Maintenance trolley for excrement collecting system of motor train unit

By designing a maintenance trolley for the EMU feces collection system and using components such as a liquid storage tank, a water pump, a flushing pipe and a filter box, the problems of pipe blockage and drain valve damage in the feces collection system were solved, achieving the effects of rapid cleaning and cost reduction.

CN223315018UActive Publication Date: 2025-09-09CHINA RAILWAY CHENGDU BUREAU GRP CO LTD GUIYANG DEPOT
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Patent Information

Application Number
CN202422371397.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-09
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the existing technology, the pipes of the EMU toilet collection system are easily blocked and the sewage valves are easily damaged, resulting in frequent toilet failures. Nighttime maintenance is time-consuming and costly, affecting nighttime maintenance efficiency and passenger satisfaction.

Method used

A maintenance trolley for the feces collection system of an EMU is designed, which is equipped with components such as a liquid storage tank, a water pump, a flushing pipe, a filter box and a stirring rod to achieve autonomous, timely and rapid cleaning of the feces collection pipe, reduce the possibility of blockage and damage, and reduce the consumption of cleaning fluid.

Benefits of technology

It realizes autonomous, timely and rapid cleaning of feces collection pipes, reduces blockage and damage, improves maintenance efficiency, reduces cleaning fluid consumption, and reduces usage costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a maintenance trolley for an excrement collecting system of a motor train unit, and belongs to the technical field of motor train maintenance. The maintenance trolley for the excrement collecting system of the motor train unit comprises a bottom plate with walking wheels and further comprises a liquid storage tank fixedly arranged on the bottom plate, a water pump is fixedly arranged on the bottom plate, a flushing pipe used for flushing the excrement collecting system is fixedly arranged on the water pump, a liquid discharging pipe with a valve is fixedly arranged on the liquid storage tank, and the liquid discharging pipe is fixedly connected with the bottom plate. The water pump is communicated with the liquid discharge pipe through the liquid inlet pipe; the bottom plate is pushed to the working position, then the water pump is started to pump cleaning liquid in the liquid storage tank away through the liquid inlet pipe and the liquid discharge pipe, and then a pedestal pan and a blow-off pipe of the excrement collecting system are flushed through the flushing pipe, so that the excrement collecting pipeline can be automatically, timely and quickly cleaned, and the cleaning efficiency is improved. The possibility of pipeline blockage and even damage is reduced, and the maintenance efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of maintenance of motor vehicles, in particular to a maintenance trolley for a collection system of a motor vehicle. Background Art

[0002] The toilet collection system on EMUs is an integral part of modern high-speed trains, responsible for collecting, processing, and discharging toilet waste on the train. To ensure the proper functioning and extended service life of the toilet collection system, regular maintenance and servicing are required.

[0003] At present, during the operation of EMUs, toilets are in a state of high frequency use, and scale is easily formed on the inner wall of the feces collection system pipes. As the use time increases, the thickness of the scale continues to increase, and the inner diameter of the pipes decreases. The feces collection system is prone to clogging the pipes when discharging sewage, and the scale adheres to the valve body of the sewage valve, which is easy to cause damage to the sewage valve. Both will cause the toilet to malfunction and become unusable. However, when the EMU is stopped at night, the operation of clearing the toilet pipes or replacing the sewage valve takes a long time, affecting the efficiency of nighttime maintenance, and toilet malfunctions in trains running on the line are prone to cause complaints from passengers.

[0004] In view of this, a maintenance trolley for the EMU excrement collection system is proposed. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that it is inconvenient to clean the feces collection and drainage pipes autonomously and in a timely manner, and the outsourcing work is not only expensive but also the maintenance is not timely. A maintenance trolley for the feces collection system of an EMU is proposed.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A maintenance trolley for an excrement collection system of an EMU comprises a base plate with running wheels, and a liquid storage tank fixedly arranged on the base plate, a water pump fixedly arranged on the base plate, a flushing pipe for flushing the excrement collection system fixedly arranged on the water pump, a discharge pipe with a valve fixedly arranged on the liquid storage tank, and the water pump is connected to the discharge pipe through a liquid inlet pipe.

