Device for quickly replacing traction short roller for substrate glass
The short roller shaft cold sleeve design and positioning tool with the guide rail and the slot tightly connected simplifies the replacement process of the traction short roller, solves the problem of long replacement time, and improves the glass production efficiency and quality.
Patent Information
- Application Number
- CN202421825145.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The replacement time of the traction short roller is long, which affects the glass production efficiency and quality.
The short roller shaft cold sleeve is connected to the base plate through guide rails and clamping slots. Combined with positioning tools and marking lines, the short roller replacement process is simplified and the adjustment steps are reduced.
The replacement time of short rollers is shortened, the stability and efficiency of replacement are improved, the downtime is reduced and the production efficiency is improved.
Smart Images

Figure CN223316581U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of liquid crystal glass substrate manufacturing, and particularly relates to a substrate glass fast replacement traction short roller device. Background Art
[0002] The overflow down-draw method is to allow the molten glass to flow into the overflow brick trough of the muffle furnace, so that the molten glass overflowing from the overflow trough to both sides flows down along the side walls and fuses and integrates at the tip of the overflow brick, thereby continuously forming a piece of plate glass. The glass is then clamped and pulled down by multiple sets of pulling short rollers driven by the annealing furnace motor, thereby producing qualified products that meet the process requirements.
[0003] The boss of the traction roller that clamps the glass is made of asbestos. This material has good friction when in contact with the glass and will not affect the glass. However, after a period of use, the boss of the traction roller will wear out and affect the quality of the glass. Therefore, the traction roller will be replaced after use beyond the process range.
[0004] Replacing the traction stub rollers requires downtime, and no product is produced during the replacement. Currently, replacement requires loosening the furnace door clamps, connecting rod clamps, and guide rail lock nuts, removing the traction stub rollers, and removing the nuts securing them to the base before installing the new rollers. After installation, the stub roller alignment, insertion depth, and elevation angle must be adjusted back to their original process values. This entire replacement process is lengthy, significantly impacting product output. To improve traction stub roller replacement efficiency and shorten replacement time, a design method for rapidly replacing traction stub rollers is desired. Summary of the Invention
[0005] The utility model provides a device for quickly replacing a traction short roller for substrate glass, so as to solve the technical problem that the replacement time of the traction short roller is long and the quality of the glass is affected.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A device for quickly replacing a traction short roller for a substrate glass comprises a short roller shaft cold sleeve, a bottom plate and a positioning tool, wherein the positioning tool is placed on the bottom plate, and the short roller shaft cold sleeve is clamped and fixed to the bottom plate;
[0008] The side of the short roller shaft cooling sleeve is inserted with a short roller, and the bottom of the short roller shaft cooling sleeve is provided with a slot;
[0009] The bottom plate is placed under the short roller shaft cold sleeve, and a guide rail is provided on the bottom plate. One side of the guide rail is provided with a positioning groove extending along the short side of the bottom plate;
[0010] The positioning tool is inserted into the positioning groove.
[0011] The slot is opened from the front end portion to the rear end portion of the short roller shaft cold sleeve.
[0012] The groove does not penetrate the rear end portion of the short roller shaft cold sleeve.
[0013] The guide rail is clamped and fixed to the card slot, and the shapes and sizes of the guide rail and the card slot correspond to each other.
[0014] There is a marking line engraved between the guide rail and the positioning groove on the bottom plate.
[0015] There is a gap between the positioning groove and the marking line.
[0016] A short roller slide is also provided under the bottom plate and is located at the bottom of the overall device.
[0017] The positioning tool is a "T" shaped guide rail device.
[0018] A tool handle is installed at one end of the positioning tool.
[0019] The lower end of the positioning tool corresponds to the shape and size of the positioning groove, and the lower end of the positioning tool is inserted into the positioning groove.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] The utility model discloses a device for quickly replacing traction short rollers for substrate glass. The upper short roller shaft cold sleeve and the lower bottom plate are connected by guide rails and clamping grooves. The connection method is simple and easy to operate, and does not require a complicated connection process, which saves the replacement time of the short rollers to a certain extent. The clamping grooves and guide rails are relatively tight, which improves the stability of the short roller replacement device and provides a guarantee for the replacement of the traction short rollers.
