LED lamp assembly tool
By designing LED lamp assembly tooling, using limit holes and nut avoidance grooves to achieve quick fixed connection, strengthening the support plate and beam, and adjusting the plate positioning block to fine-tune the angle, the time-consuming and labor-intensive assembly problems of existing LED lamp groups are solved, and the assembly efficiency and service life are improved.
Patent Information
- Application Number
- CN202422172061.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing LED lamp assembly process is time-consuming and labor-intensive, and the assembly quality is unstable, which affects the service life.
An LED lamp assembly tool is designed, including a tool base, a support plate, a cantilever and an adjustment plate positioning block. A quick fixed connection is achieved through limit holes and nut avoidance grooves. The support plate and the crossbeam enhance the overall firmness, and the adjustment plate positioning block fine-tunes the angle to ensure stable assembly.
It saves time and effort in the assembly process of LED lamp groups, improves assembly quality and service life, and ensures the stability of the assembly effect and overall firmness.
Smart Images

Figure CN223313864U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of manufacturing angle-adjustable LED lamps, and particularly relates to an LED lamp assembly tool. Background Art
[0002] An existing LED lamp group, such as Figure 4 As shown, it includes two adjustable angle LED brackets 1', a bracket reinforcement rib 2' and an LED lamp heat sink 3', the upper end surface of the LED lamp heat sink 3' is used to install the LED lamp group; the adjustable angle LED bracket 1' is composed of an LED lamp bracket angle adjustment plate 11', an LED lamp bracket mounting plate 12' and an L-shaped fixing plate 13', the LED lamp bracket angle adjustment plate 11' and the LED lamp bracket mounting plate 12' are connected by hexagon socket bolts 17' and nuts, and the LED lamp bracket angle adjustment plate 11' and the fixing plate 13' are connected by two hexagon bolts 14' and hexagon nuts; the LED lamp bracket mounting plate 12' is provided with a reinforcement rib mounting through hole and the reinforcement rib mounting through hole passes through the fixing On the front and back sides of the plate 13', a lug plate 21' is respectively provided on both sides of the bracket reinforcement rib 2', and a lug plate through-hole penetrating the front of the lug plate 21' is provided. The bracket reinforcement rib 2' is fixedly connected to the LED lamp bracket mounting plate 12' by a hexagonal bolt 15' and a hexagonal nut after the lug plate through-hole is aligned with the reinforcement rib mounting through-hole on the corresponding LED lamp bracket mounting plate 12'; the upper end of the L-shaped fixing plate 13' is provided with a fixing plate through-hole, and a mounting through-hole is respectively provided on both sides of the LED lamp heat dissipation plate 3'. The LED lamp heat dissipation plate 3' is fixedly connected to the fixing plate 13' by a hexagonal bolt 2 16' and a hexagonal nut after the mounting through-hole is aligned with the fixing plate through-hole on the corresponding fixing plate 13'. At present, when assembling an LED lamp group, the assembler first fixes the LED lamp heat sink 3' with the two adjustable-angle LED brackets 1' (the adjustable-angle LED brackets 1' have been assembled as a whole in advance) through the hexagonal bolts 16' and the hexagonal nuts. During this process, the assembler needs to hold the hexagonal nuts with one hand and operate the tightening tool with the other hand to tighten the hexagonal bolts 16' and the hexagonal nuts, and then install the bracket reinforcement rib 2' between the LED lamp bracket mounting plates 12' of the two adjustable-angle LED brackets 1'. Since the assembler needs to hold the hexagonal nuts with one hand and operate the tightening tool with the other hand to tighten the hexagonal bolts 16' and the hexagonal nuts when assembling the LED lamp heat sink 3' and the adjustable-angle LED bracket 1', the assembly of the LED lamp group is relatively time-consuming and labor-intensive. Utility Model Content
[0003] Design purpose: In order to avoid the shortcomings of the background technology, an LED lamp assembly tool is designed that not only saves time and effort in assembling LED lamp groups, but also has a longer service life and good performance.
[0004] Design plan: To achieve the above design objectives.
[0005] 1. Two support plates are provided on one side of the upper end surface of the tooling base plate, and the upper end surfaces of the two support plates are respectively provided with a cantilever, the outer side surface of the mounting arm section in the cantilever is provided with a plurality of hexagonal nut avoidance grooves, and the hexagonal nut avoidance grooves pass through the upper and lower end surfaces of the mounting arm section, the upper end surface of the mounting arm section is provided with two groups of limiting columns, and the spacing between the two groups of limiting columns matches the width of the fixed plate, the upper end surface of the mounting arm section is provided with a hexagonal nut limiting hole, and the hexagonal nut limiting hole is located between the two groups of limiting columns, the hexagonal nut limiting hole is a hexagonal hole matching the hexagonal nut, and the outer side surface of the support plate is respectively provided with an adjustment plate positioning block design, which is one of the technical features of the present utility model. The cam is secured to the upper and lower ends of the support frame, and the cam is secured to the upper and lower ends of the support frame by a secure connection between the cam and the support frame. The two hexagonal nuts are both limited in the hexagonal nut limiting holes, and after the two adjustable-angle LED brackets and an LED lamp heat sink are positioned and spliced, the assembler can fix the three together at one time, thereby saving time and effort in assembling the LED lamp group, and at the same time, ensuring stable assembly quality.
