Adjustable synchronizing wheel

By designing an adjustable synchronous wheel and the structure of the adjusting retaining ring and the fixed retaining ring, the problem of adjusting the bandwidth of the synchronous wheel is solved, and the adaptation of different bandwidths and cost reduction are achieved.

CN223318382UActive Publication Date: 2025-09-09SHENZHEN XINWEI IND TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422581398.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-09
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing synchronous pulley structure is fixed and the bandwidth is difficult to adjust. As a result, when replacing a synchronous belt with a different bandwidth, the synchronous pulley needs to be replaced, which increases the cost.

Method used

An adjustable synchronous wheel is designed. By arranging an adjusting retaining ring and a fixed retaining ring on the synchronous wheel, the adjusting retaining ring can adjust the installation position according to the width of the synchronous belt, and cooperate with the tooth grooves of the contact ring and the fixed sleeve to achieve tight engagement with the wheel teeth, ensuring adaptation to different bandwidths.

Benefits of technology

The accurate installation and good meshing of the synchronous belt are realized, the applicable scope of the synchronous wheel is expanded, and the cost of replacing the synchronous wheel is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of synchronizing wheels, and particularly discloses an adjustable synchronizing wheel which comprises a wheel body, a shaft hole is formed in the wheel body, one end of the wheel body is fixedly connected with a fixed check ring, the other end of the wheel body is fixedly connected with an end cover, and an adjusting check ring is arranged at the position, between the end cover and the fixed check ring, of the outer end of the wheel body in a sleeved mode. The adjusting check ring comprises two contact rings, the sides, close to the end cover, of the contact rings are fixedly connected with fixing sleeves, tooth grooves are formed in the inner sides of the contact rings and the inner sides of the fixing sleeves, and the tooth grooves can be tightly meshed with the wheel teeth on the surface of the wheel body. The two ends of the fixing sleeve are fixedly connected with connectors, and the upper connector and the lower connector are fixedly connected through fastening bolts. According to the synchronous belt adjusting device, the adjusting check ring is arranged, the installation position of the adjusting check ring can be adjusted according to the actual width of the synchronous belt, and therefore the synchronous belt adjusting device is suitable for synchronous belts with different belt widths and wide in application range.
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Description

Technical Field

[0001] The utility model relates to the technical field of synchronous wheels, in particular to an adjustable synchronous wheel. Background Art

[0002] A synchronous pulley, also known as a synchronous pulley, is a mechanical part used in conjunction with a synchronous belt to achieve precise transmission. It has an equidistantly distributed tooth structure on its circumferential surface. These teeth can precisely mesh with the teeth of the synchronous belt and are widely used in automatic production lines, mechanical equipment and other fields.

[0003] Currently, most synchronous pulleys are fixed, making the bandwidth difficult to adjust and limiting their adaptability. This means that when replacing a synchronous belt with a different bandwidth, the corresponding synchronous pulley must be replaced, increasing costs. Therefore, those skilled in the art have provided an adjustable synchronous pulley to address the issues raised in the background art. Utility Model Content

[0004] The purpose of this utility model is to provide an adjustable synchronous wheel to solve the above technical problems.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] An adjustable synchronous wheel comprises a wheel body, an axial hole is formed in the wheel body, a fixed retaining ring is fixedly connected to one end of the wheel body, an end cover is fixedly connected to the other end of the wheel body, and an adjustable retaining ring is sleeved on the outer end of the wheel body between the end cover and the fixed retaining ring;

[0007] The adjusting retaining ring includes two contact rings, and a fixing sleeve is fixedly connected to the side of the contact ring close to the end cover. The inner sides of the contact ring and the fixing sleeve are both provided with tooth grooves, and the tooth grooves can be tightly engaged with the gear teeth on the surface of the wheel body;

[0008] Both ends of the fixing sleeve are fixedly connected with connecting heads, and the upper and lower connecting heads are fixedly connected by fastening bolts.

