Pearl wool shaping bracket

By designing an EPE shaping bracket and using a servo motor to drive a bidirectional threaded rod to adjust the side limit roller distance and roller height, the problem of EPE swinging left and right during the extrusion process was solved, achieving uniformity in molding thickness and improving production efficiency.

CN223314423UActive Publication Date: 2025-09-09SHAANXI FUMEIXIN PACKAGING MATERIALS CO LTD
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Patent Information

Application Number
CN202422487825.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-09
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Traditional brackets cannot limit the two sides of the pearl cotton, causing the pearl cotton to swing left and right during the extrusion process, affecting the molding quality and increasing the scrap rate.

Method used

A pearl cotton shaping bracket is designed, which includes a support roller frame, rollers, side limit rollers, special-shaped adjustment rods, bidirectional threaded rods and servo motors. The servo motor drives the bidirectional threaded rods to adjust the distance of the side limit rollers and the height of the rollers, thereby realizing the left and right limit and height adjustment of the pearl cotton.

Benefits of technology

It effectively prevents the pearl cotton from swinging left and right during the extrusion process, ensures uniform molding thickness and reduces the scrap rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pearl wool shaping bracket which comprises a supporting roller frame and a carrier roller, the carrier roller is installed above the supporting roller frame, the left side and the right side above the carrier roller are each provided with a side roller frame, the two side roller frames are each internally provided with a side limiting roller, and the back faces of the two side roller frames are each provided with a special-shaped adjusting rod. A hollow supporting rod is arranged below the supporting roller frame, a moving groove is formed in the hollow supporting rod, the lower ends of the two special-shaped adjusting rods are each provided with a driving sliding block, and a threaded hole is formed in the middle of each driving sliding block. Compared with the prior art, the pearl wool extrusion device has the following beneficial effects that by arranging the side limiting rollers, the driving sliding blocks, the special-shaped adjusting rods, the two-way threaded rods, the threaded holes and the servo motors, the distance between the diameters of the two side limiting rollers can be conveniently adjusted according to extruded pearl wool with different diameters, so that the left side and the right side of the pearl wool are limited; and the pearl wool can be effectively prevented from swinging leftwards and rightwards in the extrusion process, so that the uniform thickness of the formed pearl wool is ensured.
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Description

Technical Field

[0001] The utility model belongs to the field of pearl cotton production, in particular to a pearl cotton shaping bracket. Background Art

[0002] During the production and processing of pearl cotton, there is a certain distance between the extruder head and the blower head. The pearl cotton located between the two will sag due to its own weight. After sagging, the thickness of the formed pearl cotton will be uneven, affecting the quality of the product. For this reason, operators usually place a bracket in this distance to support the pearl cotton.

[0003] However, the traditional bracket structure is simple and can only support the bottom of the EPE foam, but cannot limit the sides of EPE foam with different diameters. This makes the EPE foam easy to swing left and right when passing through the bracket, resulting in uneven thickness of the formed EPE foam. Since there is no limit on the sides of the EPE foam, the swing of the EPE foam may affect the molding quality of the EPE foam and increase the scrap rate.

[0004] In view of this, we proposed the pearl cotton shaping bracket to solve this problem. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an EPE shaping bracket to solve the problems raised in the above background technology.

[0006] The utility model is realized by the following technical solutions: the pearl cotton shaping bracket comprises: a supporting roller frame and an idler, wherein an idler is installed above the supporting roller frame, and a side roller frame is respectively provided on the left and right sides above the idler, and a side limiting roller is respectively installed in the two side roller frames;

[0007] A special-shaped adjustment rod is installed on the back of each of the two side roller frames, and a hollow support rod is provided under the support roller frame, and a movable groove is provided in the hollow support rod;

[0008] A driving slider is installed at the lower end of each of the two special-shaped adjusting rods. A threaded hole is opened in the middle of the driving slider. A bidirectional threaded rod is installed in the threaded hole. The thread directions on both sides of the bidirectional threaded rod are opposite. A servo motor is installed on the right side of the hollow support rod.

[0009] As a preferred embodiment, the output shaft of the servo motor is connected to the right end of the bidirectional threaded rod, a bearing is installed on the left side inside the movable groove, and the left end of the bidirectional threaded rod is connected to the inner side of the bearing.