[0006] 2. The design of a crossbeam between the two support plates and a reinforcement plate on the upper portion of the support plates is the second technical feature of this utility model. The purpose of this design is to improve the overall strength of the LED lamp assembly tool by providing a crossbeam between the two support plates and a reinforcement plate on the upper portion of the support plates, thereby increasing the service life of the LED lamp assembly tool.
[0007] 3. The outer side surface of the support plate is provided with a threaded hole, the outer side surface of the adjustment plate positioning block is provided with a bolt through hole that passes through the inner and outer sides of the adjustment plate positioning block, and the bolt through hole is a strip hole, the width of the strip hole matches the diameter of the threaded hole, and the length of the strip hole is greater than the diameter of the threaded hole, and the adjustment plate positioning block is fixedly mounted on the support plate by bolts after the bolt through hole and the corresponding threaded hole are aligned, which is the third technical feature of the present invention. The purpose of this design is that the outer side surface of the support plate is provided with a threaded hole, the outer side surface of the adjustment plate positioning block is provided with a bolt through hole that passes through the inner and outer sides of the adjustment plate positioning block, and the bolt through hole is a strip hole, the width of the strip hole matches the diameter of the threaded hole, and the length of the strip hole is greater than the diameter of the threaded hole, and the adjustment plate positioning block is fixedly mounted on the support plate by bolts after the bolt through hole and the corresponding threaded hole are aligned, so that the position of the adjustment plate positioning block can be fine-tuned, thereby ensuring that the adjustment plate positioning block effectively contacts and limits the LED lamp bracket angle adjustment plate, thereby improving the assembly effect of an LED lamp assembly tool.
[0008] 4. The front end of the adjustment plate positioning block is designed to be an arc-shaped end, which is the fourth technical feature of this utility model. The purpose of this design is to prevent the adjustment plate positioning block from damaging the LED lamp bracket angle adjustment plate.
[0009] 5. The design of the upper end surface of the tooling base plate being provided with multiple mounting holes, which penetrate both ends of the tooling base plate, is the fifth technical feature of this utility model. The purpose of this design is to enable the LED lamp assembly tool to be fixed to the assembly workbench by providing multiple mounting holes on the upper end surface of the tooling base plate, which penetrate both ends of the tooling base plate.
[0010] Technical solution: An LED lamp assembly tool, comprising a tooling base plate, two support plates and two cantilevers, two support plates are provided on one side of the upper end surface of the tooling base plate and a cantilever is provided on the upper end surface of the two support plates respectively, the outer side surface of the mounting arm section in the cantilever is provided with a plurality of hexagonal nut avoidance grooves and the hexagonal nut avoidance grooves pass through the upper and lower end surfaces of the mounting arm section, the upper end surface of the mounting arm section is provided with two groups of limiting columns and the spacing between the two groups of limiting columns matches the width of the fixed plate, the upper end surface of the mounting arm section is provided with a hexagonal nut limiting hole and the hexagonal nut limiting hole is located between the two groups of limiting columns, the hexagonal nut limiting hole is a hexagonal hole matching the hexagonal nut, and an adjustment plate positioning block is provided on the outer side surface of each support plate.
[0011] Compared with the background technology, the utility model provides an LED lamp assembly tool that not only saves time and effort in assembling the LED lamp group, but also has a longer service life and good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a three-dimensional structural diagram of an LED lamp assembly tool.
[0013] Figure 2 It is a structural diagram of the assembly of the adjustment plate positioning block and the LED light group.
[0014] Figure 3 It is a schematic diagram of the top view of the LED lamp assembly tooling.
[0015] Figure 4 The present invention is a schematic diagram of the top view structure of an existing LED lamp group. DETAILED DESCRIPTION
[0016] Example 1: Refer to the attached Figure 1-Figure 3 . An LED lamp assembly tool, comprising a tool base 1, two support plates 2 and two cantilevers 3, wherein two support plates 2 are provided on one side of the upper end surface of the tool base 1, and the upper end surfaces of the two support plates 2 are respectively provided with a cantilever 3, the outer side surface of the mounting arm section in the cantilever 3 is provided with a plurality of hexagonal nut avoidance grooves 31, and the hexagonal nut avoidance grooves 31 pass through the upper and lower end surfaces of the mounting arm section, the upper end surface of the mounting arm section is provided with two groups of limiting columns 32, and the spacing between the two groups of limiting columns 32 matches the width of the fixing plate 13', and the width of the fixing plate 13' matches the width of the LED lamp heat dissipation plate 3', the upper end surface of the mounting arm section is provided with a hexagonal nut limiting hole 33, and the hexagonal nut limiting hole 33 is located between the two groups of limiting columns 32, the hexagonal nut limiting hole 33 is a hexagonal hole matching the hexagonal nut (the hexagonal nut matching the hexagonal bolt 16'), and the outer side surface of the support plate 2 is respectively provided with an adjustment plate positioning block 4.
