Auxiliary positioning device of gauge standard component
The combined structure of the extrusion plate, fixed block, electric push rod and laser beam emitter solves the problem of complicated operation of the auxiliary positioning device of the inspection fixture standard parts, and achieves intuitive and efficient inspection results.
Patent Information
- Application Number
- CN202422716595.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The auxiliary positioning device of the existing inspection fixture standard parts is cumbersome to operate, which reduces the inspection effect.
The system adopts a combined structure of an extrusion plate, a fixed block, an electric push rod, a laser beam emitter and a CCD camera assembly. The electric push rod is used to adjust the position of the workpiece to be tested and the standard part. The laser rangefinder is used for calibration. The laser beam emitter determines the position consistency. The CCD camera records the overlapping images and directly displays the inconsistency.
It simplifies the operation process, improves the intuitiveness and accuracy of detection, ensures the position consistency between the test piece and the standard part, and improves detection efficiency.
Smart Images

Figure CN223319761U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inspection tools, in particular to an auxiliary positioning device for inspection tool standard parts. Background Art
[0002] Gauge standard parts are widely used in a variety of fields, including automotive manufacturing, mold making, and machining. In particular, during the automotive manufacturing process, various gauge standard parts are used to inspect parameters such as the size, shape, position, and quality of automotive parts to ensure they meet design requirements. Furthermore, during vehicle maintenance, gauge standard parts are also used to check the wear, assembly quality, and operating status of automotive parts.
[0003] In addition, the application document with publication number CN217900813U mentions an auxiliary positioning device for an exclusive product online inspection fixture. The device has a positioning component, and the standard part is installed on the second pad. A number of adjustable shafts running through the mesh plate are used to measure the shape of the standard part, and the part to be tested is installed on the first pad. The part to be tested contacts the contact sensors on the several shafts, and the part to be tested can be inspected. For products with exclusive shapes, the detection effect is good, the adjustment is convenient, and the application range is wide. However, there are still certain defects that need to be optimized. The specific defects are as follows: the operation of the device is relatively cumbersome, which reduces the detection effect.
[0004] Therefore, it is particularly important to design an auxiliary positioning device for the standard parts of the inspection fixture to change the above technical defects and improve the overall practicality. Utility Model Content
[0005] The purpose of the present utility model is to provide an auxiliary positioning device for a gauge standard part, so as to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] An auxiliary positioning device for a gauge standard part comprises a workbench, a fixed frame symmetrically provided on the top of the workbench, a slot provided inside the fixed frame, a CCD camera assembly provided inside the slot, a first vertical frame provided on the top of the workbench, a second vertical frame provided on one side of the first vertical frame, a plurality of first electric push rods provided inside the first vertical frame, an extrusion plate provided at the output ends of the plurality of first electric push rods, a first fixed block symmetrically provided on the extrusion plate, a plurality of second electric push rods provided inside the second vertical frame, a second fixed block symmetrically provided at the output ends of the plurality of second electric push rods, a laser beam emitter provided inside the second fixed block, a first laser rangefinder provided on the top of the first and second fixed blocks, and a second laser rangefinder provided on the inner side walls of the first and second vertical frames.
[0008] As a preferred solution of the present invention, four groups of the first electric push rods and four groups of the second electric push rods are respectively provided, and the four groups of the first electric push rods and the second electric push rods are arranged at equal intervals.
[0009] As a preferred solution of the present invention, a pressure sensor is provided on one side of the extrusion plate, and an anti-slip coating made of polyurethane material is provided on the extrusion plate.
[0010] As a preferred solution of the present invention, a through hole is provided inside the first fixing block, and the laser beam emitter is adapted to the through hole.
[0011] As a preferred solution of the present invention, the fixed frame, the first vertical frame and the second vertical frame are fixedly connected to the workbench respectively.
