Winding device for metal wire rope processing

Through the design of the traction mechanism and loading mechanism, the problems of high energy consumption and short motor life of the existing device are solved, the uniform winding of the metal wire rope and the long life of the motor are achieved, and it is suitable for metal wire ropes of various thicknesses.

CN223316146UActive Publication Date: 2025-09-09XINXIAN SHENGXIN METAL PRODUCTS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422020609.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-09-09
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

Existing wire rope winding devices require additional energy consumption during operation, and frequent forward and reverse switching easily shortens the service life of the drive motor.

Method used

The traction mechanism and loading mechanism are adopted to achieve uniform winding of the wire rope through the transmission structure and threaded connection, reducing energy consumption and extending the service life of the motor.

Benefits of technology

It achieves uniform winding of the wire rope, reduces energy consumption, extends the service life of the motor, and is suitable for wire ropes of various thicknesses.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223316146U_ABST
    Figure CN223316146U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of metal wire rope processing, in particular to a winding device for metal wire rope processing, which comprises a base, a double-layer vertical plate fixed at the upper end of the base, a loading mechanism mounted at the front end of the double-layer vertical plate, and a traction mechanism. When the device works, a metal wire rope penetrates through the position between the sliding arc plate and the fixed arc plate and is fixed to the loading mechanism, when the motor is started to start to wind the metal wire rope, through chain transmission of the transmission structure, the motor is started to enable a reciprocating lead screw to rotate along with the motor, and the metal wire rope is wound. At the moment, through threaded connection between a sliding block and a reciprocating lead screw and sliding connection between the sliding block and a guide rod, the sliding block can move front and back after the reciprocating lead screw rotates, so that the metal wire rope is pulled to move front and back to be wound more uniformly, and the device can realize uniform winding without extra energy consumption.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of metal wire rope processing, in particular to a winding device for metal wire rope processing. Background Art

[0002] Metal wire rope manufacturing refers to wires drawn from metals such as gold, silver, copper, and aluminum, or flexible ropes twisted from multiple or multiple strands of fine metal wires. Metal ropes are made by twisting multiple layers of metal wires into strands, which are then twisted into a spiral with a certain number of strands around the rope core.

[0003] A search of the patent document with publication number CN218201535U reveals "a wire rope winding device comprising a gear groove, a limit plate, a drive motor drive gear, and a rotating roller. When winding the wire rope, the drive motor is activated to drive the drive gear, which in turn drives the limit plate and the rotating roller to move back and forth, thereby preventing the wire rope from being continuously wound at the same position on the winding drum during winding, thereby allowing the wire rope to be wound evenly on the winding drum."

[0004] Although the above-mentioned device can achieve uniform winding through partial structure, this operation is achieved by driving the drive motor, which requires additional energy consumption during operation. In addition, during operation, the drive motor needs to be continuously rotated forward and reverse to achieve uniform winding. Such frequent forward and reverse switching can easily shorten the service life of the drive motor. Utility Model Content

[0005] The purpose of the present utility model is to provide a winding device for processing a metal wire rope in order to solve the above problems.

[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0007] A winding device for processing a metal wire rope comprises a base, a double-layer vertical plate fixed to the upper end of the base, a motor installed in the middle of the double-layer vertical plate, a loading mechanism installed at the front end of the double-layer vertical plate, and a traction mechanism;

[0008] The traction mechanism includes a fixed block, which is fixed to the inside of the double-layer vertical plate near the lower end. The front end of the fixed block is rotatably connected to a reciprocating screw rod. A transmission structure is installed between the reciprocating screw rod and the output shaft of the motor. A guide rod is provided above the reciprocating screw rod, and the guide rod is fixed to the fixed block. A slider is slidably connected to the outer periphery of the guide rod, and the slider is threadedly connected to the reciprocating screw rod. A connecting block is fixed to one end of the guide rod and the connecting block is rotatably connected to the reciprocating screw rod. A fixed arc plate is fixed to one end of the fixed arc plate, and a traction rod is fixed to the other end of the fixed arc plate, and a screw rod is rotatably connected to the outer periphery of the screw rod. The loading mechanism includes a fixing rod, which is arranged on one side of the motor and is fixed to the double-layer vertical plate. The front end of the fixing rod is rotatably connected to the rotating frame, and the interiors of both ends of the rotating frame are slidably connected to the loading blocks. The interiors of the upper and lower ends of the loading blocks are fixed with springs, and a clamping block is fixed at one end of the spring. Through holes are provided at the upper and lower ends of the rotating frame corresponding to the clamping blocks. The middle of the loading block is rotatably connected to the rotating rod, and a convex plate is fixed at the front end of the motor output shaft. The rear ends of the two rotating rods are provided with grooves corresponding to the convex plate. The periphery of the rotating rod is slidably connected to the winding drum, and a locking cap is provided at one end of the winding drum, and the locking cap is threadedly connected to the rotating rod.

