High-efficiency intelligent regulation and control valve device

By simplifying the mechanical structure and designing a detachable battery, the problem of easy failure of the intelligent control valve device is solved, efficient and convenient power supply replacement and real-time control are achieved, and the stability and safety of the production process are improved.

CN223318472UActive Publication Date: 2025-09-09SHANDONG NHU FINE CHEM SCI & TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423003142.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-09-09
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing intelligent control valve devices have many moving parts and are prone to failure, which increases the maintenance cost and downtime of the equipment.

Method used

It adopts a simple and reliable rotating rod and detachable battery design, and realizes rapid replacement of power supply through the cooperation of dovetail groove and dovetail block. It is combined with flow rate and temperature sensors for real-time monitoring and control.

Benefits of technology

It improves the convenience of use and working continuity of the device, reduces maintenance costs, and ensures the stability and safety of the production process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223318472U_ABST
    Figure CN223318472U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of regulation and control valves, and discloses a high-efficiency intelligent regulation and control valve device which comprises connecting pipes, a rotating disc is fixedly connected between every two adjacent connecting pipes, a shell is rotatably connected to the outer wall of each rotating disc, and a rotating rod is fixedly connected to the top of the outer wall of each rotating disc. A telescopic rod is rotatably connected to the other end of the rotating rod, a fixed rod is rotatably connected to the other end of the telescopic rod, the other end of the fixed rod is fixedly connected with the outer wall of the shell, a hexagonal groove is formed in the outer wall of the rotating disc, and a sliding column is slidably connected to the inner wall of the hexagonal groove; and one end of the sliding column is fixedly connected with a blade. The telescopic rod drives the rotating disc to rotate, the hexagonal grooves and the sliding grooves are matched to enable the blades to slide towards one side, the multiple blades move around the circumference, the middle portions of the blades are open, flow control is achieved, the mechanical structure is simple and reliable, and good performance can be kept.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of regulating valves, in particular to a high-efficiency intelligent regulating valve device. Background Art

[0002] The quality of pharmaceutical and chemical products is related to people's life, health and safety, and extremely high precision control of various parameters in the production process is required. During the drug synthesis process, slight changes in the ratio of different raw materials, reaction temperature and pressure conditions will affect the quality and efficacy of the drugs. Therefore, precise control of valve devices is required to ensure stable control of material flow and pressure parameters. The control valve device can accurately control the flow of materials and ensure that various raw materials are added in the correct proportion during the reaction process, thereby ensuring the stability of the chemical reaction and the consistency of product quality. By adjusting the valve opening, the pressure of the fluid in the pipeline can be effectively controlled to create suitable pressure conditions for the chemical reaction, while ensuring the safe operation of the entire production system and preventing safety accidents caused by excessive or insufficient pressure.

[0003] With the continuous advancement of sensor technology, various high-precision and high-reliability sensors have emerged, providing accurate real-time data collection methods for control valve devices. These sensors make control valve devices intelligent and can achieve remote and precise control of valve opening. However, today's intelligent control valve devices contain multiple components such as motors, reduction mechanisms, and control circuits. This requires professional technical knowledge and tools for maintenance. In addition, there are many moving parts, which are prone to motor thermal protection, reduction gear damage, and module thyristor burnout failures, increasing equipment maintenance costs and downtime. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a high-efficiency intelligent control valve device, aiming to improve the problem that the intelligent control valve device in the existing technology has many moving parts, is prone to failure, and increases the maintenance cost and downtime of the equipment.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency intelligent control valve device, comprising a connecting pipe, a rotating disk fixedly connected between two adjacent connecting pipes, the outer wall of the rotating disk is rotatably connected to the shell, the top of the outer wall of the rotating disk is fixedly connected to the rotating rod, the other end of the rotating rod is rotatably connected to the telescopic rod, the other end of the telescopic rod is rotatably connected to the fixing rod, the other end of the fixing rod is fixedly connected to the outer wall of the shell. The outer wall of the rotating disk is provided with a hexagonal groove, the inner wall of the hexagonal groove is slidably connected with a sliding column, one end of the sliding column is fixedly connected to a blade, the right side of the blade is fixedly connected to a sliding block, the right side of the inner wall of the shell is fixedly connected to the fixed disk, the outer wall of the fixed disk is provided with a plurality of sliding grooves, the inner wall of the sliding groove is slidably connected to the outer wall of the sliding block, and the outer wall of the shell is provided with a detachable battery, and the detachable battery is used for quick replacement of power supply.