[0012] As a preferred solution of the present invention, the bottom end of the workbench is provided with a plurality of supporting legs for support.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. In the utility model, an auxiliary positioning device for a gauge standard part is provided, and the structure of an extrusion plate, a fixed block, an electric push rod, a laser beam emitter, and a displacement sensor is utilized. By placing the workpiece to be tested and the standard part at a predetermined position, the electric push rod is activated to cooperate with the extrusion plate to adjust and fix the positions of the workpiece to be tested and the standard part. During this period, a laser rangefinder is used to calibrate the position to keep the distance between the workpiece to be tested and the standard part and the side walls of their respective vertical frames consistent. Then, the laser beam emitter is activated. If the sizes of the workpiece to be tested and the standard part are correct, the light beam can penetrate the fixed frame, and the CCD takes a photo to record the overlapping images. If there is an error, the light beam is blocked, which is intuitively visible to the operator, and the CCD shows that the two do not overlap and need to be processed, thereby solving the problem that the operation of the device is cumbersome and reduces the detection effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the entire utility model;
[0016] Figure 2 This is a schematic diagram of the first vertical frame assembly of the present invention;
[0017] Figure 3 This is a schematic diagram of the second vertical frame assembly of the present invention.
[0018] In the figure: 1. Workbench; 101. Fixed frame; 102. Slot; 103. CCD camera assembly; 2. First vertical frame; 201. First electric push rod; 203. Extrusion plate; 204. First fixed block; 3. Second vertical frame; 301. Second electric push rod; 302. Second fixed block; 303. Laser beam emitter; 4. First laser rangefinder; 5. Second laser rangefinder. DETAILED DESCRIPTION
[0019] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0020] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. Several embodiments of the present invention are provided. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.
[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.
[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0023] For examples, see Figure 1-3 , the utility model provides a technical solution:
[0024] An auxiliary positioning device for a gauge standard part includes a workbench 1, a fixed frame 101 is symmetrically provided on the top of the workbench 1, a slot 102 is provided inside the fixed frame 101, a CCD camera assembly 103 is provided inside the slot 102, a first vertical frame 2 is provided on the top of the workbench 1, a second vertical frame 3 is provided on one side of the first vertical frame 2, a plurality of first electric push rods 201 are provided inside the first vertical frame 2, an extrusion plate 203 is provided at the output end of the plurality of first electric push rods 201, and a first fixing block 203 is symmetrically provided on the extrusion plate 203 04, a plurality of second electric push rods 301 are provided inside the second vertical frame 3, and a second fixed block 302 is symmetrically provided at the output end of the plurality of second electric push rods 301, a laser beam emitter 303 is provided inside the second fixed block 302, a first laser rangefinder 4 is provided on the top of the first fixed block 204 and the second fixed block 302, and a second laser rangefinder 5 is provided on the inner side wall of the first vertical frame 2 and the second vertical frame 3. By placing the workpiece to be tested and the standard workpiece at the predetermined positions inside the second vertical frame 3 and the first vertical frame 2 respectively, the workpiece is started. The electric push rods inside the two vertical frames drive the squeezing plate 203 to adjust the positions of the workpiece to be tested and the standard part. At the same time, the two sets of first laser rangefinders 4 and second laser rangefinders 5 are used to align the distances to the side walls of the two vertical frames, so that the workpiece to be tested and the standard part reach the predetermined positions, ensuring that their positions are relative and consistent. Then, the laser beam emitter 303 is started. If there is no problem with the dimensions of the workpiece to be tested and the standard part, the laser beam can pass through the perforation to reach the fixed frame 101. At the same time, when the CCD camera components 103 on the two fixed frames 101 take pictures and record, since the positions of the workpiece to be tested and the standard part are relatively overlapped, the two CCD camera components 103 will only capture the relative workpiece to be tested and the standard part. If there is no overlap between the workpiece to be tested and the standard part, that is, if the dimensions of the workpiece to be tested are incorrect, the laser beam will directly hit the first fixed block 203 without passing through the perforation, and the operator can directly observe it with the naked eye. At the same time, the content captured by the two CCD camera components 103 will appear on the workpiece to be tested and the standard part at the same time. At this time, if there is a problem with the workpiece to be tested, the operator can perform relevant operations.