[0009] Furthermore, the end cover includes a cover plate, the center of which is provided with an axial hole identical to that of the wheel body, a clamping ring is fixedly connected to the inner side of the cover plate, and a matching groove is provided at one end of the wheel body close to the end cover, and the clamping ring is plugged into the matching groove;

[0010] Furthermore, the cover plate is fixedly connected to the wheel body by a plurality of mounting screws, and the mounting screws pass through the clamping ring and the matching groove;

[0011] Furthermore, a plurality of sleeves are provided at intervals on the outer end of the cover plate, and a plurality of guide rods are fixedly connected to the side of the contact ring facing the end cover, and the guide rods correspond to the sleeves one by one and are slidably inserted into the interior of the sleeves;

[0012] Furthermore, a top screw type sleeve is fixed to one end of the wheel body close to the fixed retaining ring, and the top screw type sleeve includes a sleeve body 1, an axial hole 1 is opened inside the sleeve body 1, and a top screw hole is opened at the upper end of the sleeve body 1;

[0013] Furthermore, a clamping sleeve is fixed to one end of the wheel body close to the fixed retaining ring, and the clamping sleeve includes a second sleeve body, an axial hole second is opened inside the second sleeve body, and a through groove penetrating the second axial hole is opened on one side of the second sleeve body and connected with a clamping bolt;

[0014] Beneficial effects of the utility model:

[0015] The utility model proposes an adjustable synchronous wheel, which is provided with an adjusting retaining ring. The installation position of the adjusting retaining ring can be adjusted according to the actual width of the synchronous belt, so as to adapt to synchronous belts with different bandwidths. It has a wide range of applications and can also ensure that the synchronous belt can be accurately installed on the synchronous wheel, ensuring good meshing between the belt teeth and the wheel teeth. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 This is the overall structural diagram of an adjustable synchronous wheel proposed by the utility model;

[0018] Figure 2 This is an overall structural diagram of an adjustable synchronous wheel proposed by the utility model from another perspective;

[0019] Figure 3 This is an exploded view of an adjustable synchronous wheel proposed by the utility model;

[0020] Figure 4 This is an exploded view of an adjustable synchronous wheel proposed by the present invention from another perspective;

[0021] Figure 5 This is a structural diagram of another embodiment of an adjustable synchronous wheel proposed by the present invention.

[0022] Reference numerals:

[0023] 1. Wheel body; 2. End cover; 21. Cover plate; 22. Retaining ring; 23. Mounting screw; 24. Sleeve; 3. Adjusting retaining ring; 31. Contact ring; 32. Fixing sleeve; 33. Connecting head; 34. Fastening bolt; 35. Guide rod; 4. Top-threaded bushing; 41. Bushing body 1; 42. Shaft hole 1; 43. Top-threaded hole; 5. Fixing retaining ring; 6. Matching groove; 7. Clamping bushing; 701. Bushing body 2; 702. Shaft hole 2; 703. Clamping bolt. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1

[0026] Please see the attached Figures 1 to 4 As shown, an adjustable synchronous wheel in the embodiment of the present invention includes a wheel body 1, an axial hole is opened inside the wheel body 1, one end of the wheel body 1 is fixedly connected to a fixed retaining ring 5, and the other end of the wheel body 1 is fixedly connected to an end cover 2, and the outer end of the wheel body 1 is located between the end cover 2 and the fixed retaining ring 5 and is sleeved with an adjusting retaining ring 3. When in use, the synchronous belt is installed between the adjusting retaining ring 3 and the fixed retaining ring 5, and the adjusting retaining ring 3 can adjust the installation position. During the installation process, the installation position of the adjusting retaining ring 3 can be adjusted according to the actual width of the synchronous belt, so as to adapt to synchronous belts with different bandwidths. It has a wide range of applications and can also ensure that the synchronous belt can be accurately installed on the synchronous wheel, ensuring good meshing between the belt teeth and the wheel teeth.