[0006] As a further description of the above technical solution:

[0007] The removable battery includes a mounting base, the outer wall of the mounting base is fixedly connected to the middle part of the outer wall of the shell, a dovetail groove is provided in the middle part of the outer wall of the mounting base, a plurality of contacts are fixedly connected to the bottom of the outer wall of the mounting base, a dovetail block is slidably connected to the outer wall of the mounting base, the other end of the dovetail block is fixedly connected to the battery, and an electrode is provided at the bottom of the battery.

[0008] As a further description of the above technical solution:

[0009] A protective cover is fixedly connected to the top of the outer wall of the shell, and a connecting module is arranged on the rear side of the outer wall of the shell.

[0010] As a further description of the above technical solution:

[0011] Both ends of the connecting pipe are fixedly connected with a plurality of flanges, and the outer wall of the flange is provided with a plurality of mounting holes.

[0012] As a further description of the above technical solution:

[0013] An indicator light is provided at the upper middle portion of the front outer wall of the shell, and a nameplate is fixedly connected to the middle portion of the rear outer wall of the shell.

[0014] As a further description of the above technical solution:

[0015] A clearance groove is provided on the top outer wall of the shell, and the inner wall of the clearance groove is slidably connected to the outer wall of the rotating rod.

[0016] As a further description of the above technical solution:

[0017] A flow rate sensor is fixedly connected to the middle portion of the inner wall of the connecting pipe, and a temperature sensor is fixedly connected to the inner wall of the connecting pipe.

[0018] As a further description of the above technical solution:

[0019] The two contacts are symmetrically arranged, and the outer walls of the contacts are engaged with the inner wall of the electrode.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, when the telescopic rod is extended, the rotating rod is pushed to move, the rotating rod is fixedly connected to the rotating disk, the rotating disk is rotatably connected to the shell, the rotating disk rotates, the sliding column moves in the hexagonal groove, and the sliding block on the other side of the blade slides in the slide groove, cooperating to make the blade slide to one side, multiple blades move around the circle, the middle part is open, the greater the angle of rotation of the shell, the larger the opening, the control of the flow rate is achieved, the telescopic rod serves as the power source, the mechanical structure is simple and reliable, and can maintain good performance.

[0022] 2. In the present invention, the battery serves as the power source of the device and is a prerequisite for the normal operation of the device. The dovetail groove and the dovetail block cooperate to provide positioning and guidance for the installation of the battery. The contacts are curved. The dovetail block is aligned with the dovetail groove and slid downward until the contacts are inserted into the electrodes, thereby realizing rapid disassembly and replacement of the power source, making it convenient to replace the power source in time when the battery power is low, thereby improving the convenience of use and working continuity of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a front perspective view of the high-efficiency intelligent control valve device proposed by the utility model;

[0024] Figure 2 This is a partial structural breakdown diagram of the rotating disk of the high-efficiency intelligent control valve device proposed in the utility model;

[0025] Figure 3 This is a partial structural diagram of the blades of the high-efficiency intelligent control valve device proposed in this utility model;

[0026] Figure 4 This is a partial structural diagram of the mounting base of the high-efficiency intelligent control valve device proposed in the utility model;

[0027] Figure 5 This is a partial structural diagram of the battery of the high-efficiency intelligent control valve device proposed in this utility model;

[0028] Figure 6 This is a partial structural diagram of the flow rate sensor of the high-efficiency intelligent control valve device proposed by the utility model.

[0029] Legend:

[0030] 1. Connecting tube; 2. Removable battery; 201. Mounting base; 202. Dovetail groove; 203. Contact; 204. Dovetail block; 205. Battery; 206. Electrode; 3. Rotating disk; 4. Hexagonal groove; 5. Housing; 6. Rotating rod; 7. Telescopic rod; 8. Fixed rod; 9. Blade; 10. Fixed disk; 11. Slide groove; 12. Sliding column; 13. Sliding block; 14. Protective cover; 15. Indicator light; 16. Flange; 17. Mounting hole; 18. Connection module; 19. Flow rate sensor; 20. Temperature sensor; 21. Nameplate; 22. Gap groove. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Please see the attached Figure 1 - Attachment Figure 3 The utility model provides an embodiment of a high-efficiency intelligent control valve device, including a connecting pipe 1, a rotating disk 3 is fixedly connected between the adjacent two connecting pipes 1, and the outer wall of the rotating disk 3 is rotatably connected to the shell 5. The two connecting pipes 1 are connected to each other and the adjacent parts are fixedly connected to the rotating disk 3. The rotating disk 3 is in the core transmission position of the entire device, and the outer wall is rotatably connected to the shell 5, so that the rotating disk 3 can rotate flexibly inside the shell 5, providing a basis for subsequent valve adjustment actions. The top of the outer wall of the rotating disk 3 is fixedly connected to a rotating rod 6, and the other end of the rotating rod 6 is rotatably connected to a telescopic rod 7, and the other end of the telescopic rod 7 is rotatably connected to a fixed rod 8. The other end of the fixed rod 8 is fixedly connected to the outer wall of the shell 5, forming a stable triangular transmission structure. When the telescopic rod 7 is in operation, it can drive the relevant components to move in coordination, thereby realizing precise control of the valve opening. A hexagonal groove 4 is provided on the outer wall of the rotating disk 3, and a sliding column 12 is slidably connected to the inner wall of the hexagonal groove 4. One end of the sliding column 12 is fixedly connected to a blade 9, and a sliding block 13 is fixedly connected to the right side of the blade 9. The right side of the inner wall of the outer shell 5 is fixedly connected to a fixed disk 10, and a plurality of sliding grooves 11 are provided on the outer wall of the fixed disk 10. The inner wall of the sliding groove 11 is slidably connected to the outer wall of the sliding block 13, and the inner wall of the sliding groove 11 is slidably connected to the outer wall of the sliding block 13, so that the blade 9 can slide stably along the sliding groove 11 of the fixed disk 10 under the drive of the rotating disk 3. A removable battery 2 is provided on the outer wall of the outer shell 5. The removable battery 2 is used for quick replacement of power supply.

[0033] Please see the attached Figure 4 - Attachment Figure 6 The removable battery 2 includes a mounting base 201, the outer wall of the mounting base 201 is fixedly connected to the middle of the outer wall of the shell 5, a dovetail groove 202 is provided in the middle of the outer wall of the mounting base 201, a plurality of contacts 203 are fixedly connected to the bottom of the outer wall of the mounting base 201, and a dovetail block 204 is slidably connected to the outer wall of the mounting base 201. The dovetail groove 202 and the dovetail block 204 cooperate to provide positioning and guiding functions for the installation of the battery 205. The other end of the dovetail block 204 is fixedly connected to the battery 205, and the bottom of the battery 205 is provided with an electrode 206, which realizes the rapid installation and removal of the battery 205, facilitates the timely replacement of the power supply when the battery power is low, and improves the convenience of use and working continuity of the device.

[0034] Please see the attached Figure 1 - Attachment Figure 3 A protective cover 14 is fixedly connected to the top of the outer wall of the shell 5, which can effectively protect the components on the top of the device from interference and damage from external environmental factors, thereby extending the service life of the device. A connection module 18 is provided on the rear side of the outer wall of the shell 5, which provides an interface for connecting the device with an external control system, thereby facilitating the realization of data transmission and remote control functions. A plurality of flanges 16 are fixedly connected to both ends of the connecting pipe 1, and a plurality of mounting holes 17 are provided on the outer wall of the flange 16, which can be used to conveniently connect the connecting pipe 1 to the pipeline. An indicator light 15 is provided in the middle and upper part of the front outer wall of the shell 5, which displays the working status of the device through different light states. A nameplate 21 is fixedly connected to the middle of the rear outer wall of the shell 5.

[0035] Please see the attached Figure 4 - Attachment Figure 6 A recess 22 is provided on the top outer wall of the outer shell 5, and the inner wall of the recess 22 is slidably connected to the outer wall of the rotating rod 6, providing sufficient space for the movement of the rotating rod 6 to ensure that the entire transmission mechanism can operate smoothly. A flow rate sensor 19 is fixedly connected to the middle part of the inner wall of the connecting tube 1, which can monitor the flow rate of the fluid in the connecting tube 1 in real time. A temperature sensor 20 is fixedly connected to the inner wall of the connecting tube 1. The two contacts 203 are symmetrically arranged, and the outer wall of the contact 203 is engaged with the inner wall of the electrode 206.

