Power mechanism of heavy breaking hammer
By installing limit rings, fixing rings and other components in the heavy-duty breaker, the problem of unstable operation of the cylinder rod is solved, the cylinder rod can be operated smoothly, the crushing efficiency and equipment safety are improved, and the equipment life is extended.
Patent Information
- Application Number
- CN202422743912.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The cylinder rod of the existing heavy-duty breaker is unstable during operation, resulting in unstable impact force, affecting the crushing efficiency, requiring multiple repeated operations, and increasing energy consumption.
A heavy-duty breaker power mechanism is designed. By setting components such as limit rings, fixing rings, and cylinder rods, it ensures that the cylinder rod maintains a smooth trajectory and speed during operation, reduces vibration and friction losses, and improves crushing efficiency.
It realizes the smooth operation of the cylinder rod, ensures the accurate striking of the breaker hammer, reduces energy loss, improves work efficiency, extends equipment life, and enhances safety and operation uniformity.
Smart Images

Figure CN223317260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a heavy-duty breaker hammer power mechanism. Background Art
[0002] Heavy-duty breaker, as a powerful crushing equipment, its core power mechanism is driven by a hydraulic pump power source to achieve impact crushing of the hammer head. It is widely used in mining, building materials, chemical industry and other industries, and achieves fine and medium crushing of materials through its unique impact crushing principle.
[0003] Chinese patent announcement number CN219527783U discloses a heavy-duty breaker hammer power mechanism, characterized in that the power mechanism includes a middle cylinder body, a valve body is provided on the top of the inner cavity of the middle cylinder body, and a nitrogen cylinder is also provided on the top surface of the middle cylinder body. A hydraulic oil cylinder is provided inside the nitrogen cylinder, and a cylinder air chamber is provided above the piston of the hydraulic oil cylinder. A nitrogen cylinder chamber is provided between the nitrogen cylinder and the outer wall of the hydraulic oil cylinder. A vent is provided on the top of the hydraulic oil cylinder, and the vent connects the cylinder air chamber and the nitrogen cylinder chamber. The bottom end surface of the piston of the hydraulic oil cylinder is connected to the piston rod, and the bottom end of the piston rod is connected to the hammer body of the breaker hammer.
[0004] However, the utility model has the following problems when it is actually used:
[0005] When the utility model is actually used, it cannot maintain the smooth operation of the oil cylinder rod, resulting in unstable impact force of the breaker, which in turn affects the crushing efficiency. The unstable impact force cannot effectively crush the target material, and multiple repeated operations are required, which increases working time and energy consumption. Utility Model Content
[0006] (1) Technical problems solved
[0007] In order to overcome the above-mentioned defects of the prior art, the present invention provides a heavy-duty breaker hammer power mechanism, which solves the problems in the prior art:
[0008] When the utility model is actually used, it cannot maintain the smooth operation of the oil cylinder rod, resulting in unstable impact force of the breaker, which in turn affects the crushing efficiency. The unstable impact force cannot effectively crush the target material, and multiple repeated operations are required, which increases working time and energy consumption.
[0009] (2) Technical solution
[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: a heavy-duty breaker hammer power mechanism, including a cylinder, a connecting ring is fixedly connected to the bottom of the cylinder, a mounting plate is welded to one side of the cylinder, a drill rod is provided at the bottom of the connecting ring, a fixing ring is provided at the top of the cylinder, a limiting ring is provided at the bottom of the fixing ring, and a hammer body is provided at the bottom of the limiting ring.
[0011] According to an embodiment of the present invention, a docking plate is fixedly connected to the top of the cylinder, and a connecting hole is opened in the middle of the docking plate.
[0012] According to an embodiment of the present invention, a ventilation hole is provided on the side wall of the connecting ring, and a closing piece is fixedly connected to the bottom of the connecting ring.
[0013] According to an embodiment of the present invention, an adjusting ring is fixedly connected to the top of one side of the mounting plate, and a stabilizing plate is fixedly connected to the bottom of one side of the mounting plate.
[0014] According to an embodiment of the present invention, a clamping piece is fixedly connected to the top of the drill rod, a positioning piece is fixedly connected to the outer surface of the drill rod, and the outer surface of the clamping piece is clamped to the inner wall of the closing piece.
[0015] According to an embodiment of the present invention, the inner wall of the fixing ring is fixedly connected to a cylinder rod, the bottom of the cylinder rod is fixedly connected to a sleeve ring, and the bottom of the fixing ring is threadedly connected to the top of the docking plate.
[0016] According to one embodiment of the present invention, a reinforcing plate is fixedly connected to the top of the limiting ring, a limiting rod is fixedly installed on the bottom of the limiting ring, and the inner wall of the limiting ring is fixedly connected to the outer surface of the cylinder rod.