[0010] As a preferred embodiment, the left side of the bidirectional threaded rod is a left-handed thread, and the right side is a right-handed thread.

[0011] As a preferred embodiment, the support roller frame is connected to the hollow support rod through an intermediate support block at the bottom.

[0012] As a preferred embodiment, a clearance groove is provided under each of the special-shaped adjustment rods.

[0013] As a preferred embodiment, an electric push rod is installed below the hollow support rod, and a base is installed below the electric push rod.

[0014] As a preferred embodiment, a hollow guide rod is installed on the left and right sides above the base respectively, and a guide rod is provided above the two hollow guide rods respectively, and the upper ends of the guide rods are connected to the hollow support rods.

[0015] After adopting the above technical solution, the beneficial effects of the utility model are:

[0016] 1. By setting the side limit roller, driving slider, special-shaped adjustment rod, bidirectional threaded rod, threaded hole and servo motor, it is possible to adjust the distance between the two side limit rollers according to the diameter of the pearl cotton of different diameters, thereby limiting the left and right sides of the pearl cotton, which can effectively prevent the pearl cotton from swinging left and right during the extrusion process, thereby ensuring that the thickness of the formed pearl cotton is uniform.

[0017] 2. By setting up an electric push rod, a hollow guide rod and a guide rod, it is easy to drive the support roller frame to stably rise and fall, thereby facilitating the adjustment of the support height of the roller. This adjustable design can easily adapt to various situations. Whether it is to cooperate with different models of extruders or to meet special production process requirements, the best support effect can be achieved by adjusting the roller height. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0019] Figure 1 This is a schematic diagram of the overall structure of the pearl cotton shaping bracket of the present invention.

[0020] Figure 2 This is a schematic structural diagram of the internal cross-section of the pearl cotton shaping bracket of the utility model.

[0021] Figure 3 This is a structural diagram of the pearl cotton shaping bracket of the utility model from another perspective.

[0022] In the figure, 1. Support roller frame; 2. Support roller; 3. Side roller frame; 4. Side limit roller; 5. Special-shaped adjustment rod; 6. Give way groove; 7. Hollow support rod; 8. Servo motor; 10. Intermediate support block; 11. Electric push rod; 12. Base; 13. Guide rod; 14. Hollow guide rod; 15. Drive slider; 16. Bidirectional threaded rod; 17. Moving groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 3 The utility model provides a technical solution: a pearl cotton shaping bracket, comprising: a supporting roller frame 1 and an idler 2, the idler 2 is installed above the supporting roller frame 1, a side roller frame 3 is respectively provided on the left and right sides above the idler 2, and a side limiting roller 4 is respectively installed in the two side roller frames 3;

[0025] A special-shaped adjustment rod 5 is installed on the back of each of the two side roller frames 3. A hollow support rod 7 is provided under the support roller frame 1, and a movable groove 17 is provided in the hollow support rod 7;

[0026] A driving slider 15 is installed at the lower end of each of the two special-shaped adjusting rods 5. A threaded hole is opened in the middle of the driving slider 15, and a bidirectional threaded rod 16 is installed in the threaded hole. The threads on both sides of the bidirectional threaded rod 16 are in opposite directions. A servo motor 8 is installed on the right side of the hollow support rod 7.

[0027] The output shaft of the servo motor 8 is connected to the right end of the bidirectional threaded rod 16 , a bearing is installed on the left side inside the movable groove 17 , and the left end of the bidirectional threaded rod 16 is connected to the inner side of the bearing.

[0028] The left side of the bidirectional threaded rod 16 is a left-hand thread, and the right side is a right-hand thread.

[0029] The bottom of the support roller frame 1 is connected to the hollow support rod 7 through the middle support block 10.

[0030] A clearance groove 6 is respectively provided below the special-shaped adjusting rod 5 , and the clearance groove 6 can provide the special-shaped adjusting rod 5 with sufficient movable space on both sides of the hollow support rod 7 .

[0031] An electric push rod 11 is installed below the hollow support rod 7 , and a base 12 is installed below the electric push rod 11 .