[0009] Preferably, the transmission structure between the motor output shaft and the reciprocating screw rod is composed of two sprockets and a chain meshed with the outer periphery of the sprockets.

[0010] Preferably, one of the sprockets of the transmission structure is fixed on the output shaft of the motor, and the other sprocket of the transmission structure is fixed on the reciprocating screw.

[0011] Preferably, the inner arc surfaces of the fixed arc plate and the sliding arc plate are arranged opposite to each other.

[0012] Preferably, the outer ring of the locking cap is provided with a plurality of grooves, and the edges of the grooves on the outer wall of the locking cap are rounded.

[0013] The beneficial effects compared with the prior art are as follows:

[0014] When the device is in operation, the wire rope is passed between the sliding arc plate and the fixed arc plate and fixed to the loading mechanism. When the motor starts to reel in the wire rope, the reciprocating screw is rotated through the chain drive of the transmission structure. At this time, through the threaded connection between the slider and the reciprocating screw and the sliding connection between the slider and the guide rod, when the reciprocating screw rotates, the slider can move back and forth, thereby pulling the wire rope back and forth to make it reel more evenly. In this way, the device can achieve uniform reeling without additional energy consumption, and through the threaded connection between the sliding arc plate and the screw and the sliding connection between the sliding arc plate and the traction rod, the distance between the sliding arc plate and the fixed arc plate can be adjusted after the screw is rotated, so that the device can be suitable for wire ropes of various thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0016] Figure 1 This is a schematic structural diagram of a winding device for processing a metal wire rope according to the present invention;

[0017] Figure 2 This is a structural diagram of a loading mechanism of a winding device for processing a metal wire rope according to the present invention;

[0018] Figure 3 This is a main cross-sectional view of a loading block of a winding device for processing a metal wire rope according to the present invention;

[0019] Figure 4 It is a structural schematic diagram of a traction mechanism of a winding device for processing metal wire ropes described in the utility model.

[0020] The following are the descriptions of the reference numerals:

[0021] 1. Base; 11. Underframe; 12. Fixing bolts; 2. Double-layer vertical plate; 21. Motor; 22. Raised plate; 3. Fixing rod; 31. Rotating frame; 32. Loading block; 33. Spring; 34. Block; 35. Rotating rod; 36. Winding drum; 37. Locking cap; 4. Fixing block; 41. Reciprocating screw; 42. Transmission structure; 43. Guide rod; 44. Slider; 45. Connecting block; 46. Fixed arc plate; 47. Pull rod; 48. Screw; 49. Sliding arc plate. DETAILED DESCRIPTION

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0024] The present invention will be further described below with reference to the accompanying drawings:

[0025] like Figures 1-4 As shown, a winding device for processing metal wire ropes includes a base 1, a double-layer vertical plate 2 is fixed to the upper end of the base 1, a motor 21 is installed in the middle of the double-layer vertical plate 2, a loading mechanism is installed at the front end of the double-layer vertical plate 2, and also includes a traction mechanism.

[0026] Two base frames 11 are fixed to the lower end of the base 1 , and a plurality of fixing bolts 12 are provided in the middle of the base frames 11 ; the device can be fixed to a suitable position by the fixing bolts 12 .