[0027] Specifically, the adjusting retaining ring 3 includes two contact rings 31, and a fixing sleeve 32 is fixedly connected to the side of the contact ring 31 close to the end cover 2. The inner sides of the contact ring 31 and the fixing sleeve 32 are provided with teeth and grooves, and the teeth and grooves can be tightly engaged with the gear teeth on the surface of the wheel body 1. When in use, the contact ring 31 will contact the synchronous belt, and the fixing sleeve 32 mainly serves to increase the contact area with the wheel body 1 and improve the installation stability; the two groups of contact rings 31 and the fixing sleeve 32 are matched with the wheel body 1 through the teeth and grooves on their inner sides, and the fit is tight, the gap is small, and it is not easy to slip.

[0028] Among them, both ends of the fixing sleeve 32 are fixedly connected with connecting heads 33, and the upper and lower connecting heads 33 are fixedly connected by fastening bolts 34. The connecting heads 33, the fixing sleeve 32 and the contact ring 31 are integrally formed with high strength; during installation, the upper and lower groups of contact rings 31 and the fixing sleeve 32 are connected by fastening bolts 34 and clamped on the surface of the wheel body 1, and the installation stability is strong. When the position of the retaining ring 3 needs to be adjusted, the fastening bolts 34 can be loosened to release the upper and lower groups of contact rings 31 and the fixing sleeve 32 from the clamping state, and then they can be adjusted to the required position.

[0029] Example 2

[0030] See also Figures 3 and 4As shown, based on the first embodiment, the end cover 2 includes a cover plate 21, the center of which is provided with an axial hole identical to that of the wheel body 1, a clamping ring 22 is fixedly connected to the inner side of the cover plate 21, and a matching groove 6 is provided at one end of the wheel body 1 close to the end cover 2, and the clamping ring 22 is plugged into the matching groove 6;

[0031] The cover plate 21 is fixedly connected to the wheel body 1 via a plurality of mounting screws 23 , and the mounting screws 23 pass through the clamping ring 22 and the matching groove 6 .

[0032] The cover plate 2 can limit the installation position of the adjusting retaining ring 3, preventing the adjusting retaining ring 3 from being installed beyond the edge of the wheel body 1 during installation. It can also prevent the fastening bolts 34 from being fully tightened during installation, causing the adjusting retaining ring 3 to be loose, and the adjusting retaining ring 3 or even the synchronous belt to fall off the wheel body 1.

[0033] The end cover 2 is detachable. The end cover 2 can be removed by unscrewing the multiple mounting screws 23 of the end cover 2, which is convenient for subsequent maintenance. The provided clamping ring 22 and the matching groove 6 can improve the connection strength.

[0034] In addition, a plurality of sleeves 24 are arranged at intervals on the outer end of the cover plate 21, and a plurality of guide rods 35 are fixedly connected to the side of the contact ring 31 facing the end cover 2. The guide rods 35 correspond to the sleeves 24 one by one and are slidably inserted into the interior of the sleeves 24. The arrangement of the guide rods 25 and the sleeves 24 facilitates positioning when installing the contact ring 31, and can also play a limiting role when adjusting the position of the adjusting retaining ring 3, further ensuring that the adjusting retaining ring 3 will not deflect during adjustment. At the same time, due to the constraints of the guide rods 35 and the sleeves 24, after loosening the fastening bolts 34, the contact ring 31 and the fixing sleeve 32 located on the lower side are not easy to fall off, thereby facilitating adjustment.

[0035] It should be noted that the guide rod 35 can be fully extended into the sleeve 24 , and after the guide rod 35 is fully inserted into the sleeve 24 , the fixing sleeve 32 can contact the cover plate 21 , thereby reaching the maximum adjustment position.