[0032] A hollow guide rod 14 is installed on the left and right sides above the base 12 , and a guide rod 13 is provided on the upper part of the two hollow guide rods 14 . The upper end of the guide rod 13 is connected to the hollow support rod 7 .

[0033] See also Figures 1 to 3 As the first embodiment of the present utility model: in actual use, the bracket is placed between the extruder head and the blower head, and then the hollow support rod 7 is driven up and down by the electric push rod 11, so as to facilitate the adjustment of the support height of the roller 2 according to the actual use situation. When the hollow support rod 7 is raised or lowered, the guide rod 13 can be driven to rise and fall in a straight line along the internal path of the hollow guide rod 14, thereby improving the stability of the lifting and lowering adjustment of the hollow support rod 7.

[0034] See also Figures 1 to 3 , as a second embodiment of the present invention: according to the further elaboration of the first embodiment, after the height adjustment is completed, the distance between the two side limit rollers 4 can be adjusted according to the diameter length of the extruded pearl cotton. At this time, the bidirectional threaded rod 16 is driven by the servo motor 8 to rotate forward. When the bidirectional threaded rod 16 rotates in the threaded hole, it can drive the driving slider 15 to move toward each other in the moving groove 17. The driving slider 15 drives the side limit rollers 4 to move through the special-shaped adjusting rod 5, thereby driving the two side limit rollers 4 to move closer to each other. When the servo motor 8 drives the bidirectional threaded rod 16 to reverse, the two side limit rollers 4 move away from each other, thereby facilitating the adjustment of the distance between the two side limit rollers 4 according to the extruded pearl cotton of different diameters. After the adjustment is completed, when the pearl cotton is extruded through the roller 2, the roller 2 can support it from below, which helps to reduce the situation where the pearl cotton sags due to its own weight, and can drive the roller 2 and the side limit roller 4 to rotate when the pearl cotton is output. At the same time, the side limit roller 4 can limit its left and right sides, which can effectively prevent the pearl cotton from swinging left and right during the extrusion process, thereby ensuring that the thickness of the formed pearl cotton is uniform.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Pearl cotton shaping bracket, including: A support roller frame (1) and a roller (2), wherein the roller (2) is installed above the support roller frame (1), and the characteristics are: a side roller frame (3) is respectively provided on the left and right sides above the roller (2), and a side limiting roller (4) is respectively installed in the two side roller frames (3); A special-shaped adjustment rod (5) is respectively installed on the back of the two side roller frames (3); a hollow support rod (7) is provided below the support roller frame (1); and a movable groove (17) is provided in the hollow support rod (7); A driving slider (15) is respectively installed at the lower end of the two special-shaped adjustment rods (5), a threaded hole is opened in the middle of the driving slider (15), a bidirectional threaded rod (16) is installed in the threaded hole, and the threads on both sides of the bidirectional threaded rod (16) are in opposite directions. A servo motor (8) is installed on the right side of the hollow support rod (7).

2. The pearl cotton shaping bracket according to claim 1, characterized in that: The output shaft of the servo motor (8) is connected to the right end of the bidirectional threaded rod (16), a bearing is installed on the left side inside the movable groove (17), and the left end of the bidirectional threaded rod (16) is connected to the inner side of the bearing.

3. The pearl cotton shaping bracket according to claim 2, characterized in that: The left side of the bidirectional threaded rod (16) is a left-hand thread, and the right side is a right-hand thread.

4. The pearl cotton shaping bracket according to claim 3, characterized in that: The bottom of the support roller frame (1) is connected to the hollow support rod (7) via an intermediate support block (10).

5. The pearl cotton shaping bracket according to claim 4, characterized in that: A clearance groove (6) is respectively provided below the special-shaped adjustment rod (5).

6. The pearl cotton shaping bracket according to claim 5, characterized in that: An electric push rod (11) is installed below the hollow support rod (7), and a base (12) is installed below the electric push rod (11).

7. The pearl cotton shaping bracket according to claim 6, characterized in that: A hollow guide rod (14) is installed on the left and right sides above the base (12), and a guide rod (13) is provided above the two hollow guide rods (14). The upper ends of the guide rods (13) are connected to the hollow support rod (7).