[0027] The loading mechanism includes a fixed rod 3, which is arranged on one side of the motor 21 and is fixed to the double-layer vertical plate 2. The front end of the fixed rod 3 is rotatably connected to a rotating frame 31. The interiors of both ends of the rotating frame 31 are slidably connected to loading blocks 32. The interiors of the upper and lower ends of the loading block 32 are fixed with springs 33. One end of the spring 33 is fixed with a clamping block 34. The upper and lower ends of the rotating frame 31 are provided with through holes corresponding to the clamping block 34. The middle of the loading block 32 is rotatably connected to a rotating rod 35. The motor 21 outputs The front end of the shaft is fixed with a convex plate 22, and the rear ends of the two rotating rods 35 are provided with grooves corresponding to the convex plate 22. The outer periphery of the rotating rod 35 is slidably connected to the winding drum 36, and one end of the winding drum 36 is provided with a locking cap 37, which is threadedly connected to the rotating rod 35. The outer ring of the locking cap 37 is provided with a plurality of grooves, and the edges of the grooves on the outer wall of the locking cap 37 are rounded. When the winding drum 36 on one of the rotating rods 35 is wound, the driving of the motor 21 is stopped, and the output shaft of the motor 21 is rotated. The cam 32 of the first frame 32 is rotated by the second end 32 of the second frame 31, and the cam 33 of the first frame 32 is rotated by the second end 32 of the second frame 31, thereby releasing the cam 33 from the cam 33.

[0028] The traction mechanism includes a fixed block 4, which is fixed to the inside of the lower end of the double-layer vertical plate 2. The front end of the fixed block 4 is rotatably connected to a reciprocating screw rod 41. A transmission structure 42 is installed between the reciprocating screw rod 41 and the output shaft of the motor 21. The transmission structure 42 is composed of two sprockets and a chain meshed with the outer periphery of the sprockets. One of the sprockets of the transmission structure 42 is fixed to the output shaft of the motor 21, and the other sprocket of the transmission structure 42 is fixed to the reciprocating screw rod 41. A guide rod 43 is provided above the reciprocating screw rod 41, and the guide rod 43 is fixed to the fixed block 4. A slider 44 is slidably connected to the outer periphery of the guide rod 43, and the slider 44 is threadedly connected to the reciprocating screw rod 41. One end of the guide rod 43 is fixed with a connecting rod Block 45 and the connecting block 45 are rotatably connected to the reciprocating screw 41, the upper end of the slider 44 is fixed with a fixed arc plate 46, one end of the fixed arc plate 46 is fixed with a traction rod 47, the other end of the fixed arc plate 46 is rotatably connected to a screw 48, the outer periphery of the screw 48 is threadedly connected to a sliding arc plate 49, and the sliding arc plate 49 is slidably connected to the traction rod 47, and the inner arc surfaces of the fixed arc plate 46 and the sliding arc plate 49 are arranged opposite to each other; through the threaded connection between the sliding arc plate 49 and the screw 48 and the sliding connection between the sliding arc plate 49 and the traction rod 47, when the screw 48 is rotated, the distance between the sliding arc plate 49 and the fixed arc plate 46 can be adjusted, so that the device can be applied to metal wire ropes of various thicknesses.

