Automatic plate distributing and discharging frame
Through the design of the automatic plate sorting and unloading rack, the automatic sorting and neat placement of the plates after cutting are realized, which solves the problems of low manual operation efficiency and uneven placement, improves production efficiency and quality, and meets the needs of modern industry.
Patent Information
- Application Number
- CN202422564274.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, the separation and unloading of sheets after cutting mainly relies on manual operation, which is inefficient and difficult to ensure the neatness and consistency of sheet placement, and cannot meet the high efficiency and high quality requirements of modern industry.
An automatic sheet material dividing and unloading rack is designed, which includes a rack, an X-axis beam and a rotary lifting assembly. The automatic dividing and angle adjustment of the sheets are achieved through a suction cup mechanism. Combined with the control device, the operation of each component is precisely controlled to achieve automated and intelligent operation.
It realizes the rapid and accurate separation and neat placement of the plates after cutting, improves production efficiency, reduces labor costs, ensures the neatness and consistency of the placement of the plates, and meets the high standards of modern industry.
Smart Images

Figure CN223315938U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical fiber laser cutting equipment, in particular to an automatic plate dividing and unloading rack. Background Art
[0002] In the laser cutting industry, with the continuous advancement of cutting technology, the demand for a higher degree of automation in laser cutting equipment continues to increase. In existing technologies, the task of separating and unloading sheet materials after cutting is often tedious and time-consuming. Traditional unloading methods rely primarily on manual labor, requiring workers to remove the cut sheets from the cutting equipment one by one, sort them, and arrange them. This method has obvious drawbacks.
[0003] First, manual material sorting and unloading is extremely inefficient, severely hindering production progress. Workers easily fatigue from long, repetitive tasks, further reducing efficiency. Second, manual operation makes it difficult to ensure the neat placement of panels. Especially for the same panel product, the angles of the cut panels may vary. Conventional unloading racks are unable to meet the requirements for neatly arranging the panels, resulting in poor sorting results. This makes subsequent processing and storage difficult, prone to confusion and errors.
[0004] Furthermore, with the development of industrial production, the requirements for production efficiency and quality are becoming increasingly higher. Traditional manual unloading methods can no longer meet the needs of modern industry. Therefore, there is an urgent need for a device that can automatically sort and unload materials to solve the problems of low manual operation efficiency and uneven placement, improve production efficiency, ensure the accuracy and neatness of plate placement, and meet the high standards of modern industrial production. Utility Model Content
[0005] In order to solve the problems raised in the above background technology, the utility model provides an automatic plate sorting and unloading rack with a simple structure, which can realize fast and accurate plate sorting and unloading, improve production efficiency, reduce labor costs, and ensure the neatness of plate placement.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a material rack for automatic sheet material sorting and unloading, comprising a material rack, an X-axis beam and a rotary lifting assembly, the left and right ends of the material rack are provided with front and rear Y-axis guide rails, the X-axis beam spans the Y-axis guide rail and can move forward and backward relative to the Y-axis guide rail, an X-axis guide rail is transversely arranged on the X-axis beam, the rotary lifting assembly comprises a sliding seat, a rotary lifting mechanism and a suction cup mechanism, the sliding seat is installed on the X-axis guide rail and can move left and right relative to the X-axis guide rail, the rotary lifting mechanism is installed at the middle front end of the sliding seat, the suction cup mechanism is installed at the lower end of the rotary lifting mechanism and can rotate and lift relative to the material rack under the transmission action of the rotary lifting mechanism, and the suction cup mechanism sorts the material by adsorbing or releasing the sheet material.
[0007] As a further elaboration of this technical solution:
[0008] Preferably, the X-axis beam is gantry-shaped, and a Y-axis drive servo is provided on the lower sides of the left and right ends respectively, and the Y-axis drive servo drives the X-axis beam to move forward and backward relative to the Y-axis guide rail.