[0022] Furthermore, the slot portion passes through the rear end portion of the short roller shaft cold sleeve, limiting the insertion depth of the short roller, eliminating the need to adjust the insertion depth, saving time for inserting the short roller and further saving time for replacing the short roller.
[0023] Furthermore, the clamping and fixing method between the short roller shaft cold sleeve and the base plate is in the form of a snap-on card hole. The connection method is simple and easy to operate, and the trapezoidal card slot and the inverted trapezoidal guide rail are fixed more firmly. To a certain extent, the stability of the traction short roller replacement device is improved, which provides a guarantee for the replacement of the short roller and saves replacement time.
[0024] Furthermore, by engraving a marking line on the fixed portion at the rear end of the guide rail, it is unnecessary to adjust the insertion depth of the short roller, thus saving the replacement time of the traction short roller.
[0025] Furthermore, the positioning tool is a T-shaped guide rail, which facilitates the insertion and extraction of the positioning tool, thereby effectively saving the time for replacing the short roller.
[0026] Furthermore, the tool handle installed on the positioning tool facilitates the staff to grasp the positioning tool, thereby improving the efficiency of extracting and inserting the positioning tool, and further effectively saving the time of replacing the short roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 Schematic diagram of a device for quickly replacing traction short rollers for substrate glass;
[0028] Figure 2 This is a schematic diagram of the short roller cooling seat structure;
[0029] Figure 3 This is a schematic diagram of the short roller bottom plate structure;
[0030] Figure 4 This is a schematic diagram of the short roller cold sleeve seat positioning tool structure.
[0031] Numbering explanation: 1. Short roller; 2. Short roller shaft cold sleeve; 3. Clamping groove; 4. Guide rail; 5. Positioning groove; 6. Positioning tool; 7. Base plate; 8. Marking line; 9. Tool handle; 10. Short roller slide. DETAILED DESCRIPTION
[0032] In order to further understand the content of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the embodiments are only for explanation and not for limitation of the present invention.
[0033] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 4 , which is an overall structural diagram of the substrate glass rapid replacement traction short roller device and an exploded structural diagram of each part. As shown in the figure, the short roller 1 is inserted from one end of the short roller shaft cold sleeve 2. The bottom of the short roller shaft cold sleeve 2 is provided with a card slot 3, which is a trapezoidal card slot; the lower part of the short roller shaft cold sleeve 2 is connected to a bottom plate 7, and a guide rail 4 is provided on the bottom plate 7. The guide rail 4 is a trapezoidal guide rail corresponding to the shape and size of the card slot 3. The guide rail 4 is clamped and fixed with the card slot 3, so that the bottom plate 7 and the short roller shaft cold sleeve 2 are connected and fixed together. After the bottom plate 7 is connected to the short roller shaft cold sleeve 2, a rectangular positioning groove 5 is provided on the end of the bottom plate 7 opposite to the short roller 1. There is a certain distance between the positioning groove 5 and the guide rail 4 on the bottom plate 7, and a marking line 8 is engraved between the positioning groove 5 and the guide rail 4. The positioning tool 6 is a "T"-shaped structure. A tool handle 9 is installed at one end of the positioning tool 6. The lower end of the positioning tool 6 corresponds to the size and shape of the positioning groove 5, and the lower end of the positioning tool 6 is clamped and fixed with the positioning groove 5.
