Automatic control device for adding auxiliary materials during papermaking sizing
The automatic control device that combines the interlocking control mechanism with the DCS system solves the low efficiency problem caused by manual operation in the papermaking sizing process and realizes efficient production with full automation.
Patent Information
- Application Number
- CN202422915227.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In the existing papermaking sizing process, the feeding control of auxiliary materials relies on manual operation, resulting in low production efficiency and complicated procedures, which affects processing efficiency.
The automatic control device combines the interlocking control mechanism with the DCS system. The electrical signal connection between the electric cabinet and the first electric pump, the second electric pump and the gluing valve is used. The DCS system interlocking signal in the controller is used to control the start and stop of the electric pump to achieve fully automated operation.
The papermaking sizing process is fully automated without human intervention, greatly improving production efficiency.
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Figure CN223316997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic control device for adding auxiliary materials to papermaking glue, belonging to the technical field of papermaking glue. Background Art
[0002] The papermaking industry is the sector that manufactures various types of paper and paperboard. It includes the pulp industry, which produces pulp from materials such as wood, reeds, bagasse, rice straw, wheat straw, cotton straw, hemp stalks, and cotton; the paper and paperboard industry; and the processed paper industry, which produces processed paper and typefaces through coating, glazing, gluing, and laminating.
[0003] For the sizing process on the surface of paper, a sizing machine is usually used to apply the auxiliary material to the paper. However, during the sizing process, the existing technology mainly relies on manual control of the start and stop of the conveying pump to load and stop the auxiliary material. This has the problems of low production efficiency, reliance on manual operation, and cumbersome procedures, and will also have a certain impact on the processing efficiency of papermaking.
[0004] Therefore, there is an urgent need to improve an automatic control device for adding auxiliary materials to papermaking sizing to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic control device for papermaking glue dosing auxiliary materials. Through the setting of an interlocking control mechanism, the interlocking control mechanism includes an electric cabinet connected to the first electric pump, the second electric pump, the fixed frame and the glue valve electrical signal. At the same time, the electric cabinet is electrically connected to a controller with a DCS system. The interlocking signal of the DCS system in the controller is used to control the start and stop of the first electric pump and the second electric pump. No human intervention is required, so that full automation is achieved and production efficiency is greatly improved.
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0007] A papermaking glue dosing auxiliary material automatic control device includes a glue machine, a support platform is fixedly installed on one side of the glue machine, a chemical storage barrel is fixedly installed on the support platform, a first electric pump is fixedly installed on one side of the chemical storage barrel, a feeding trough connected to the first electric pump is fixedly installed on the glue machine, a plurality of second electric pumps are fixedly installed on the feeding trough, a delivery pipe is fixedly installed on the output end of the second electric pump, a feeding nozzle connected to the delivery pipe is fixedly installed on the top of the glue machine, an interlocking control mechanism is provided on the glue machine, the interlocking control mechanism includes an electric cabinet fixedly installed on the support platform, a controller is fixedly installed on the electric cabinet, a fixed frame is fixedly installed on the output end of the first electric pump, a flow meter is installed on the fixed frame, and a glue valve is fixedly installed on the delivery pipe.
[0008] Preferably, a slide rail is fixedly installed on the surface of the electric cabinet, and two protective plates are slidably installed on the slide rail.
[0009] Preferably, a plurality of magnetic blocks are embedded on the sides of the two protective plates that are close to each other.
[0010] Preferably, a fixing plate is fixedly mounted on the surface of the fixing frame, a spring is fixedly mounted on one side of the fixing plate, a support rod is fixedly mounted on the spring, and a clamping rod is fixedly mounted on one end of the support rod passing through the fixing plate and the spring.
[0011] Preferably, a plurality of clamping blocks are fixedly mounted on the surface of the flow meter, and a clamping groove adapted to one end of the clamping rod is provided on the clamping block.
[0012] Preferably, a floating plate is movably installed inside the chemical storage barrel, a vertical pole passing through the top of the chemical storage barrel is fixedly installed on the top of the floating plate, an indicator plate is fixedly installed on the top of the vertical pole, a scale plate is fixedly installed on the top of the chemical storage barrel, and the indicator plate is movably mounted on the scale plate.
[0013] Preferably, a feed pipe is fixedly mounted on the surface of the chemical storage barrel, and one end of the feed pipe is provided with a sealing cover connected by threads.