[0009] Preferably, an X-axis drive servo is provided on the right side of the front end of the sliding seat, and the X-axis drive servo drives the sliding seat to move left and right relative to the X-axis guide rail.
[0010] Preferably, the rotary lifting mechanism includes a support seat, a spline shaft, a lifting drive servo and a rotary drive servo, the support seat is located in the middle of the front end of the sliding seat, the spline shaft is vertically movably arranged on the inner periphery of the support seat, and extends upward and downward respectively, the lower end of the spline shaft is connected to the suction cup mechanism, the lifting drive servo is arranged on the sliding seat at the left end of the support seat and is connected to the spline shaft, and is used to control the spline shaft to rise and fall relative to the sliding seat, the rotary drive servo is arranged on the sliding seat at the lower end of the X-axis drive servo and is connected to the spline shaft, and is used to control the spline shaft to rotate left and right relative to the sliding seat.
[0011] Preferably, the suction cup mechanism includes a suction cup frame, an adsorption cylinder and an adsorption suction cup, the middle upper end of the suction cup frame is connected to the lower end side of the spline shaft, the adsorption cylinder is vertically connected to the lower end of the suction cup frame, the adsorption suction cup matches the adsorption cylinder and is connected to the lower end of the adsorption cylinder, and the adsorption cylinder controls the adsorption suction cup to adsorb or release the plate.
[0012] Preferably, the adsorption cylinders and adsorption cups include 10 to 30 groups, and the multiple groups of adsorption cylinders are evenly distributed at the lower end of the cup frame.
[0013] Preferably, a plurality of supporting feet are provided on the lower sides of the left and right ends of the material rack for supporting the material rack.
[0014] Preferably, it further comprises a control device, which is electrically connected to the Y-axis drive servo, the X-axis drive servo, the lifting drive servo, the rotation drive servo and the adsorption cylinder and controls their operation.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] First, the utility model overcomes the defects of traditional plate processing, in which the separation and unloading of plates after cutting mainly rely on manual operation, which is inefficient and consumes a lot of time and manpower. It realizes automatic separation and unloading of plates after cutting, and improves production efficiency without manual intervention. The automated operation process reduces the tedious steps of manual operation, saves time, and makes the production process more efficient and quick.
[0017] Secondly, the utility model can adjust the angle of the plate during the automatic material separation and unloading process through the rotating lifting mechanism to ensure neat placement and improve product consistency. Neatly placed plates are conducive to subsequent processing and storage, reducing errors and losses caused by chaotic placement of plates.
[0018] Third, the utility model includes multiple groups of adsorption cylinders and adsorption suction cups, and the multiple groups of adsorption cylinders are evenly distributed at the lower end of the suction cup rack. The multiple groups of adsorption cylinders and suction cups ensure stable adsorption of the plates, ensuring that the plates will not fall off or shake during the material division and unloading process. Multiple supporting feet are provided on the lower side of the left and right ends of the material rack to support the material rack, further improving the reliability of material division and unloading, and can smoothly complete the transfer and placement of the plates.
[0019] Fourthly, the material rack, X-axis beam, rotating lifting assembly and other components of the utility model work together to realize the automation of the entire material separation and unloading process, with a high degree of automation, simple operation, reduced cost and labor intensity. Automated operation reduces dependence on manual labor, reduces labor costs and labor intensity, saves expenses for enterprises, and improves production efficiency.
[0020] Fifth, the control device of the utility model is electrically connected to the Y-axis drive servo, X-axis drive servo, lifting drive servo, rotation drive servo and adsorption cylinder, which can accurately control the operation of each component, improve the level of automation and intelligence, meet the needs of modern industry, and provide strong support for the development of enterprises. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model from the first angle;
[0023] Figure 2 for Figure 1 Schematic diagram of the enlarged structure of part A;
[0024] Figure 3 This is a schematic diagram of the overall structure of the utility model from a second angle.