[0017] A crossbeam 6 is provided between the two support plates 2, and a reinforcing plate 21 is provided on the upper portion of the support plate 2. Threaded holes are provided on the outer side of the support plate 2, and a bolt through-hole 41 is provided on the outer side of the adjustment plate positioning block 4, which passes through both the inner and outer sides of the adjustment plate positioning block 4. The bolt through-hole 41 is a strip-shaped hole, and the width of the strip-shaped hole matches the diameter of the threaded hole and the length of the strip-shaped hole is greater than the diameter of the threaded hole. After the bolt through-hole 41 is aligned with the corresponding threaded hole, the adjustment plate positioning block 4 is fixedly mounted on the support plate 2 by bolts 7. The front end of the adjustment plate positioning block 4 is an arc-shaped end. A plurality of mounting holes 11 are provided on the upper end surface of the tooling base plate 1, and the mounting holes 11 pass through the upper and lower end surfaces of the tooling base plate 1.
[0018] When in use, put a hexagonal nut into each of the two hexagonal nut limiting holes, then place the LED lamp heat sink 3' between the two cantilevers 3 and the two side ends of the LED lamp heat sink 3' are respectively located between the corresponding two groups of limiting columns, then fine-tune the LED lamp heat sink 3' so that the mounting through holes in the LED lamp heat sink 3' are aligned with the corresponding hexagonal nut limiting holes, then place the two adjustable angle LED brackets 1' on the corresponding ends of the LED lamp heat sink 3' and the fixing plate through holes on the fixing plate 13' are aligned with the corresponding mounting through holes, and the adjustable angle LED bracket 1' The hexagonal nut assembled on the hexagonal bolt 14' is located in the corresponding hexagonal nut avoidance groove and the LED lamp bracket angle adjustment plate 11' is limited by the corresponding adjustment plate positioning block. Then the assembler puts the two hexagonal bolts 16' into the corresponding assembly holes composed of the mounting through holes, the fixing plate through holes and the hexagonal nut limiting holes and tightens the hexagonal bolts 16' and the hexagonal nuts located in the hexagonal nut limiting holes through the tightening tool. Then, the bracket reinforcement rib 2' is installed between the two adjustable angle LED brackets 1' through the hexagonal bolts 15' and the hexagonal nuts to realize the assembly of the LED lamp group.
[0019] It should be understood that although the above embodiments provide a relatively detailed textual description of the design ideas of the present invention, these textual descriptions are merely simple textual descriptions of the design ideas of the present invention, rather than limitations on the design ideas of the present invention. Any combination, addition or modification that does not exceed the design ideas of the present invention shall fall within the scope of protection of the present invention.
Claims
1. An LED lamp assembly tool, comprising a tool base (1), two support plates (2) and two cantilevers (3), characterized in that: Two support plates (2) are provided on one side of the upper end surface of the tooling base plate (1), and the upper end surfaces of the two support plates (2) are respectively provided with a cantilever (3), the outer side surface of the mounting arm section in the cantilever (3) is provided with a plurality of hexagonal nut avoidance grooves (31), and the hexagonal nut avoidance grooves (31) pass through the upper and lower end surfaces of the mounting arm section, the upper end surface of the mounting arm section is provided with two groups of limiting columns (32), and the spacing between the two groups of limiting columns (32) matches the width of the fixing plate (13'), the upper end surface of the mounting arm section is provided with a hexagonal nut limiting hole (33), and the hexagonal nut limiting hole (33) is located between the two groups of limiting columns (32), the hexagonal nut limiting hole (33) is a hexagonal hole matching the hexagonal nut, and the outer side surface of the support plate (2) is respectively provided with an adjustment plate positioning block (4).
2. The LED lamp assembly tool according to claim 1, characterized in that: A crossbeam (6) is provided between the two support plates (2), and a reinforcing plate (21) is provided on the upper portion of the support plate (2).
3. The LED lamp assembly tool according to claim 1 or 2, characterized in that: The outer side surface of the support plate (2) is provided with a threaded hole, and the outer side surface of the adjustment plate positioning block (4) is provided with a bolt through hole (41) penetrating the inner and outer sides of the adjustment plate positioning block (4), and the bolt through hole (41) is a strip hole, the width of the strip hole matches the diameter of the threaded hole, and the length of the strip hole is greater than the diameter of the threaded hole. After the bolt through hole (41) is aligned with the corresponding threaded hole, the adjustment plate positioning block (4) is fixedly mounted on the support plate (2) by a bolt (7).
4. The LED lamp assembly tool according to claim 3, characterized in that: The front end of the adjustment plate positioning block (4) is an arc-shaped end.
5. The LED lamp assembly tool according to claim 1 or 2, characterized in that: The upper end surface of the tooling base plate (1) is provided with a plurality of mounting holes (11), and the mounting holes (11) pass through the upper and lower end surfaces of the tooling base plate (1).