[0014] The utility model has at least the following beneficial effects:
[0015] Through the setting of the interlocking control mechanism, the interlocking control mechanism includes an electric cabinet connected to the first electric pump, the second electric pump, the fixed frame and the gluing valve. At the same time, the electric cabinet is electrically connected to the controller with the DCS system. When the gluing machine breaks the paper, the gluing valve will be closed. At this time, the closing of the gluing valve will transmit a signal to the electric cabinet to issue a paper break alarm. The electric cabinet then transmits the signal to the controller, so that the DCS system in the controller is interlocked to shut down the first electric pump and the second electric pump. The interlocking signal of the DCS system in the controller is used to control the start and stop of the first electric pump and the second electric pump, so that the entire process does not require human intervention, achieving full automation and greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of the slide rail and protective plate of the utility model;
[0019] Figure 3 This is a schematic diagram of the support rod and clamping rod structure of the utility model;
[0020] Figure 4 This is a schematic structural diagram of the indicator plate and scale plate of the utility model.
[0021] In the figure, 1. Glue applicator; 2. Support platform; 3. Chemical storage barrel; 4. First electric pump; 5. Feeding trough; 6. Second electric pump; 7. Delivery pipe; 8. Feeding nozzle; 9. Interlocking control mechanism; 10. Electric cabinet; 11. Controller; 12. Fixed frame; 13. Flow meter; 14. Glue valve; 15. Slide rail; 16. Protective plate; 17. Magnetic block; 18. Fixed plate; 19. Spring; 20. Support rod; 21. Clamping rod; 22. Clamping block; 23. Floating plate; 24. Vertical pole; 25. Indicator plate; 26. Scale plate; 27. Feed pipe; 28. Sealing cover. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0023] like Figures 1-4 As shown, this embodiment provides an embodiment of an automatic control device for adding auxiliary materials to papermaking sizing.
[0024] A papermaking glue dosing auxiliary material automatic control device includes a glue machine 1, a support platform 2 is fixedly installed on one side of the glue machine 1, a chemical storage barrel 3 is fixedly installed on the support platform 2, a first electric pump 4 is fixedly installed on one side of the chemical storage barrel 3, a feeding trough 5 connected to the first electric pump 4 is fixedly installed on the glue machine 1, a plurality of second electric pumps 6 are fixedly installed on the feeding trough 5, a delivery pipe 7 is fixedly installed on the output end of the second electric pump 6, a feeding nozzle 8 connected to the delivery pipe 7 is fixedly installed on the top of the glue machine 1, and an interlocking control mechanism 9 is provided on the glue machine 1, the interlocking control mechanism 9 includes an electric cabinet 10 fixedly installed on the support platform 2, a controller 11 is fixedly installed on the electric cabinet 10, a fixed frame 12 is fixedly installed on the output end of the first electric pump 4, a flow meter 13 is installed on the fixed frame 12, and a glue valve 14 is fixedly installed on the delivery pipe 7. Through the setting of the interlocking control mechanism 9, the interlocking control mechanism 9 includes an electric cabinet 10 that is electrically connected to the first electric pump 4, the second electric pump 6, the fixing frame 12 and the gluing valve 14. At the same time, the electric cabinet 10 is electrically connected to the controller 11 with a DCS system. When the glue machine 1 breaks paper, the gluing valve 14 will be closed. At this time, the closing of the gluing valve 14 will transmit a signal to the electric cabinet 10 to issue a paper break alarm. Then the electric cabinet 10 will transmit the signal to the controller 11, so that the DCS system in the controller 11 is interlocked to shut down the first electric pump 4 and the second electric pump 6. The interlocking signal of the DCS system in the controller 11 is used to control the start and stop of the first electric pump 4 and the second electric pump 6, so that the entire process does not require human intervention, achieves full automation, and greatly improves production efficiency.