[0025] In the figure: 1. Material rack; 2. X-axis crossbeam; 3. Y-axis guide rail; 4. X-axis guide rail; 5. Sliding seat; 6. Y-axis drive servo; 7. X-axis drive servo; 8. Support seat; 9. Spline shaft; 10. Lifting drive servo; 11. Rotation drive servo; 12. Suction cup rack; 13. Adsorption cylinder; 14. Adsorption suction cup; 15. Support foot. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] like Figures 1 to 3 As shown, the utility model is an automatic material sorting and unloading rack for plates, comprising a material rack 1, an X-axis beam 2 and a rotating lifting assembly, the left and right ends of the material rack 1 are provided with front and rear Y-axis guide rails 3, the X-axis beam 2 spans the Y-axis guide rail 3 and can move forward and backward relative to the Y-axis guide rail 3, an X-axis guide rail 4 is transversely provided on the X-axis beam 2, the rotating lifting assembly comprises a sliding seat 5, a rotating lifting mechanism and a suction cup mechanism, the sliding seat 5 is installed on the X-axis guide rail 4 and can move left and right relative to the X-axis guide rail 4, the rotating lifting mechanism is installed at the middle front end of the sliding seat 5, the suction cup mechanism is installed at the lower end of the rotating lifting mechanism and can rotate and lift relative to the material rack 1 under the transmission action of the rotating lifting mechanism, and the suction cup mechanism sorts the materials by adsorbing or releasing the plates.
[0028] like Figures 1 to 3 As shown, the X-axis beam 2 is gantry-shaped, and a Y-axis drive servo 6 is provided on the lower sides of the left and right ends respectively. The Y-axis drive servo 6 drives the X-axis beam 2 to move forward and backward relative to the Y-axis guide rail 3.
[0029] like Figure 1 、 Figure 3 As shown, an X-axis driving servo 7 is provided on the right side of the front end of the sliding seat 5 , and the X-axis driving servo 7 drives the sliding seat 5 to move left and right relative to the X-axis guide rail 4 .
[0030] like Figures 1 to 3 As shown, the rotary lifting mechanism includes a support seat 8, a spline shaft 9, a lifting drive servo 10 and a rotary drive servo 11. The support seat 8 is located in the middle of the front end of the sliding seat 5. The spline shaft 9 is vertically movably arranged on the inner periphery of the support seat 8 and extends upward and downward respectively. The lower end of the spline shaft 9 is connected to the suction cup mechanism. The lifting drive servo 10 is arranged on the sliding seat 5 at the left end of the support seat 8 and is connected to the spline shaft 9, and is used to control the spline shaft 9 to rise and fall relative to the sliding seat 5. The rotary drive servo 11 is arranged on the sliding seat 5 at the lower end of the X-axis drive servo 7 and is connected to the spline shaft 9, and is used to control the spline shaft 9 to rotate left and right relative to the sliding seat 5.
[0031] like Figures 1 to 3As shown, the suction cup mechanism includes a suction cup frame 12, an adsorption cylinder 13 and an adsorption suction cup 14. The middle upper end of the suction cup frame 12 is connected to the lower end side of the spline shaft 9, and the adsorption cylinder 13 is vertically connected to the lower end of the suction cup frame 12. The adsorption suction cup 14 matches the adsorption cylinder 13 and is connected to the lower end of the adsorption cylinder 13. The adsorption cylinder 13 controls the adsorption suction cup 14 to adsorb or release the plate.
[0032] like Figures 1 to 3 As shown, the adsorption cylinders 13 and adsorption cups 14 include 10 to 30 groups. In this embodiment, the adsorption cylinders 13 and adsorption cups 14 include 16 groups, and multiple groups of adsorption cylinders 13 are evenly distributed at the lower end of the cup frame 12.
[0033] like Figure 1 、 Figure 3 As shown, a plurality of support legs 15 are provided on the lower sides of the left and right ends of the material rack 1 for supporting the material rack 1. In this embodiment, three support legs 15 are provided on the lower sides of the left and right ends of the material rack 1 and are evenly distributed.
