Full-automatic unpacking and scattering machine for bundling materials

Through the design of the fully automatic bale material unbundling and breaking machine, the automatic untying and breaking of bales is realized, which solves the problem of low automation in the existing technology, improves the efficiency of untying and breaking, and ensures that no human intervention is required throughout the process.

CN223315377UActive Publication Date: 2025-09-09KUANTU MASCH TECH (FOSHAN) CO LTD

Patent Information

Application Number
CN202422732432.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-09
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In the prior art, the unbundling process of the bundled materials has a low degree of automation and requires manual participation. The efficiency of unbundling and breaking up the bundles is low, and the separation of the bundle ropes from the materials cannot be achieved.

Method used

A fully automatic unpacking and breaking up machine for bundled materials is designed, which includes a feeding and conveying device, a rope removing device and a breaking up device. The ropes are cut and separated by automated rope cutting and inserting mechanisms, and the materials are broken up by the high-speed rotating blade of the breaking up device. The entire process does not require human intervention.

Benefits of technology

It realizes the automatic loading, unpacking and breaking up of bundled materials, improves the efficiency of untying and breaking up, ensures that no manual operation is required throughout the process, and the effect is significant.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223315377U_ABST
    Figure CN223315377U_ABST
Patent Text Reader

Abstract

The utility model provides a full-automatic bale breaking and scattering machine for bale materials. The full-automatic bale breaking and scattering machine comprises a feeding conveying device; the rope detaching device is installed above the feeding conveying device and comprises a rope detaching rack, a transverse guide rail is installed on the rope detaching rack, and a rope cutting mechanism and a rope inserting mechanism are installed on the transverse guide rail; and the scattering device is mounted at a discharge port of the feeding and conveying device. The full-automatic unpacking and scattering machine for the bundled materials is reasonable in design, high in automation degree, capable of achieving automatic feeding, unpacking and scattering operation of the bundled materials, free of manual participation in the whole process, high in rope unpacking and scattering efficiency and good in effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of material processing equipment, in particular to a fully automatic unpacking and dispersing machine for bundled materials. Background Art

[0002] Lightweight materials are typically compressed and bundled using a baler or bale packer before transport, significantly reducing the transportation space. Once the bundled materials are delivered, they must be unbundled for production. This involves removing the ropes that bind the materials and then breaking them up before they can be properly processed. Currently, manual unbundling is the most common method, requiring manual rope cutting and pulling, which wastes significant labor and poses safety risks, making it increasingly difficult to meet the requirements of modern production.

[0003] To address these issues, a Chinese patent application with publication number CN107554902A discloses a straw debundling and breaking device. The device comprises an outer housing with a motor mounted on its outer end, connected to a central spindle via a conveyor belt. Four impellers are evenly distributed and fixed to the central spindle. Right, left, and straight hook hammers are evenly and staggeredly fixed to the impellers along their circumference. Each of the right, left, and straight hook hammers has a 135-degree blade edge on either side. This device reduces labor input, offers excellent sealing performance, and reduces dust generation during straw debundling. The debundling blades ensure that the hemp rope attached to the straw bale is cut without breaking the straw, thus preventing damage to the straw. However, the existing technology still has the following defects: (1) The overall automation level of the equipment is low, and it is unable to automatically realize the automatic loading, unpacking and breaking up of the bundled materials, and manual participation is still required throughout the process; (2) The existing equipment cannot separate the bale rope from the material; (3) The efficiency of unpacking and breaking up is low and the effect is poor. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model proposes a fully automatic unpacking and breaking up machine for bundled materials, which has a high degree of automation and can realize automatic loading, unpacking and breaking up of bundled materials. No human participation is required throughout the process, and the efficiency of untying and breaking up is high and the effect is good.