[0008] In order to allow the cleaning liquid to be used multiple times, preferably, a filter box is fixedly provided on the bottom plate, a return pipe connected to the feces collection system is fixedly provided on the filter box, a liquid outlet pipe with a valve is fixedly provided at the bottom of the filter box, the liquid outlet pipe is connected to the liquid inlet pipe, and a top cover is removably provided on the top of the filter box, and a pressure gauge is fixedly provided on the top cover.

[0009] In order to stir the cleaning liquid in the liquid storage tank and reduce precipitation, preferably, a stirring rod is rotatably provided in the liquid storage tank, a stirring blade is fixed on the stirring rod, and a driving part for driving the stirring rod to rotate is provided in the liquid storage tank.

[0010] In order to facilitate driving the stirring rod for stirring, the driving part further includes a rotating frame fixedly arranged in the liquid storage tank, the stirring rod is rotatably arranged on the rotating frame, and multiple groups of vortex blades are fixedly arranged on one end of the stirring rod extending into the discharge pipe.

[0011] Furthermore, a box cover is provided on the top of the liquid storage tank which is rotated by a hinge, and an observation window is provided on the side wall of the liquid storage tank.

[0012] Preferably, a side baffle is fixedly provided on the top of the bottom plate, and a handle is fixedly provided on the side baffle.

[0013] Compared with the prior art, the present invention provides a maintenance trolley for the EMU excrement collection system, which has the following beneficial effects:

[0014] 1. The maintenance trolley for the feces collection system of the EMU pushes the bottom plate to the working position, then starts the water pump to extract the cleaning liquid in the liquid storage tank through the liquid inlet pipe and the liquid discharge pipe, and then flushes the toilet and sewage pipe of the feces collection system through the flushing pipe. This can realize autonomous, timely and rapid cleaning of the feces collection pipe, reduce the possibility of pipe blockage or even damage, and improve maintenance efficiency;

[0015] 2. The maintenance trolley for the EMU toilet system is equipped with a filter box on the bottom plate to filter the cleaning fluid, thereby enabling multiple uses of the cleaning fluid, reducing the consumption of the cleaning fluid, lowering the cost of use, and improving the use effect.

[0016] The parts not involved in this device are the same as the existing technology or can be implemented by using the existing technology. The utility model pushes the bottom plate to the working position, then starts the water pump to extract the cleaning liquid in the liquid storage tank through the liquid inlet pipe and the liquid discharge pipe, and then flushes the toilet and the sewage pipe of the feces collection system through the flushing pipe. It can realize autonomous, timely and rapid cleaning of the feces collection pipe, reduce the possibility of pipe blockage or even damage, and improve maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of a maintenance trolley for the EMU excrement collection system proposed in this utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of a maintenance trolley for the EMU excrement collection system proposed in this utility model. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the structure of a maintenance trolley for the EMU excrement collection system proposed in this utility model. Figure 3 ;

[0020] Figure 4 This is a system schematic diagram of a maintenance trolley for an EMU toilet system proposed by the utility model.

[0021] In the figure: 1. Base plate; 101. Handle; 102. Side baffle; 2. Liquid storage tank; 201. Tank cover; 202. Drain pipe; 3. Water pump; 301. Flushing pipe; 302. Liquid inlet pipe; 4. Filter box; 401. Liquid return pipe; 402. Liquid outlet pipe; 5. Stirring rod; 501. Stirring blade; 502. Vortex blade. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] Example:

[0025] Reference Figure 1-Figure 4A maintenance trolley for the excrement collection system of an EMU comprises a base plate 1 with running wheels. The running wheels are preferably universal wheels with a self-locking structure. When in use, the base plate 1 can be conveniently fixed in the current position to prevent it from moving and affecting normal use. By arranging running wheels at the bottom of the base plate 1, it is convenient to push the base plate 1 and move it with the liquid storage tank 2, etc., which saves physical effort and improves flexibility during use. The toilet bowl 1 is fixed with a water pump 3, and a flushing pipe 301 for flushing the feces collection system is fixedly provided on the water pump 3. The feces collection system generally includes a sewage tank and multiple groups of toilets. The bottoms of the multiple groups of toilets are connected to the sewage tank through sewage pipes with valves, which is convenient for collecting sewage. A drainage pipe 202 with a valve is fixedly provided on the liquid storage tank 2, and the water pump 3 is connected to the drainage pipe 202 through the liquid inlet pipe 302. When in use, by pushing the base plate 1 to the working position, and then starting the water pump 3 to draw away the cleaning liquid in the liquid storage tank 2 through the liquid inlet pipe 302 and the drainage pipe 202, and then flushing the toilet and sewage pipe of the feces collection system through the flushing pipe 301, the feces collection pipe can be cleaned autonomously, timely and quickly, reducing the possibility of pipe blockage or even damage, and improving maintenance efficiency.

[0026] Reference Figure 1-Figure 3 , a filter box 4 is fixedly provided on the bottom plate 1, and a return liquid pipe 401 connected to the feces collection system is fixedly provided on the filter box 4. When in use, the return liquid pipe 401 is connected to the dirt box, and a liquid outlet pipe 402 with a valve is fixedly provided at the bottom of the filter box 4. The liquid outlet pipe 402 is connected to the liquid inlet pipe 302, and a top cover is disassembled on the top of the filter box 4. The top cover is fixed to the filter box 4 with bolts, buckles or buckles. Here, we prefer to use buckles, and a pressure gauge is fixed on the top cover. Filter elements are provided in the filter box 4, which are: coarse grid, fine grid, microfiltration membrane, etc. from top to bottom. Furthermore, an ultrafiltration filter can be provided below the microfiltration membrane. Membrane or nanofiltration membrane or reverse osmosis membrane can further improve the filtering effect. When in use, first drain the dirt stored in the dirt box, then flush with clean water from the toilet to the dirt box while flushing and draining, and cycle three to five times. At the last cleaning, when the water flowing out of the dirt box is relatively clean, the bottom plate 1 and the liquid storage tank 2 are pushed to the position to be cleaned, and the return pipe 401 on the filter box 4 is connected to the discharge port of the dirt box. Then, the water pump 3 is started to draw the cleaning liquid in the liquid storage tank 2 away and transport it to the flushing pipe 301 to flush the toilet. The cleaning liquid can be filtered through the filter box 4 and then reused, which can reduce the consumption of the cleaning liquid and reduce the cost of use. When in use, by arranging the filter box 4 on the bottom plate 1, the cleaning liquid can be filtered, and the cleaning liquid can be used multiple times, which can reduce the consumption of the cleaning liquid, reduce the cost of use, and improve the use effect.

[0027] Reference Figure 3 A stirring rod 5 is rotatably provided in the liquid storage tank 2, a stirring blade 501 is fixedly provided on the stirring rod 5, and a driving part for driving the stirring rod 5 to rotate is provided in the liquid storage tank 2. When in use, the stirring rod 5 is rotated by the driving part, and the stirring rod 5 drives the stirring blade 501 to stir in the liquid storage tank 2, which can reduce the precipitation of the cleaning liquid in the liquid storage tank 2 and improve the cleaning effect.