[0034] Furthermore, a control device (not shown in the figure) is included, which is electrically connected to the Y-axis drive servo 6, the X-axis drive servo 7, the lifting drive servo 10, the rotation drive servo 11 and the adsorption cylinder 13 and controls their operation.
[0035] In the description of this application, it should be understood that the terms "left", "right", "front", "back", "upper", "lower", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting this application. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features.
[0036] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A plate automatic material separation and unloading rack, characterized by: It includes a material rack, an X-axis crossbeam and a rotary lifting assembly. The left and right ends of the material rack are provided with Y-axis guide rails arranged in front and behind. The X-axis crossbeam spans the Y-axis guide rail and can move forward and backward relative to the Y-axis guide rail. An X-axis guide rail is horizontally arranged on the X-axis crossbeam. The rotary lifting assembly includes a sliding seat, a rotary lifting mechanism and a suction cup mechanism. The sliding seat is installed on the X-axis guide rail and can move left and right relative to the X-axis guide rail. The rotary lifting mechanism is installed at the middle front end of the sliding seat. The suction cup mechanism is installed at the lower end of the rotary lifting mechanism and can rotate and lift relative to the material rack under the transmission action of the rotary lifting mechanism. The suction cup mechanism separates the materials by adsorbing or releasing the plates.
2. The automatic plate sorting and unloading rack according to claim 1 is characterized by: The X-axis crossbeam is gantry-shaped, and a Y-axis drive servo is provided on the lower sides of the left and right ends respectively. The Y-axis drive servo drives the X-axis crossbeam to move forward and backward relative to the Y-axis guide rail.
3. The automatic plate sorting and unloading rack according to claim 2 is characterized in that: An X-axis driving servo is provided on the right side of the front end of the sliding seat, and the X-axis driving servo drives the sliding seat to move left and right relative to the X-axis guide rail.
4. The automatic plate sorting and unloading rack according to claim 3 is characterized by: The rotary lifting mechanism includes a support seat, a spline shaft, a lifting drive servo and a rotary drive servo. The support seat is located in the middle of the front end of the sliding seat. The spline shaft is vertically movably arranged on the inner periphery of the support seat and extends upward and downward respectively. The lower end of the spline shaft is connected to the suction cup mechanism. The lifting drive servo is arranged on the sliding seat at the left end of the support seat and is connected to the spline shaft, which is used to control the spline shaft to rise and fall relative to the sliding seat. The rotary drive servo is arranged on the sliding seat at the lower end of the X-axis drive servo and is connected to the spline shaft, which is used to control the spline shaft to rotate left and right relative to the sliding seat.
5. The automatic plate sorting and unloading rack according to claim 4 is characterized in that: The suction cup mechanism includes a suction cup frame, an adsorption cylinder and an adsorption suction cup. The middle upper end of the suction cup frame is connected to the lower end of the spline shaft. The adsorption cylinder is vertically connected to the lower end of the suction cup frame. The adsorption suction cup matches the adsorption cylinder and is connected to the lower end of the adsorption cylinder. The adsorption cylinder controls the adsorption suction cup to adsorb or release the plate.
6. The automatic plate sorting and unloading rack according to claim 5 is characterized by: The adsorption cylinders and adsorption suckers include 10 to 30 groups, and the multiple groups of adsorption cylinders are evenly distributed at the lower end of the sucker frame.
7. The automatic plate sorting and unloading rack according to claim 6 is characterized by: A plurality of supporting legs are provided on the lower sides of the left and right ends of the material rack for supporting the material rack.
8. The automatic plate sorting and unloading rack according to any one of claims 2 to 7, characterized in that: It also includes a control device, which is electrically connected to the Y-axis drive servo, the X-axis drive servo, the lifting drive servo, the rotation drive servo and the adsorption cylinder and controls their operation.