Frame dismounting tool for photovoltaic module
By designing photovoltaic module frame disassembly tooling and utilizing the coordination of clamping devices and disassembly tools, efficient and non-destructive disassembly of photovoltaic module frames is achieved, solving the problems of low disassembly efficiency and damage to modules, and improving disassembly efficiency and versatility.
Patent Information
- Application Number
- CN202422786968.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The existing photovoltaic module frame disassembly process is inefficient and easily damages the modules, posing a safety hazard and affecting the recycling rate.
A photovoltaic module frame removal tool is designed, which includes a clamping device, an adjustment mechanism and a disassembly tool. The photovoltaic module frame is fixed by the clamping device, and non-destructive disassembly is achieved by the cooperation of the adjustment mechanism and the disassembly tool.
It improves disassembly efficiency, reduces maintenance costs, ensures that photovoltaic modules are not damaged, and improves the versatility and practicality of tooling.
Smart Images

Figure CN223313905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of photovoltaic modules, in particular to a photovoltaic module frame removal tool, which is used for disassembling and repairing a photovoltaic module frame. Background Art
[0002] At present, with the continuous improvement of photovoltaic product production capacity, the number of cases in which photovoltaic module frames need to be repaired due to minor defects during the production process is gradually increasing. Currently, more than 90% of frame removal work is done manually during maintenance. During the removal process, due to the different sizes and specifications of the frames, the removal work often requires the use of a variety of different tools and equipment. The operation is complicated and inefficient, which can easily cause damage to the components and affect the recycling rate. At the same time, there are also safety hazards in the disassembly process of the tools currently used, which can easily cause irreversible damage to photovoltaic modules and lead to product scrapping. Therefore, it is particularly important to develop a tool that can efficiently and non-destructively remove the frames of photovoltaic modules. Utility Model Content
[0003] Purpose of the utility model: In view of the shortcomings and defects of the existing technology, the utility model provides a photovoltaic module frame disassembly tool, which can efficiently and non-destructively disassemble the photovoltaic module frame, and solve the problems of low disassembly efficiency and easy damage to photovoltaic modules in the existing technology.
[0004] Technical solution: The utility model is a photovoltaic module frame disassembly tool, which is characterized by: including a clamping device, an adjustment mechanism and a disassembly tool, the M8 nut of the clamping device is movably connected to the connecting thread section of the adjustment mechanism, and the connecting nut of the adjustment mechanism is movably connected to the M10 thread pulling head of the disassembly tool; the clamping device clamps and fixes the photovoltaic module frame.
[0005] Wherein, the clamping device is a claw-shaped structure, and the clamping device fixes the photovoltaic component frame through a plurality of positioning screws.
[0006] Wherein, the clamping devices are symmetrically arranged on both sides of the disassembly tool.
[0007] Among them, a plurality of connecting thread segments are symmetrically arranged on the threaded rod of the adjustment mechanism, and the diameter of the threaded rod is 8 mm.
[0008] The disassembly tool comprises a handle, a rod body and an M10 thread puller which are connected in sequence.
[0009] Wherein, a counterweight slider is provided on the rod body.
[0010] The weight of the counterweight slider is 7.5 kg, and the diameter of the rod is 15 mm.
[0011] Beneficial effects: Compared with the existing technology, the present invention has the following significant advantages: The present invention has the advantages of high efficiency, non-destructiveness, and flexibility, and can significantly improve the efficiency and quality of disassembly of photovoltaic module frames and reduce maintenance costs. Through the cooperation of the clamping device and the adjustment mechanism, the frame of the photovoltaic module can be quickly and accurately positioned and clamped, thereby improving the disassembly efficiency. At the same time, the design of the clamping device and the disassembly tool both take into account factors that avoid damage to the photovoltaic module, so non-destructive disassembly can be achieved. In addition, the design of the adjustment mechanism enables the tooling to adapt to photovoltaic module frames of different sizes and shapes, thereby improving the versatility and practicality of the tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the utility model;
[0013] Figure 2 This is a schematic structural diagram of the clamping device of the present utility model;
[0014] Figure 3 This is a structural diagram of the adjustment mechanism of the utility model;
[0015] Figure 4 This is a schematic structural diagram of the disassembly tool of the present utility model;
[0016] In the figure, 1 is a clamping device; 2 is an adjustment mechanism; 3 is a disassembly tool; 4 is a photovoltaic module frame; 11 is an M8 nut; 12 is a positioning screw; 21 is a threaded rod; 22 is a connecting nut; 23 is a connecting threaded section; 31 is a handle; 32 is a rod body; 33 is a counterweight slider; and 34 is an M10 thread puller. DETAILED DESCRIPTION
[0017] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.