[0005] In order to realize the above technical solution, the utility model provides a fully automatic unpacking and breaking up machine for bundled materials, comprising: a feeding and conveying device; a rope removing device installed above the feeding and conveying device, the rope removing device comprising a rope removing frame, a transverse guide rail being installed on the rope removing frame, a rope cutting mechanism and a rope inserting mechanism being installed on the transverse guide rail, the rope cutting mechanism comprising a rope cutting mobile frame, the rope cutting mobile frame being docked with the transverse guide rail through a first moving module, a longitudinal driving assembly being installed on the rope cutting mobile frame, a sliding mounting post being installed on the longitudinal driving assembly, and a bottom mounting post being installed on the sliding mounting post. There is a rope cutting drive motor, and a cutting wheel is installed on the output shaft of the rope cutting drive motor; the rope inserting mechanism includes a rope inserting mobile frame, and the rope inserting mobile frame is docked with the transverse guide rail through a second moving module, and a sliding oil cylinder driven in the longitudinal direction is installed on the rope inserting mobile frame, and a base is installed on the telescopic shaft of the sliding oil cylinder, and a cylinder mounting seat and a rope inserting pin arranged side by side and spaced apart are installed at the bottom of the base, and a push plate driving oil cylinder arranged horizontally in the transverse direction is installed on the cylinder mounting seat, and a push plate is installed on the telescopic shaft of the push plate driving oil cylinder; a scattering device is installed at the discharge port of the feeding and conveying device.

[0006] In the above technical solution, during actual operation, the bundled materials that need to be unbundled and broken up are first continuously transported forward by the loading and conveying device. During the transportation process, when the bundled materials that need to be unbundled move to the bottom of the rope inserting mechanism of the rope removing device, the rope inserting pin is first driven by the sliding cylinder to be inserted into the bundled materials, and then the push plate drives the oil cylinder to push the push plate forward, and the rope of the bundled materials is compressed by the push plate, and then the first moving module drives the rope cutting mechanism to approach the rope inserting mechanism. When it is close to the bundled rope, the longitudinal driving component drives the sliding mounting column to press down, and the rope installed on the sliding column is pressed down. The rope-cutting drive motor on the movable mounting post drives the cutting wheel to cut the rope of the compressed bundled material. After cutting, the first movable module drives the rope-cutting mechanism to reset, and the longitudinal drive assembly drives the sliding mounting post to reset upward. At the same time, the sliding cylinder drives the rope-insertion pin and push plate to move upward and reset. Since the bundled rope is clamped by the push plate and rope-insertion pin after cutting, the rope-insertion pin and push plate can be pulled out of the bundled material when they move upward and reset, thus completing the automatic rope-cutting and rope-extraction operations. This process requires no human intervention and greatly improves the efficiency of unbundling the bundled material. The unbundled material is continuously transported backward by the loading and conveying device to the breaking device, which breaks the unbundled material apart. This realizes the automatic loading, unbundling, and breaking operations of the bundled material. This process requires no human intervention and is efficient and effective in unbundling and breaking.

[0007] Preferably, the loading conveyor device includes a conveyor frame, with passive rollers and active rollers mounted in parallel and spaced apart on the conveyor frame, an endless conveyor belt mounted between the passive rollers and the active rollers, a conveyor belt drive motor mounted on the conveyor frame and connected to the active rollers, and side guards mounted on both the left and right sides of the conveyor belt. During actual operation, the conveyor belt drive motor drives the active rollers to rotate the endless conveyor belt, thereby moving the material placed on the endless conveyor belt. The side guards effectively prevent material from leaking from the sides.

[0008] Preferably, the first movable module includes a first transverse movable drive motor and a first transverse movable guide wheel, the first transverse movable guide wheel being mounted on the bottom of the rope-cutting movable frame and embedded in the transverse guide rail, the first transverse movable drive motor being mounted on the rope-cutting movable frame and connected to the first transverse movable guide wheel; the second movable module includes a second transverse movable drive motor and a second transverse movable guide wheel, the second transverse movable guide wheel being mounted on the bottom of the rope-inserting movable frame and embedded in the transverse guide rail, the second transverse movable drive motor being mounted on the rope-inserting movable frame and connected to the second transverse movable guide wheel. During actual operation, the first transverse movable drive motor drives the first transverse movable guide wheel to move on the transverse guide rail, thereby driving the rope-cutting movable frame to move on the transverse guide rail. The second transverse movable drive motor drives the second transverse movable guide wheel to move on the transverse guide rail, thereby driving the rope-inserting movable frame to move on the transverse guide rail.