[0036] Example 3

[0037] See also Figure 3 and Figure 5 As shown, based on the embodiment 1, a top screw type sleeve 4 is fixed to one end of the wheel body 1 close to the fixed retaining ring 5, and the top screw type sleeve 4 includes a sleeve body 1 41, an axial hole 1 42 is opened inside the sleeve body 1 41, and a top screw hole 43 is opened at the upper end of the sleeve body 1 41;

[0038] When the adjustable synchronous wheel is installed on the shaft, the synchronous wheel and the shaft are fixed by installing a top screw through the top screw hole 43 opened at the upper end of the sleeve body 41. The top screw hole 43 is not opened on the wheel body 1 and will not interfere with the adjustment of the regulating ring 3. Among them, the shaft hole 42 and the shaft hole of the wheel body 1 can adopt flat key shaft holes.

[0039] In order to obtain a greater torque and meet the needs of use in more occasions, this embodiment also provides another implementation method. Specifically, a clamping sleeve 7 is fixed to one end of the wheel body 1 close to the fixed retaining ring 5. The clamping sleeve 7 includes a second sleeve body 701. The interior of the second sleeve body 701 is provided with a second shaft hole 702. One side of the second sleeve body 701 is provided with a through groove passing through the second shaft hole 702 and is connected with a clamping bolt 703. When the clamping sleeve 7 is in use, the second sleeve body 701 is tightly clamped on the outer end of the shaft by tightening the clamping bolt 703. This method does not require additional keyway or flat processing on the shaft, will not reduce the strength of the shaft, and has a large clamping torque that can meet most usage occasions.

[0040] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. An adjustable synchronous wheel, comprising a wheel body (1), characterized in that: An axial hole is provided inside the wheel body (1); one end of the wheel body (1) is fixedly connected to a fixed retaining ring (5); the other end of the wheel body (1) is fixedly connected to an end cover (2); and an adjusting retaining ring (3) is sleeved on the outer end of the wheel body (1) between the end cover (2) and the fixed retaining ring (5); The adjusting retaining ring (3) comprises two contact rings (31), a fixing sleeve (32) being fixedly connected to a side of the contact ring (31) close to the end cover (2), and tooth grooves are provided on the inner sides of the contact ring (31) and the fixing sleeve (32), and the tooth grooves can be tightly meshed with the gear teeth on the surface of the wheel body (1); Both ends of the fixing sleeve (32) are fixedly connected with connecting heads (33), and the upper and lower connecting heads (33) are fixedly connected by fastening bolts (34).

2. The adjustable synchronous wheel according to claim 1, characterized in that: The end cover (2) comprises a cover plate (21), the center of which is provided with an axial hole identical to that of the wheel body (1), a clamping ring (22) being fixedly connected to the inner side of the cover plate (21), a matching groove (6) being provided at one end of the wheel body (1) close to the end cover (2), and the clamping ring (22) being plugged into and fitted with the matching groove (6).

3. The adjustable synchronous wheel according to claim 2, characterized in that: The cover plate (21) is fixedly connected to the wheel body (1) via a plurality of mounting screws (23), and the mounting screws (23) penetrate the clamping ring (22) and the matching groove (6).

4. The adjustable synchronous wheel according to claim 2, characterized in that: A plurality of sleeves (24) are arranged at intervals on the outer end of the cover plate (21); a plurality of guide rods (35) are fixedly connected to the side of the contact ring (31) facing the end cover (2); the guide rods (35) correspond to the sleeves (24) one by one and are slidably inserted into the interior of the sleeves (24).

5. The adjustable synchronous wheel according to claim 1, characterized in that: A top-threaded shaft sleeve (4) is fixed to one end of the wheel body (1) close to the fixed retaining ring (5), and the top-threaded shaft sleeve (4) comprises a sleeve body (41), an axial hole (42) is provided inside the sleeve body (41), and a top-threaded hole (43) is provided at the upper end of the sleeve body (41).

6. The adjustable synchronous wheel according to claim 5, characterized in that: A clamping sleeve (7) is fixed to one end of the wheel body (1) close to the fixed retaining ring (5), and the clamping sleeve (7) includes a second sleeve body (701), an axial hole (702) is provided inside the second sleeve body (701), and a through groove penetrating the second axial hole (702) is provided on one side of the second sleeve body (701) and connected with a clamping bolt (703).