[0018] The photovoltaic module frame removal tool of the present invention includes a clamping device 1, an adjustment mechanism 2, and a disassembly tool 3. The M8 nut 11 of the clamping device 1 is movably connected to the connecting thread section 23 of the adjustment mechanism 2, and the connecting nut 22 of the adjustment mechanism 2 is movably connected to the M10 thread puller 34 of the disassembly tool 3. The clamping device 1 clamps and secures the photovoltaic module frame 4. The distance and angle of the clamping device 1 are adjusted by the M8 nut 11 and the connecting thread section 23, while the rotation angle of the clamping device 1 is adjusted by the M10 thread puller 34 and the connecting nut 22.
[0019] The clamping device 1 of the present invention is a claw-shaped structure that secures the photovoltaic module frame 4 via a plurality of positioning screws 12. The clamping device 1 is used to clamp the frame portion of the photovoltaic module that needs to be repaired or replaced. The clamping device 1 is symmetrically positioned on both sides of the disassembly tool 3.
[0020] The threaded rod 21 of the adjustment mechanism 2 of the present invention is symmetrically provided with a plurality of connecting thread segments 23, and the diameter of the threaded rod 21 is 8 mm, which is used to adjust the number and position of the clamping devices 1 to adapt to photovoltaic module frames 4 of different sizes and shapes.
[0021] The disassembly tool 3 of the present invention comprises a handle 31, a rod 32, and an M10 threaded puller 34, which are connected in sequence. A counterweight slider 33 is mounted on the rod 32. The counterweight slider 33 weighs 7.5 kg, and the rod 32 has a diameter of 15 mm. The tool uses gravity to generate an impact force for disassembling the photovoltaic panel frame 4.
[0022] During use, the tool of the present invention is placed near the frame of the photovoltaic module to be disassembled, ensuring that the tool is accurately positioned relative to the module frame. The clamping device is then adjusted using the adjustment mechanism to position and angle the clamping device so that it can accurately grip the module frame. Next, a disassembly tool is used to disassemble the photovoltaic module frame. During the disassembly process, the sliding stroke of the disassembly tool can be adjusted to adjust the disassembly force as needed.
Claims
1. A photovoltaic module frame removal tool, characterized by: The invention comprises a clamping device (1), an adjustment mechanism (2) and a disassembly tool (3); an M8 nut (11) of the clamping device (1) is movably connected to a connecting thread section (23) of the adjustment mechanism (2); and a connecting nut (22) of the adjustment mechanism (2) is movably connected to an M10 thread puller (34) of the disassembly tool (3); the clamping device (1) clamps and fixes a photovoltaic module frame (4).
2. The photovoltaic module frame removal tool according to claim 1, characterized in that: The clamping device (1) is a claw-shaped structure, and the clamping device (1) fixes the photovoltaic module frame (4) via a plurality of positioning screws (12).
3. The photovoltaic module frame removal tool according to claim 2, characterized in that: The clamping device (1) is symmetrically arranged on both sides of the disassembly tool (3).
4. The photovoltaic module frame removal tool according to claim 1, characterized in that: A plurality of connecting thread segments (23) are symmetrically arranged on the threaded rod (21) of the adjustment mechanism (2), and the diameter of the threaded rod (21) is 8 mm.
5. The photovoltaic module frame removal tool according to claim 1, characterized in that: The disassembly tool (3) comprises a handle (31), a rod body (32) and an M10 thread pulling head (34) which are connected in sequence.
6. The photovoltaic module frame removal tool according to claim 5, characterized in that: A counterweight slider (33) is provided on the rod body (32).
7. The photovoltaic module frame removal tool according to claim 6, characterized in that: The weight of the counterweight slider (33) is 7.5 kg, and the diameter of the rod body (32) is 15 mm.