[0034] A device for quickly replacing a traction roller for a glass substrate. The principle of replacing the traction roller is as follows:
[0035] A trapezoidal slot 3 is opened on the bottom plane of the short roller shaft cooling sleeve 2 with the short roller 1 inserted. The slot 3 is opened from the front end of the short roller shaft cooling sleeve 2 to 20 cm away from the rear end. The slot 3 does not pass through the rear end of the short roller shaft cooling sleeve 2. Figure 2 As shown; a bottom plate 7 is provided on the short roller slide 8, and an inverted trapezoidal guide rail 4 is provided on the bottom plate 7. The guide rail 4 corresponds to the size and shape of the card slot 3. The guide rail 4 is clamped and fixed to the card slot 3. After the short roller shaft cold sleeve 2 is installed in the position of the guide rail 4 on the bottom plate 7, a red line is marked on the rear end of the guide rail 4 as a marking line 8, and then a positioning groove 5 is opened on the bottom plate 7 at a distance of 5mm behind the marking line 8, as shown. Figure 3 Make a "T"-shaped positioning tool 6, the lower end of the positioning tool 6 corresponds to the size and shape of the positioning groove 5 on the base plate 7, and a tool handle 9 is installed at one end of the positioning tool 6.
[0036] When replacing the short roller 1, you only need to pull the tool handle 9 on the positioning tool 6, pull out the "T"-shaped positioning tool 6 that is clamped with the positioning groove 5 on the base plate 7, then pull out the short roller 1 to be replaced, and then push the new short roller along the guide rail 4 to the position of the marking line 8, and then pull the tool handle 9 to re-insert the positioning tool 6 into the positioning groove 5.
[0037] During the above-mentioned replacement of the traction stub roller, there is no need to remove the stub roller connecting rod and there is no need to adjust the insertion depth.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A device for quickly replacing a traction short roller for a substrate glass, characterized in that: It comprises a short roller shaft cold sleeve (2), a base plate (7) and a positioning tool (6), wherein the positioning tool (6) is placed on the base plate (7), and the short roller shaft cold sleeve (2) is clamped and fixed to the base plate (7); A short roller (1) is inserted into the side of the short roller shaft cold sleeve (2), and a clamping groove (3) is provided at the bottom of the short roller shaft cold sleeve (2); The bottom plate (7) is placed on the lower part of the short roller shaft cold sleeve (2), a guide rail (4) is provided on the bottom plate (7), and a positioning groove (5) extending along the short side of the bottom plate (7) is provided on one side of the guide rail (4); The positioning tool (6) is inserted into the positioning groove (5).
2. The device for quickly replacing a short traction roller for a glass substrate according to claim 1, characterized in that: The clamping groove (3) is opened from the front end to the rear end of the short roller shaft cold sleeve (2).
3. The device for quickly replacing a short traction roller for a glass substrate according to claim 2, characterized in that: The clamping groove (3) does not penetrate the rear end portion of the short roller cold sleeve (2).
4. The device for quickly replacing a short traction roller for a glass substrate according to claim 1, characterized in that: The guide rail (4) is clamped and fixed to the clamping slot (3), and the shapes and sizes of the guide rail (4) and the clamping slot (3) correspond to each other.
5. The device for quickly replacing a short traction roller for a glass substrate according to claim 1, characterized in that: A marking line (8) is engraved on the rear end of the guide rail (4) on the bottom plate (7).
6. The device for quickly replacing a short traction roller for a glass substrate according to claim 5, characterized in that: The interval between the positioning groove (5) and the marking line (8) is 5 mm.
7. The device for quickly replacing a short traction roller for a glass substrate according to claim 1, characterized in that: A short roller slide (10) is also provided below the bottom plate (7), and the short roller slide (10) is located at the bottom of the overall device.
8. The device for quickly replacing a short traction roller for a glass substrate according to claim 1, characterized in that: The positioning tool (6) is a "T"-shaped guide rail device.
9. The device for quickly replacing a short traction roller for a glass substrate according to claim 8, characterized in that: A tool handle (9) is mounted on one end of the positioning tool (6).
10. The device for quickly replacing a short traction roller for a glass substrate according to claim 8, characterized in that: The lower end of the positioning tool (6) corresponds to the shape and size of the positioning groove (5), and the lower end of the positioning tool (6) is inserted into the positioning groove (5).