[0025] In this embodiment, Figures 1-4As shown, a slide rail 15 is fixedly installed on the surface of the electrical cabinet 10, and two protective plates 16 are slidably installed on the slide rail 15. A plurality of magnetic blocks 17 are inlaid on the side where the two protective plates 16 are close to each other. A fixed plate 18 is fixedly installed on the surface of the fixed frame 12, and a spring 19 is fixedly installed on one side of the fixed plate 18. A support rod 20 is fixedly installed on the spring 19, and a clamping rod 21 is fixedly installed on one end of the support rod 20 that passes through the fixed plate 18 and the spring 19. A plurality of clamping blocks 22 are fixedly installed on the surface of the flow meter 13, and a clamping groove adapted to one end of the clamping rod 21 is provided on the clamping block 22. By setting the slide rail 15 and the protective plate 16, the two protective plates 16 are pulled to slide on the slide rail 15 to fit together. The fitted protective plates 16 can cover the controller 11 inside, thereby protecting the controller 11 and preventing the controller 11 from being damaged by collision. By setting the magnetic block 17, the protective plates 16 after fitting can be fixed by the adsorption of multiple magnetic blocks 17 to prevent them from loosening and displacement. By setting the fixing plate 18, the spring 19, the support rod 20, the clamping rod 21 and the clamping block 22, , insert one end of the card rod 21 into the card slot on the card block 22, and use the card rod 21 and the card block 22 to fix the flow meter 13, so that it is firmly placed on the fixed frame 12 to prevent it from falling off. At the same time, the support rod 20 connected to the card rod 21 is supported by the spring 19, so that the support rod 20 can drive the card rod 21 to move. After separating the card rod 21 from the card block 22, the fixation of the flow meter 13 can be cancelled, so that the flow meter 13 can be removed from the fixed frame 12 for replacement, which is convenient for use.
[0026] In this embodiment, Figures 1-4 As shown, a floating plate 23 is movably mounted inside the chemical storage barrel 3. A vertical rod 24 is fixedly mounted on the top of the floating plate 23, extending through the top of the chemical storage barrel 3. An indicator plate 25 is fixedly mounted on the top of the vertical rod 24. A scale plate 26 is fixedly mounted on the top of the chemical storage barrel 3. The indicator plate 25 is movably mounted on the scale plate 26. A feed pipe 27 is fixedly mounted on the surface of the chemical storage barrel 3. One end of the feed pipe 27 is provided with a sealing cap 28 connected by a thread. The arrangement of the floating plate 23, the vertical rod 24, the indicator plate 25, and the scale plate 26 allows the residual amount of auxiliary material in the chemical storage barrel 3 to be detected. The floating plate 23 will descend as the auxiliary material decreases, and the indicator plate 25 and the scale plate 26 record the depth of the descent, allowing for timely replenishment. The arrangement of the feed pipe 27 and the sealing cap 28 facilitates the addition of auxiliary material to the chemical storage barrel 3. The threaded connection between the sealing cap 28 and the feed pipe 27 ensures a secure connection and a seal, preventing impurities from falling off and entering.
[0027] In this embodiment, if Figures 1-4 As shown, the working process of the automatic control device for adding auxiliary materials to papermaking sizing provided in this embodiment is as follows:
[0028] The interlocking control mechanism 9 includes an electric cabinet 10 which is electrically connected to the first electric pump 4, the second electric pump 6, the fixing frame 12 and the gluing valve 14. At the same time, the electric cabinet 10 is electrically connected to a controller 11 with a DCS system. When a paper break occurs in the sizing machine 1, the gluing valve 14 will be closed. At this time, the closing of the gluing valve 14 will transmit a signal to the electric cabinet 10 to issue a paper break alarm. Then the electric cabinet 10 will transmit the signal to the controller 11, so that the DCS system in the controller 11 is interlocked to shut down the first electric pump 4 and the second electric pump 6. The interlocking signal of the DCS system in the controller 11 is used to control the start and stop of the first electric pump 4 and the second electric pump 6, so that the entire process does not require human intervention, achieving full automation and greatly improving production efficiency.