[0009] Preferably, the longitudinal drive assembly includes a mounting base mounted on the rope cutting mobile frame, a longitudinally movable slide rail mounted at the bottom of the mounting base, a sliding mounting post mounted on the longitudinally movable slide rail, and a longitudinal drive motor mounted on the mounting base and connected to the longitudinally movable slide rail. During actual operation, the longitudinal drive motor can drive the sliding mounting post to move up and down on the longitudinally movable slide rail, thereby controlling the vertical position of the cutting wheel mounted on the sliding mounting post.

[0010] Preferably, a guide rod is mounted on the base and extends vertically upward, and a guide rod sleeve is mounted on the rope insertion movable frame, wherein the bottom of the guide rod is fixed to the base and the top of the guide rod is longitudinally inserted into the guide rod sleeve. The guide rod can ensure that the base moves vertically up and down when the sliding cylinder drives the base to move.

[0011] Preferably, a rope-cutting limit cylinder is mounted on the sliding mounting post above the rope-cutting assembly, with a pressure sensor mounted on its telescopic shaft. A rope-inserting limit cylinder, parallel to the push-plate drive cylinder, is mounted on the cylinder mounting base, with a pressure sensor mounted on its telescopic shaft. During operation, the pressure sensor can detect pressure when in contact with the material, preventing damage to the equipment.

[0012] The top of the driving mechanism is mounted on a lifting power of 1.25 liter, and the driving mechanism is mounted on a lifting power of 1.25 liter, and the upper end of the driving mechanism is mounted on a lifting power of 1.25 liter, and the upper end of the driving mechanism is mounted on a lifting power of 1.25 liter, and the upper end of the driving mechanism is mounted on a lifting power of 1.25 During actual operation, the unbundled material passes through the pushing plate in the pushing mechanism and enters the scattering box under the continuous push of the pushing cylinder. The driving motor drives the scattering knife shaft to rotate at high speed through the reducer. The unbundled material is continuously scattered by multiple parallel and spaced knife holders installed on the main shaft and three blades distributed in a circular array with the center of the knife holder as the center. At the same time, the pushing cylinder and the pushing plate continuously apply forward pressure to the material, thereby improving the efficiency and effect of the scattering.

[0013] Preferably, seven parallel and spaced tool holders are mounted laterally on the main shaft, and adjacent tool holders on the main shaft are tilted forward at 30 degrees in the clockwise direction. Through the structural design of the tool holders and blades, adjacent tool holders on the main shaft are tilted forward at 30 degrees in the clockwise direction, and each tool holder is equipped with three blades distributed in a circular array with the center of the tool holder as the center of the circle. When viewed from the side, the seven parallel and spaced tool holders, with twelve blades, can form a circular blade roller combination distributed in a circular array with the center of the main shaft as the center of the circle. In actual operation, the efficiency and effect of material dispersion can be greatly improved.

[0014] Preferably, a top cover is installed at the open top of the scattering box, a feed port is provided at the front end of the top cover, and a discharge port is provided at the bottom of the scattering box. By installing the top cover, protection against material scattering can be enhanced to prevent the material from flying out of the open top of the scattering box.

[0015] Preferably, a belt guard is installed on the outside of the connecting belt between the output shaft of the driving motor and the input shaft of the reducer to enhance the safety performance of the work.

[0016] The beneficial effects of the fully automatic unpacking and dispersing machine for bundled materials provided by the utility model are:

[0017] (1) This fully automatic unpacking and breaking machine for bundled materials is reasonably designed and highly automated. It can automatically load, unpack, and break up bundled materials without requiring manual intervention. The efficiency of untying and breaking up bundled materials is high and the effect is good.