[0028] Reference Figure 3 The driving part can use a motor to drive the stirring rod 5 to rotate, or drive the stirring rod 5 to stir by hand. Here, we design the driving part as follows: a rotating frame is fixedly set in the liquid storage tank 2, and the stirring rod 5 is rotatably set on the rotating frame. A plurality of groups of vortex blades 502 are fixedly set on one end of the stirring rod 5 extending into the discharge pipe 202. The vortex blades 502 are provided with two to ten groups, preferably five groups. When in use, by starting the water pump 3 to extract the cleaning liquid from the liquid inlet pipe 302 and the discharge pipe 202, the water flows from the vortex blades 502, which can drive the stirring rod 5 and the stirring blades 501 to rotate, thereby stirring the liquid storage tank 2 and improving the use effect.

[0029] Reference Figure 1-Figure 3 A box cover 201 is provided on the top of the liquid storage tank 2 by rotating through a hinge, and an observation window is opened on the side wall of the liquid storage tank 2. A scale line is fixed on the observation window. On the one hand, it is convenient to check the water level of the liquid storage tank 2. On the other hand, the corresponding cleaning agent can be added according to the water level of the clean water in the liquid storage tank 2 to improve the use effect. When in use, by providing the box cover 201 on the liquid storage tank 2, it is convenient to clean the liquid storage tank 2, and it can also reduce dust and the like from entering the liquid storage tank 2, thereby improving the use effect.

[0030] Reference Figure 1 and Figure 3 A side baffle 102 is fixedly provided on the top of the bottom plate 1, and a handle 101 is fixedly provided on the side baffle 102 at one end of the bottom plate 1. When in use, by fixing the side baffle 102 on the bottom plate 1, the liquid storage tank 2, filter box 4 and water pump 3 on the bottom plate 1 can be protected, reducing their impact and improving their service life. In addition, a handle 101 is fixedly provided on the side baffle 102, which makes it convenient to push the bottom plate 1 to move.

[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A maintenance trolley for a train set excrement collection system, comprising a base plate (1) with running wheels, characterized in that: Also includes A liquid storage tank (2) is fixedly arranged on the base plate (1), a water pump (3) is fixedly arranged on the base plate (1), a flushing pipe (301) for flushing the feces collection system is fixedly arranged on the water pump (3), a liquid discharge pipe (202) with a valve is fixedly arranged on the liquid storage tank (2), and the water pump (3) is connected to the liquid discharge pipe (202) through the liquid inlet pipe (302).

2. The maintenance trolley for the excrement collection system of an EMU according to claim 1, characterized in that: A filter box (4) is fixedly provided on the bottom plate (1), a liquid return pipe (401) connected to the feces collection system is fixedly provided on the filter box (4), a liquid outlet pipe (402) with a valve is fixedly provided at the bottom of the filter box (4), the liquid outlet pipe (402) is connected to the liquid inlet pipe (302), and a top cover is detachably provided on the top of the filter box (4), and a pressure gauge is fixedly provided on the top cover.

3. The maintenance trolley for the excrement collection system of an EMU according to claim 1, characterized in that: A stirring rod (5) is rotatably provided in the liquid storage tank (2), a stirring blade (501) is fixedly provided on the stirring rod (5), and a driving unit for driving the stirring rod (5) to rotate is provided in the liquid storage tank (2).

4. The maintenance trolley for the excrement collection system of an EMU according to claim 3, characterized in that: The driving unit comprises a rotating frame fixedly arranged in the liquid storage tank (2), the stirring rod (5) is rotatably arranged on the rotating frame, and a plurality of groups of vortex blades (502) are fixedly arranged on one end of the stirring rod (5) extending into the liquid discharge pipe (202).

5. The maintenance trolley for the excrement collection system of an EMU according to claim 4, characterized in that: A box cover (201) is provided on the top of the liquid storage box (2) by rotating through a hinge, and an observation window is provided on the side wall of the liquid storage box (2).

6. The maintenance trolley for the excrement collection system of an EMU according to claim 1, characterized in that: A side baffle (102) is fixedly provided on the top of the bottom plate (1), and a handle (101) is fixedly provided on the side baffle (102).