[0017] According to one embodiment of the present invention, a shock-absorbing pad is fixedly installed on the top of the hammer body, a lifting ring is fixedly connected to the top of the shock-absorbing pad, and the outer surface of the shock-absorbing pad is fixedly connected to one end of the limiting rod.
[0018] (3) Beneficial effects
[0019] The utility model provides a heavy-duty breaker hammer power mechanism, which has the following beneficial effects:
[0020] The heavy-duty breaker hammer power mechanism, through the setting of the limit ring, enables the cylinder rod to maintain a smooth trajectory and speed during operation, ensuring that the drill rod can accurately and forcefully hit the object to be broken, thereby avoiding damage to the breaker hammer itself. The smoothly running cylinder rod can reduce the energy loss caused by vibration and friction, so that more energy can be effectively used for crushing operations, further improving work efficiency, and avoiding sudden loss of control or breakage of the cylinder rod during the impact process, thereby protecting the safety of operators and surrounding equipment. This device can significantly improve work efficiency, reduce equipment wear, enhance operational safety, and ensure the uniformity and high quality of crushing operations, thereby extending equipment life and improving overall operating results. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the connecting ring structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the mounting plate structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the cylinder structure of the utility model;
[0025] Figure 5 This is a schematic diagram of the hammer structure of the utility model;
[0026] Figure 6 This is a schematic diagram of the limit ring structure of the utility model.
[0027] In the figure: 1. Cylinder body; 2. Connecting ring; 3. Mounting plate; 4. Drill rod; 5. Fixing ring; 6. Limiting ring; 7. Hammer body; 8. Docking plate; 9. Connecting hole; 10. Breathing hole; 11. Closing piece; 12. Adjusting ring; 13. Stabilizing plate; 14. Snap-on piece; 15. Positioning piece; 16. Cylinder rod; 17. Sleeve ring; 18. Reinforcement piece; 19. Limiting rod; 20. Shock-absorbing pad; 21. Pulling ring. DETAILED DESCRIPTION
[0028] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] Example 1:
[0030] See also Figures 1 to 6, the utility model provides a technical solution: a heavy-duty breaker hammer power mechanism, in order to enable the device to play a protective role on the internal device, is provided with a cylinder 1, a connecting ring 2 and a mounting plate 3;
[0031] The present invention relates to a screw threading machine 1, a screw threading machine 1 and a screw threading machine 11. The screw threading machine 1 has two ends, one end is fixed to the bottom of the screw threading machine 1 and the other end is fixed to the bottom of the screw threading machine 11. The screw threading machine 1 has two ends, one end is fixed to the bottom of the screw threading machine 11 and the other end is fixed to the bottom of the screw threading machine 11. The screw threading machine 1 has two ends, the other end is fixed to the bottom of the screw threading machine 11. The screw threading machine 1 has a fixed end, and the screw threading machine 11 has a fixed end.
[0032] Example 2:
[0033] In order to make the device convenient for mining, a drill rod 4 is provided;
[0034] A drill rod 4 is provided at the bottom of the connecting ring 2, and a clamping piece 14 is fixedly connected to the top of the drill rod 4. A positioning piece 15 is fixedly connected to the outer surface of the drill rod 4. The outer surface of the clamping piece 14 is clamped with the inner wall of the closing piece 11. Therefore, the setting of the clamping piece 14 is to make the outer surface of the clamping piece 14 clamped with the inner wall of the closing piece 11 so that the drill rod 4 will not fall out of the device. The setting of the positioning piece 15 is to prevent the clamping piece 14 from shrinking into the device when the top of the positioning piece 15 collides with the bottom of the closing piece 11.