[0018] (2) The present invention can realize the automatic rope untying operation of the bale material through the structural design of the rope untying device, thereby greatly improving the efficiency of the rope untying of the bale material. When the rope is cut and the rope is pulled out of the bundle, the rope cutting mechanism is reset, and the longitudinal driving assembly drives the sliding mounting post to reset upward. At the same time, the sliding cylinder drives the rope inserting pin and the pushing plate to move upward and reset. Since the bundled rope is clamped by the pushing plate and the rope inserting pin after cutting, the rope inserting pin and the pushing plate can be pulled out of the bundled material when they move upward and reset, thereby completing the operation of automatic rope cutting and rope pulling. No manual intervention is required in the whole process, which greatly improves the efficiency of untying the bundled material.

[0019] (3) The present invention can greatly improve the efficiency and effect of material breaking up through the structural design of the breaking up device. During actual operation, the unbundled material passes through the pushing plate in the pushing mechanism and enters the breaking up box under the continuous push of the pushing cylinder. The driving motor drives the breaking up knife shaft to rotate at high speed through the reducer. The unbundled material is continuously broken up by multiple parallel and spaced knife holders installed on the main shaft and three blades distributed in a circular array with the center of the knife holder as the center. At the same time, the pushing cylinder and the pushing plate continuously apply forward pushing pressure to the material, thereby improving the efficiency and effect of breaking up. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view of the three-dimensional structure of the utility model.

[0021] Figure 2 It is a rear view of the three-dimensional structure of the utility model.

[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the loading and conveying device in the utility model.

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the rope removing device in the utility model.

[0024] Figure 5 It is a top view of the rope removing device in the present invention.

[0025] Figure 6 It is a side view of the rope removing device in the present invention.

[0026] Figure 7 It is a schematic diagram of the three-dimensional structure of the disintegrating device in the present utility model.

[0027] Figure 8 It is a front view of the breaking up device in the present utility model.

[0028] Figure 9 It is a schematic diagram of the three-dimensional structure of the breaking up knife shaft in the utility model.

[0029] Figure 10 It is a front view of the breaking up knife shaft in the utility model.

[0030] Figure 11 It is a side view of the breaking up knife shaft in the utility model.

[0031] In the figure: 1, feeding conveyor device; 11, conveyor frame; 12, passive roller; 13, active roller; 14, conveyor belt; 15, conveyor belt drive motor; 16, side baffle;

[0032] 2. Rope-removing device; 21. Rope-removing frame; 22. Horizontal guide rail; 23. Rope-cutting mechanism; 231. Rope-cutting movable frame; 232. First lateral moving drive motor; 233. First lateral moving guide wheel; 234. Mounting seat; 235. Longitudinal driving motor; 236. Longitudinal moving slide rail; 237. Sliding mounting column; 238. Rope-cutting limit cylinder; 239. Rope-cutting drive motor; 2310. Cutting wheel; 24. Rope-inserting mechanism; 241. Rope-inserting movable frame; 242. Sliding cylinder; 243. Second lateral moving drive motor; 244. Second lateral moving guide wheel; 245. Base; 246. Guide rod; 247. Guide rod sleeve; 248. Cylinder mounting seat; 249. Push plate driving cylinder; 2410. Rope-inserting limit cylinder; 2411. Rope-inserting pin; 2412. Push plate;

[0033] 3. Scattering device; 31. Scattering frame; 32. Pushing cylinder; 33. Pushing plate; 34. Pushing guide rail; 35. Top cover; 36. Scattering box; 37. Speed ​​reducer; 38. Drive motor; 39. Belt guard; 310. Scattering cutter shaft; 3101. Spindle; 3102. Blade; 3103. Cutting tool holder; 3104. Sealing ring; 3105. Drive shaft;

[0034] 4. Maintenance platform. DETAILED DESCRIPTION

[0035] The following is a clear and complete description of the technical solutions in the embodiments of the present invention, in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary persons in this field without creative work are within the scope of protection of the present invention.