[0029] Working principle: Before the device is operated, the device is first adjusted according to the thickness of the wire rope to be wound. Through the threaded connection between the sliding arc plate 49 and the screw 48 and the sliding connection between the sliding arc plate 49 and the traction rod 47, when the screw 48 is rotated, the distance between the sliding arc plate 49 and the fixed arc plate 46 can be adjusted. After the device is adjusted, the wire rope is passed between the sliding arc plate 49 and the fixed arc plate 46 and fixed to the nearest winding drum 36. When the motor 21 is started, the wire rope is wound. When winding, the motor 21 is started by the chain drive of the transmission structure 42 to rotate the reciprocating screw rod 41. At this time, the slider 44 is threadedly connected to the reciprocating screw rod 41 and the slider 44 is slidably connected to the guide rod 43. When the reciprocating screw rod 41 rotates, the slider 44 can move back and forth, thereby pulling the wire rope back and forth to make it more evenly wound. In this way, the device can achieve even winding without additional energy consumption. When the winding drum 36 on the rotating rod 35 is wound, Stop the driving of the motor 21, and set the convex plate 22 on the output shaft of the motor 21 horizontally, then press the corresponding clamping blocks 34 at the upper and lower ends of the loading block 32 into the loading block 32, so that the loading block 32 is not restricted. At this time, the loading block 32 is pushed toward the center of the rotating frame 31 through the sliding connection between the loading block 32 and the rotating frame 31, so that the rotating rod 35 is separated from the convex plate 22, and then the rotating frame 31 is rotated 180 degrees through the rotation connection between the rotating frame 31 and the fixed rod 3, so that the loading space is free. The rotating rod 35 of the winding drum 36 is located on one side of the output shaft of the motor 21, and then the corresponding loading block 32 is pushed toward the periphery of the rotating frame 31, so that the clamping blocks 34 at the upper and lower ends of the loading block 32 are inserted into the through holes of the rotating frame 31, thereby fixing the loading block 32 and making the rotating rod 35 in the middle of the loading block 32 engage with the convex plate 22, and then the empty winding drum 36 can be wound, the wound winding drum 36 can be removed and a new winding drum 36 can be installed in preparation for subsequent winding operations.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A winding device for processing a metal wire rope, comprising a base (1), a double-layer vertical plate (2) fixed to the upper end of the base (1), a motor (21) installed in the middle of the double-layer vertical plate (2), and a loading mechanism installed at the front end of the double-layer vertical plate (2), characterized in that: Also includes a traction mechanism; The traction mechanism includes a fixed block (4), the fixed block (4) is fixed inside the lower end of the double-layer vertical plate (2), the front end of the fixed block (4) is rotatably connected to a reciprocating screw rod (41), a transmission structure (42) is installed between the reciprocating screw rod (41) and the output shaft of the motor (21), a guide rod (43) is provided above the reciprocating screw rod (41), and the guide rod (43) is fixed to the fixed block (4), the outer periphery of the guide rod (43) is slidably connected to a slider (44), and the slider ( 44) is threadedly connected to the reciprocating screw rod (41), a connecting block (45) is fixed to one end of the guide rod (43), and the connecting block (45) is rotatably connected to the reciprocating screw rod (41), the upper end of the slider (44) is fixed with a fixed arc plate (46), one end of the fixed arc plate (46) is fixed with a traction rod (47), the other end of the fixed arc plate (46) is rotatably connected to a screw rod (48), the outer periphery of the screw rod (48) is threadedly connected to a sliding arc plate (49), and the sliding arc plate (49) is connected to The traction rod (47) is slidably connected; the loading mechanism includes a fixed rod (3), the fixed rod (3) is arranged on one side of the motor (21), and the fixed rod (3) is fixed to the double-layer vertical plate (2), the front end of the fixed rod (3) is rotatably connected to a rotating frame (31), the interiors of both ends of the rotating frame (31) are slidably connected to loading blocks (32), the interiors of the upper and lower ends of the loading block (32) are fixed with springs (33), one end of the spring (33) is fixed with a clamping block (34), and the rotating frame (31) is rotatably connected to the front end of the rotating frame (31), and the loading blocks (32) are slidably connected to the interiors of the upper and lower ends of the loading block (32). The upper and lower ends of the rotating frame (31) are provided with through holes corresponding to the clamping block (34); the middle of the loading block (32) is rotatably connected to a rotating rod (35); the front end of the output shaft of the motor (21) is fixed with a convex plate (22); the rear ends of the two rotating rods (35) are provided with grooves corresponding to the convex plate (22); the periphery of the rotating rod (35) is slidably connected to a winding drum (36); one end of the winding drum (36) is provided with a locking cap (37), and the locking cap (37) is threadedly connected to the rotating rod (35).

2. A winding device for processing a metal wire rope according to claim 1, characterized in that: The transmission structure (42) between the output shaft of the motor (21) and the reciprocating screw rod (41) is composed of two sprockets and a chain meshed with the outer periphery of the sprockets.

3. A winding device for processing a metal wire rope according to claim 2, characterized in that: One of the sprockets of the transmission structure (42) is fixed on the output shaft of the motor (21), and the other sprocket of the transmission structure (42) is fixed on the reciprocating screw rod (41).

4. The winding device for processing a metal wire rope according to claim 1, characterized in that: The fixed arc plate (46) and the inner arc surface of the sliding arc plate (49) are arranged opposite to each other.

5. The winding device for processing a metal wire rope according to claim 1, characterized in that: The outer ring of the locking cap (37) is provided with a plurality of grooves, and the edges of the grooves on the outer wall of the locking cap (37) are rounded.

Citation Information

Patent Citations

  • Winding device for metal wire rope

    CN218201535U