[0035] Example 3:
[0036] In order to ensure that the device has sufficient mining power, a fixing ring 5, a limiting ring 6 and a hammer body 7 are provided;
[0037] A fixing ring 5 is provided on the top of the cylinder 1, a limiting ring 6 is provided on the bottom of the fixing ring 5, a hammer body 7 is provided on the bottom of the limiting ring 6, the inner wall of the fixing ring 5 is fixedly connected to a cylinder rod 16, the bottom of the cylinder rod 16 is fixedly connected to a sleeve ring 17, the bottom of the fixing ring 5 is threadedly connected to the top of the docking plate 8, the top of the limiting ring 6 is fixedly connected to a reinforcing plate 18, a limiting rod 19 is fixedly installed on the bottom of the limiting ring 6, the inner wall of the limiting ring 6 is fixedly connected to the outer surface of the cylinder rod 16, a shock-absorbing pad 20 is fixedly installed on the top of the hammer body 7, a lifting ring 21 is fixedly connected to the top of the shock-absorbing pad 20, and the outer surface of the shock-absorbing pad 20 is fixedly connected to one end of the limiting rod 19. Therefore, the setting of the cylinder rod 16 is to allow the pressure oil of the hydraulic system to enter the cylinder through the pipeline when the device is working, pushing the cylinder rod 16 to Reciprocating motion. During this process, the cylinder rod 16 converts hydraulic energy into mechanical energy to provide power for the crushing operation. The cylinder rod 16 is connected to an external energy source and is started or shut down by an external controller. The socket ring 17 is set to be socketed with the lifting ring 21 so that the cylinder rod 16 can lift the hammer body 7. The reinforcement plate 18 is set to fix the limit ring 6 on the outer surface of the cylinder rod 16. The outer surface of the limit ring 6 is fixedly connected to the inner wall of the cylinder body 1. The limit rod 19 is set to ensure that the hammer body 7 does not shake when the cylinder rod 16 is lifted. The shock-absorbing pad 20 is set to absorb and disperse the vibration generated when the hammer body 7 is smashed down to protect the equipment from vibration damage. The lifting ring 21 is set to cooperate with the socket ring 17 to make the hammer body 7 easy to lift.
[0038] In the present invention, the working steps of the device are as follows:
[0039] First, at startup, the extension and contraction of the cylinder rod 16 will drive the hammer body 7 to move upward and downward. When the cylinder rod 16 moves upward, the compressed nitrogen chamber stores energy. When the cylinder rod moves downward, the stored energy is released and drives the hammer body 7 to hit the drill rod 4, so that the drill rod 4 hits the object to be broken at high speed, thereby achieving a crushing effect. During the operation of the breaker hammer, high-speed impact and vibration will generate huge energy. The shock-absorbing pad 20 can absorb and disperse this energy, thereby slowing down the vibration of the breaker hammer. The limit rod 19 can ensure that the hammer body 7 remains vertical during the upward and downward processes.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A heavy-duty breaker hammer power mechanism, comprising a cylinder (1), characterized in that: The bottom of the cylinder (1) is fixedly connected with a connecting ring (2), one side of the cylinder (1) is welded with a mounting plate (3), the bottom of the connecting ring (2) is provided with a drill rod (4), the top of the cylinder (1) is provided with a fixing ring (5), the bottom of the fixing ring (5) is provided with a limiting ring (6), and the bottom of the limiting ring (6) is provided with a hammer (7).
2. A heavy-duty breaker hammer power mechanism according to claim 1, characterized in that: A docking plate (8) is fixedly connected to the top of the cylinder (1), and a connecting hole (9) is provided in the middle of the docking plate (8).
3. A heavy-duty breaker hammer power mechanism according to claim 1, characterized in that: A vent hole (10) is provided on the side wall of the connecting ring (2), and a closing piece (11) is fixedly connected to the bottom of the connecting ring (2).
4. A heavy-duty breaker hammer power mechanism according to claim 1, characterized in that: An adjusting ring (12) is fixedly connected to the top of one side of the mounting plate (3), and a stabilizing plate (13) is fixedly connected to the bottom of one side of the mounting plate (3).
5. A heavy-duty breaker hammer power mechanism according to claim 3, characterized in that: The top of the drill rod (4) is fixedly connected with a clamping piece (14), the outer surface of the drill rod (4) is fixedly connected with a positioning piece (15), and the outer surface of the clamping piece (14) is clamped with the inner wall of the closing piece (11).
6. A heavy-duty breaker hammer power mechanism according to claim 2, characterized in that: The inner wall of the fixing ring (5) is fixedly connected to a cylinder rod (16), the bottom of the cylinder rod (16) is fixedly connected to a sleeve ring (17), and the bottom of the fixing ring (5) is threadedly connected to the top of the docking plate (8).
7. A heavy-duty breaker hammer power mechanism according to claim 6, characterized in that: The top of the limiting ring (6) is fixedly connected with a reinforcing plate (18), the bottom of the limiting ring (6) is fixedly installed with a limiting rod (19), and the inner wall of the limiting ring (6) is fixedly connected to the outer surface of the cylinder rod (16).
8. A heavy-duty breaker hammer power mechanism according to claim 7, characterized in that: A shock-absorbing pad (20) is fixedly installed on the top of the hammer body (7), a lifting ring (21) is fixedly connected to the top of the shock-absorbing pad (20), and the outer surface of the shock-absorbing pad (20) is fixedly connected to one end of the limiting rod (19).
Citation Information
Patent Citations
Power mechanism of heavy breaking hammer
CN219527783U