[0036] Embodiment: A fully automatic unpacking and breaking machine for bundled materials.

[0037] Reference Figures 1 to 11 As shown, a fully automatic unpacking and breaking machine for bundled materials comprises:

[0038] The loading conveyor device 1 includes a conveyor and de-roping frame 11, a passive roller 12 and a driving roller 13 mounted parallel and spaced apart on the conveyor and de-roping frame 11, an endless conveyor belt 14 mounted between the passive roller 12 and the driving roller 13, and a conveyor belt drive motor 15 mounted on the conveyor and de-roping frame 11 and connected to the driving roller 13. Side guards 16 are mounted on both the left and right sides of the conveyor belt 14. During operation, the conveyor belt drive motor 15 drives the driving roller 13 to rotate the endless conveyor belt 14, thereby moving the material placed on the endless conveyor belt 14. The side guards 16 effectively prevent material from leaking from the sides.

[0039] The rope removing device 2 is installed above the feeding and conveying device 1, and the rope removing device 2 includes a rope removing frame 21, and a transverse guide rail 22 is installed on the transverse guide rail 22. A rope cutting mechanism 23 and a rope inserting mechanism 24 are installed on the transverse guide rail 22. The rope cutting mechanism 23 includes a rope cutting mobile frame 231, and the rope cutting mobile frame 231 is docked with the transverse guide rail 22 through a first moving module. The first moving module includes a first transverse moving drive motor 232 and a first transverse moving guide wheel 233. The first transverse moving guide wheel 233 is installed at the bottom of the rope cutting mobile frame 231 and embedded in the transverse guide rail 22. The first transverse moving drive motor 232 is installed on the rope cutting mobile frame 231 and connected to the first transverse moving guide wheel 233. During actual work, the first transverse moving drive motor 232 drives the first transverse moving guide wheel 233 to move on the transverse guide rail 22, thereby driving the rope cutting mobile frame 231 to move on the transverse guide rail 22. The rope cutting mobile frame 231 is installed with a longitudinal drive component The sliding mounting column 237 is mounted on the longitudinal drive assembly, and the longitudinal drive assembly includes a mounting seat 234 mounted on the rope cutting mobile frame 231, and a longitudinal movable slide rail 236 is mounted at the bottom of the mounting seat 234. The sliding mounting column 237 is mounted on the longitudinal movable slide rail 236, and the longitudinal drive motor 235 is mounted on the mounting seat 234 and connected to the longitudinal movable slide rail 236. During actual work, the longitudinal drive motor 235 can drive the sliding mounting column 237 to move up and down on the longitudinal movable slide rail 236, thereby realizing the control of the up and down position of the cutting assembly mounted on the sliding mounting column 237; the rope cutting assembly is mounted on the bottom of the sliding mounting column 237, and the rope cutting assembly includes a rope cutting drive motor 239 mounted on the bottom of the sliding mounting column 237, and a cutting wheel 2310 is mounted on the output shaft of the rope cutting drive motor 239. During actual work, the rope cutting drive motor 239 drives the cutting wheel 2310 to rotate at a high speed to achieve cutting of the binding rope. A rope cutting limit oil cylinder 238 is installed on the sliding mounting column 237 above the rope cutting assembly. A pressure sensing device is installed on the telescopic shaft of the rope cutting limit oil cylinder 238 to detect the pressure when in contact with the material to avoid damage to the equipment.