[0036] Working principle: When the telescopic rod 7 is extended, it pushes the rotating rod 6 to move. The rotating rod 6 is fixedly connected to the rotating disk 3, and the rotating disk 3 is rotatably connected to the shell 5. The rotating disk 3 rotates, and the sliding column 12 moves in the hexagonal groove 4. The sliding block 13 on the other side of the blade 9 slides in the slide groove 11, and cooperates to make the blade 9 slide to one side. Multiple blades 9 move around the circle with an opening in the middle. The greater the angle of rotation of the shell 5, the larger the opening, realizing the control of the flow rate. The telescopic rod 7 serves as the power source. The mechanical structure is simple and reliable, and can maintain good performance.

[0037] The battery 205 serves as the power source of the device and is a prerequisite for its normal operation. The dovetail groove 202 and the dovetail block 204 cooperate to provide positioning and guidance for the installation of the battery 205. The contact 203 is curved. The dovetail block 204 is aligned with the dovetail groove 202 and slides downward to the contact 203 and inserted into the electrode 206, thereby realizing rapid disassembly and replacement of the power supply, making it convenient to replace the power supply in time when the battery power is low, thereby improving the convenience of use and working continuity of the device.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-efficiency intelligent control valve device, comprising a connecting pipe (1), characterized in that: A rotating disk (3) is fixedly connected between two adjacent connecting tubes (1), the outer wall of the rotating disk (3) is rotatably connected to the outer shell (5), the top of the outer wall of the rotating disk (3) is fixedly connected to a rotating rod (6), the other end of the rotating rod (6) is rotatably connected to a telescopic rod (7), the other end of the telescopic rod (7) is rotatably connected to a fixed rod (8), the other end of the fixed rod (8) is fixedly connected to the outer wall of the outer shell (5), the outer wall of the rotating disk (3) is provided with a hexagonal groove (4), the hexagonal groove (4) The inner wall of the housing (5) is slidably connected to a sliding column (12), one end of the sliding column (12) is fixedly connected to a blade (9), the right side of the blade (9) is fixedly connected to a sliding block (13), the right side of the inner wall of the housing (5) is fixedly connected to a fixed disk (10), the outer wall of the fixed disk (10) is provided with a plurality of sliding grooves (11), the inner wall of the sliding grooves (11) is slidably connected to the outer wall of the sliding block (13), and the outer wall of the housing (5) is provided with a detachable battery (2), and the detachable battery (2) is used for quickly replacing the power supply.

2. The high-performance intelligent control valve device according to claim 1 is characterized in that: The detachable battery (2) comprises a mounting seat (201), an outer wall of the mounting seat (201) is fixedly connected to the middle of the outer wall of the housing (5), a dovetail groove (202) is provided in the middle of the outer wall of the mounting seat (201), a plurality of contacts (203) are fixedly connected to the bottom of the outer wall of the mounting seat (201), a dovetail block (204) is slidably connected to the outer wall of the mounting seat (201), the other end of the dovetail block (204) is fixedly connected to a storage battery (205), and an electrode (206) is provided at the bottom of the storage battery (205).

3. The high-performance intelligent control valve device according to claim 1 is characterized in that: A protective cover (14) is fixedly connected to the top of the outer wall of the shell (5), and a connection module (18) is provided on the rear side of the outer wall of the shell (5).

4. The high-performance intelligent control valve device according to claim 1 is characterized in that: Both ends of the connecting pipe (1) are fixedly connected to a plurality of flanges (16), and the outer wall of the flange (16) is provided with a plurality of mounting holes (17).

5. The high-performance intelligent control valve device according to claim 1 is characterized in that: An indicator light (15) is provided at the upper middle portion of the front outer wall of the housing (5), and a nameplate (21) is fixedly connected to the middle portion of the rear outer wall of the housing (5).

6. The high-performance intelligent control valve device according to claim 1 is characterized in that: A clearance groove (22) is provided on the top outer wall of the housing (5), and the inner wall of the clearance groove (22) is slidably connected to the outer wall of the rotating rod (6).

7. The high-performance intelligent control valve device according to claim 1 is characterized in that: A flow rate sensor (19) is fixedly connected to the middle portion of the inner wall of the connecting pipe (1), and a temperature sensor (20) is fixedly connected to the inner wall of the connecting pipe (1).

8. The high-performance intelligent control valve device according to claim 2 is characterized in that: The two contacts (203) are symmetrically arranged, and the outer walls of the contacts (203) are engaged with the inner wall of the electrode (206).