[0029] In summary, in this embodiment, according to an automatic control device for adding auxiliary materials to papermaking glue according to this embodiment, by setting the slide rail 15 and the protective plate 16, the two protective plates 16 are pulled to slide on the slide rail 15 to fit together. The fitted protective plates 16 can cover the controller 11 inside, thereby protecting the controller 11 and preventing the controller 11 from being damaged by collision. By setting the magnetic block 17, the adsorption of multiple magnetic blocks 17 can be used to fix the fitted protective plates 16 to prevent them from loosening and displacement. By setting the fixing plate 18, the spring 19, the support rod 20, the clamping rod 21 and the clamping block 22, one end of the clamping rod 21 is inserted into the clamping groove on the clamping block 22. The clamping of the clamping rod 21 and the clamping block 22 can fix the flow meter 13 so that it is firmly placed on the fixed frame 12 to prevent it from falling off. At the same time, the support rod 20 connected to the card rod 21 is supported by the spring 19, so that the support rod 20 can drive the card rod 21 to move. After the card rod 21 is separated from the card block 22, the fixation of the flow meter 13 can be cancelled, so that the flow meter 13 can be removed from the fixed frame 12 for replacement, which is convenient for use. Through the arrangement of the floating plate 23, the vertical rod 24, the indicator plate 25 and the scale plate 26, the remaining auxiliary material in the chemical storage barrel 3 can be detected. The floating plate 23 will drop together with the reduction of the auxiliary material, and the indicator plate 25 and the scale plate 26 will record the depth of the drop so that it can be replenished in time. Through the arrangement of the feeding pipe 27 and the sealing cover 28, it is convenient to add auxiliary materials to the chemical storage barrel 3. The sealing cover 28 and the feeding pipe 27 are threadedly connected so that they can be firmly connected and sealed to prevent impurities from falling off and entering.
[0030] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term and should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range and basically achieve technical effects.
[0031] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.
[0032] The above description shows and describes several preferred embodiments of the present invention. However, as previously mentioned, it should be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present invention can be used in various other combinations, modifications, and environments and can be modified within the scope of the present invention as taught herein or through the techniques or knowledge in the relevant field. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention are intended to be protected by the claims appended hereto.
Claims
1. A papermaking glue dosing auxiliary material automatic control device, comprising a glue machine (1), a support platform (2) fixedly mounted on one side of the glue machine (1), a chemical storage barrel (3) fixedly mounted on the support platform (2), a first electric pump (4) fixedly mounted on one side of the chemical storage barrel (3), a feeding trough (5) connected to the first electric pump (4) fixedly mounted on the glue machine (1), a plurality of second electric pumps (6) fixedly mounted on the feeding trough (5), a delivery pipe (7) fixedly mounted on the output end of the second electric pump (6), a feeding nozzle (8) connected to the delivery pipe (7) fixedly mounted on the top of the glue machine (1), characterized in that: The glue applicator (1) is provided with an interlocking control mechanism (9), the interlocking control mechanism (9) comprises an electric cabinet (10) fixedly mounted on the support platform (2), a controller (11) fixedly mounted on the electric cabinet (10), a fixing frame (12) fixedly mounted on the output end of the first electric pump (4), a flow meter (13) mounted on the fixing frame (12), and a glue valve (14) fixedly mounted on the delivery pipe (7).
2. The automatic control device for adding auxiliary materials to papermaking sizing according to claim 1, characterized in that: A slide rail (15) is fixedly mounted on the surface of the electric cabinet (10), and two protective plates (16) are slidably mounted on the slide rail (15).
3. The automatic control device for adding auxiliary materials to papermaking sizing according to claim 2, characterized in that: A plurality of magnetic blocks (17) are inlaid on the sides of the two protective plates (16) that are close to each other.
4. The automatic control device for adding auxiliary materials to papermaking sizing according to claim 1 is characterized in that: A fixing plate (18) is fixedly mounted on the surface of the fixing frame (12), a spring (19) is fixedly mounted on one side of the fixing plate (18), a support rod (20) is fixedly mounted on the spring (19), and a clamping rod (21) is fixedly mounted on one end of the support rod (20) which passes through the fixing plate (18) and the spring (19).
5. The automatic control device for adding auxiliary materials to papermaking sizing according to claim 4, characterized in that: A plurality of clamping blocks (22) are fixedly mounted on the surface of the flow meter (13), and a clamping groove adapted to one end of the clamping rod (21) is provided on the clamping block (22).
6. The automatic control device for adding auxiliary materials to papermaking sizing according to claim 1, characterized in that: A floating plate (23) is movably mounted inside the chemical storage barrel (3); a vertical rod (24) penetrating the top of the chemical storage barrel (3) is fixedly mounted on the top of the floating plate (23); an indicator plate (25) is fixedly mounted on the top of the vertical rod (24); a scale plate (26) is fixedly mounted on the top of the chemical storage barrel (3); and the indicator plate (25) is movably sleeved on the scale plate (26).
7. The automatic control device for adding auxiliary materials to papermaking sizing according to claim 1, characterized in that: A feed pipe (27) is fixedly mounted on the surface of the chemical storage barrel (3), and a sealing cover (28) connected by threads is provided at one end of the feed pipe (27).