[0040] The rope insertion mechanism 24 includes a rope insertion moving frame 241, and the rope insertion moving frame 241 is docked with the transverse guide rail 22 through a second moving module. The second moving module includes a second transverse movement drive motor 243 and a second transverse movement guide wheel 244. The second transverse movement guide wheel 244 is installed at the bottom of the rope insertion moving frame 241 and embedded in the transverse guide rail 22. The second transverse movement drive motor 243 is installed on the rope insertion moving frame 241 and connected to the second transverse movement guide wheel 244. During actual operation, the second transverse movement drive motor 243 drives the second transverse movement guide wheel 244 to move on the transverse guide rail 22, thereby driving the rope insertion moving frame 241 to move on the transverse guide rail 22. A sliding cylinder 242 driven in the longitudinal direction is installed on the rope insertion moving frame 241, and a base 245 is installed on the telescopic shaft of the sliding cylinder 242. A guide rod 24 arranged vertically upward is installed on the base 245. 6. A guide rod sleeve 247 is installed on the rope-inserting moving frame 241, and the bottom of the guide rod 246 is fixed on the base 245. The top of the guide rod 246 is inserted into the guide rod sleeve 247 along the longitudinal direction. By setting the guide rod 246, it can be ensured that the sliding cylinder 242 drives the base 245 to move vertically up and down. The bottom of the base 245 is installed with a cylinder mounting seat 248 and a rope-inserting pin 2411 arranged side by side and at intervals. A push plate driving cylinder 249 arranged horizontally in the horizontal direction is installed on the cylinder mounting seat 248, and a push plate 2412 is installed on the telescopic shaft of the push plate driving cylinder 249. A rope-inserting limiting cylinder 2410 arranged in parallel with the push plate driving cylinder 249 is installed on the cylinder mounting seat 248. A pressure sensing device is installed on the telescopic shaft of the rope-inserting limiting cylinder 2410. By setting the pressure sensing device, the pressure when in contact with the material can be detected to avoid damage to the equipment. During actual operation, the sliding cylinder 242 can drive the base 245 to move up and down, thereby driving the rope insertion pin 2411 to move up and down, and the push plate driving cylinder 249 can drive the push plate 2412 to move horizontally.

[0041] A maintenance platform 4 is also installed on the peripheral side of the rope-removing device 2 , and the provision of the maintenance platform 4 facilitates the maintenance and repair of the rope-removing device 2 .

[0042] The rope-removing device is rationally designed and highly automated, capable of automatically removing the ropes from the bundled materials, greatly improving the efficiency of removing the ropes from the bundled materials. During actual operation, the rope-cutting mechanism 23 and the rope-inserting mechanism 24 can be moved on the transverse guide rail 22 through the first moving module and the second moving module respectively. When the bundled materials to be unbundled move to the bottom of the rope-inserting mechanism 24, the rope-inserting pin 2411 is first driven to be inserted into the bundled materials by the sliding oil cylinder 242, and then the push plate 2412 is pushed forward by the oil cylinder 249 driven by the push plate. The rope of the bundled materials is pressed tightly between the rope-inserting pin 2411 and the push plate 2412 by the push plate 2412, and then the first moving module drives the rope-cutting mechanism 24 to approach the rope-inserting mechanism 23. When it approaches the bundled rope, the longitudinal drive assembly drives the sliding mounting column 237 to press down, and the push plate 2412 is pressed forward. The rope of the compressed bundled material is cut by the rope cutting assembly installed on the sliding mounting column 237. After the cutting is completed, the first movable module drives the rope cutting mechanism 23 to reset, and the longitudinal driving assembly drives the sliding mounting column 237 to reset upward. At the same time, the sliding cylinder 242 drives the rope inserting pin 2411 and the push plate 2412 to move upward and reset. Since the bundled rope is clamped by the push plate 2412 and the rope inserting pin 2411 after the cutting is completed, the rope inserting pin 2411 and the push plate 2412 can be pulled out of the bundled material when they move upward and reset, thereby completing the automatic rope cutting and rope drawing operations. No human participation is required throughout the process, which greatly improves the efficiency of untying the bundled materials.

[0043] The scattering device 3 is installed at the discharge port of the feeding conveying device 1. The scattering device 3 includes a scattering frame 31. A scattering box 36 is installed on the scattering frame 31. The top of the scattering box 36 is open. A top cover 35 is installed at the open top of the scattering box 36. The front end of the top cover 35 is provided with a feed port. The bottom of the scattering box 36 is provided with a discharge port. By installing the top cover 35, the protection of the material during scattering can be enhanced to prevent the material from falling from the top of the scattering box 36. The scattering box body 36 is provided with a scattering knife shaft 310, and the scattering knife shaft 310 includes a main shaft 3101, and the main shaft 3101 is installed on the left and right ends of the scattering box body 36 through bearings. A sealing ring 3104 is installed at the junction of the main shaft 3101 and the bearing to enhance the sealing performance of the junction between the main shaft 3101 and the bearing. Seven parallel and spaced tool holders 3103 are installed on the main shaft 3101 in the horizontal direction. Each tool holder The 3103 is provided with three blades 3102 distributed in a circular array with the center of the blade holder 3103 as the center of the circle. The blades 3102 are fixed in the blade mounting grooves provided on the blade holder 3103 by screws to facilitate the replacement of the blades 3102. The adjacent blade holders 3103 on the main shaft 3101 are tilted forward at 30 degrees in the clockwise direction. Through the structural design of the blade holder 3103 and the blades 3102, the adjacent blade holders 3103 on the main shaft 3101 are tilted forward at 30 degrees in the clockwise direction, and each blade holder 3103 is provided with three blades 3102 distributed in a circular array with the center of the blade holder 3103 as the center of the circle. When viewed from the side, the twelve blades 3102 of the seven parallel and spaced blade holders 3103 can just form a circular blade roller combination distributed in a circular array with the center of the main shaft 3101 as the center of the circle. In actual work, the efficiency and effect of material breaking can be greatly improved.

[0044] The reducer 37 is installed on the scattering frame 31, and the output shaft of the reducer 37 is connected to the main shaft 3101 of the scattering knife shaft 310 through the transmission shaft 3105. The drive motor 38 is installed on the scattering frame 31, and the output shaft of the drive motor 38 is connected to the input shaft of the reducer 37 through a belt. A belt guard 39 is installed on the outside of the belt to enhance the safety performance of the work.

[0045] A pushing mechanism is installed in front of the scattering box 36. The pushing mechanism includes a pushing cylinder 32, a pushing plate 33, and a pushing guide rail 34. The pushing guide rail 34 is mounted on the scattering frame 31 and is located in front of the scattering box 36. The pushing plate 33 is mounted on the pushing guide rail 34. The pushing cylinder 32 is mounted on the frame 31, and the telescopic shaft of the pushing cylinder 32 is connected to the pushing plate 33. During actual operation, the pushing cylinder 32 can push the pushing plate 33 to move forward and backward along the pushing guide rail 34, thereby pushing the material forward continuously and applying continuous pressure to the material, thereby further enhancing the efficiency and effect of scattering the material.

[0046] The present dispersing device has a simple structure, a reasonable design, a high degree of automation, high dispersing efficiency and good effect. In actual operation, the unbundled materials pass through the pushing plate 33 in the pushing mechanism and enter the dispersing box 36 under the continuous push of the pushing cylinder 32. The driving motor 38 drives the dispersing blade shaft 310 to rotate at high speed through the reducer 37. The unbundled materials are continuously dispersed by the seven parallel and spaced blade holders 3103 installed on the main shaft 3101 and the three blades 3102 distributed in a circular array with the center of the blade holder 3103 as the center. At the same time, the pushing cylinder 32 and the pushing plate 33 continuously apply forward pressure to the materials, thereby improving the efficiency and effect of dispersing.

[0047] This fully automatic unpacking and breaking machine for bundled materials has a reasonable design and a high degree of automation. It can realize automatic loading, unpacking and breaking of bundled materials without manual intervention throughout the process. The efficiency of untying and breaking the materials is high and the effect is good.

[0048] The above description is only a preferred embodiment of the present invention, but the present invention should not be limited to the contents disclosed in the embodiment and the drawings. Therefore, any equivalent or modification completed without departing from the spirit disclosed in the present invention shall fall within the scope of protection of the present invention.

Claims

1. A fully automatic unpacking and breaking machine for bundled materials, characterized in that include: Feeding and conveying device; The rope ripping device is installed above the feeding conveyor device, and the rope ripping device includes a rope ripping frame, and the rope ripping frame is installed with a transverse guide rail, and the transverse guide rail is installed with a rope cutting mechanism and a rope inserting mechanism, and the rope cutting mechanism includes a rope cutting moving frame, and the rope cutting moving frame is connected to the transverse guide rail by a first moving module. The rope cutting moving frame is connected to the transverse guide rail by a first moving module. The rope cutting moving frame is connected to the transverse guide rail by a A breaking device installed at the discharge port of the loading and conveying device.

2. The fully automatic unpacking and breaking machine for bundled materials according to claim 1, characterized in that: The loading and conveying device includes a conveyor frame, a passive roller and an active roller are installed in parallel and at intervals on the conveyor frame, an endless conveyor belt is installed between the passive roller and the active roller, a conveyor belt drive motor is installed on the conveyor frame and connected to the active roller, and side baffles are installed on the left and right sides of the conveyor belt.

3. The fully automatic unpacking and breaking machine for bundled materials according to claim 1, characterized in that: The first movable module includes a first transverse moving drive motor and a first transverse moving guide wheel, the first transverse moving guide wheel is installed at the bottom of the rope cutting movable frame and embedded in the transverse guide rail, the first transverse moving drive motor is installed on the rope cutting movable frame and connected to the first transverse moving guide wheel; the second movable module includes a second transverse moving drive motor and a second transverse moving guide wheel, the second transverse moving guide wheel is installed at the bottom of the rope inserting movable frame and embedded in the transverse guide rail, the second transverse moving drive motor is installed on the rope inserting movable frame and connected to the second transverse moving guide wheel.

4. The fully automatic unpacking and breaking machine for bundled materials according to claim 1, characterized in that: The longitudinal drive assembly includes a mounting seat installed on the rope cutting mobile frame, a longitudinal movable slide rail is installed at the bottom of the mounting seat, a sliding mounting column is installed on the longitudinal movable slide rail, and a longitudinal drive motor is installed on the mounting seat and connected to the longitudinal movable slide rail.

5. The fully automatic unpacking and breaking machine for bundled materials according to claim 1, characterized in that: A guide rod arranged vertically upward is installed on the base, a guide rod sleeve is installed on the rope-inserting movable frame, the bottom of the guide rod is fixed on the base, and the top of the guide rod is inserted into the guide rod sleeve along the longitudinal direction.

6. The fully automatic unpacking and breaking up machine for bundled materials according to claim 1, characterized in that: A rope cutting limit oil cylinder is installed on the sliding mounting column above the rope cutting assembly, and a pressure sensing device is installed on the telescopic shaft of the rope cutting limit oil cylinder; a rope inserting limit oil cylinder arranged in parallel with the push plate driving oil cylinder is installed on the cylinder mounting seat, and a pressure sensing device is installed on the telescopic shaft of the rope inserting limit oil cylinder.

7. The fully automatic unpacking and breaking machine for bundled materials according to claim 1, characterized in that: The breaker machine is a device for producing an axially assisted cutting machine, and the axially assisted cutting machine is a device for producing an axially assisted cutting machine.

8. The fully automatic unpacking and breaking machine for bundled materials according to claim 7, characterized in that: Seven tool holders are installed on the main shaft in a parallel and spaced manner in a transverse direction, and the adjacent tool holders on the main shaft are tilted forward at 30 degrees in a clockwise direction.

9. The fully automatic unpacking and breaking up machine for bundled materials according to claim 7, characterized in that: A top cover is installed at the open top of the scattering box body, a feeding port is arranged at the front end of the top cover, and a discharging port is arranged at the bottom of the scattering box body.

10. The fully automatic unpacking and breaking up machine for bundled materials according to claim 7, characterized in that: A belt guard is installed on the outer side of the connecting belt between the output shaft of the driving motor and the input shaft of the speed reducer.

Citation Information

Patent Citations

  • Straw unbundling and scattering device

    CN107554902A

Cited By

  • Full-automatic unpacking and scattering machine for bundling materials

    CN119262480A