[0025] Among them, four groups of first electric push rods 201 and second electric push rods 301 are respectively provided, and the four groups of first electric push rods 201 and second electric push rods 301 are arranged at equal intervals. The four groups of electric push rods are used to fix the position of the workpiece to be tested or the standard part. A pressure sensor is provided on one side of the extrusion plate 203, and the extrusion plate 203 is provided with an anti-slip coating of polyurethane material to facilitate control of the extrusion force. A perforation is provided inside the first fixed block 204, and the laser beam emitter 303 is adapted thereto to facilitate the laser beam to pass through the perforation to form a straight line. The fixed frame 101, the first vertical frame 2, and the second vertical frame 3 are respectively fixedly connected to the workbench 1. A plurality of supporting legs are provided at the bottom end of the workbench 1 for support, which is convenient for support.
[0026] The working process of the utility model is as follows: when using the auxiliary positioning device for the inspection standard parts, first, the workpiece to be tested and the standard part are placed at the predetermined positions inside the second vertical frame 3 and the first vertical frame 2 respectively, and the electric push rods inside the two vertical frames are started to drive the extrusion plate 203 to adjust and fix the positions of the workpiece to be tested and the standard part. At the same time, the two sets of first laser rangefinders 4 and second laser rangefinders 5 are used to make the distance between the side walls of the two vertical frames consistent, so that the workpiece to be tested and the standard part reach the predetermined position, ensuring that the positions between them are relative and consistent. Then, the laser beam emitter 303 is started. If there is no problem with the size of the workpiece to be tested and the standard part, the laser beam emitter 303 is activated. The light beam can pass through the through hole to reach the fixed frame 101. At the same time, when the CCD camera components 103 on the two fixed frames 101 take pictures and record, since the positions of the test piece and the standard part are relatively overlapped, the two CCD camera components 103 will only capture the relative test piece and standard part. If the test piece and the standard part do not overlap, that is, the size of the test piece is wrong, the laser beam will directly hit the first fixed block 203 without passing through the through hole. The operator can observe it directly with the naked eye. At the same time, the content captured by the two CCD camera components 103 will show the test piece and the standard part at the same time. At this time, if there is a problem with the test piece, the operator can perform relevant operations.
[0027] The standard parts used in this application document can all be purchased from the market, and the specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology. The control method is controlled by a controller, and the control circuit of the controller can be realized through simple circuit connection by technicians in this field. It is common knowledge in this field, so this application document will no longer explain the control method and circuit connection in detail.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An auxiliary positioning device for a gauge standard part, comprising a workbench (1), characterized in that: A fixed frame (101) is symmetrically provided on the top of the workbench (1), a slot (102) is provided inside the fixed frame (101), a CCD camera assembly (103) is provided inside the slot (102), a first vertical frame (2) is provided on the top of the workbench (1), a second vertical frame (3) is provided on one side of the first vertical frame (2), a plurality of first electric push rods (201) are provided inside the first vertical frame (2), and an extrusion plate (203) is provided at the output end of the plurality of first electric push rods (201), and the extrusion plate (203) is provided on the output end of the extrusion plate (203). 3), a first fixed block (204) is symmetrically provided on the upper side of the second vertical frame (3), a plurality of second electric push rods (301) are provided inside the second vertical frame (3), a second fixed block (302) is symmetrically provided at the output end of the plurality of second electric push rods (301), a laser beam emitter (303) is provided inside the second fixed block (302), a first laser rangefinder (4) is provided on the top of the first fixed block (204) and the second fixed block (302), and a second laser rangefinder (5) is provided on the inner side wall of the first vertical frame (2) and the second vertical frame (3).
2. The auxiliary positioning device for a gauge standard part according to claim 1, characterized in that: Four groups of the first electric push rods (201) and the second electric push rods (301) are respectively provided, and the four groups of the first electric push rods (201) and the second electric push rods (301) are arranged at equal intervals.
3. The auxiliary positioning device for a gauge standard part according to claim 1, characterized in that: A pressure sensor is provided on one side of the extrusion plate (203), and a polyurethane anti-slip coating is provided on the extrusion plate (203).
4. The auxiliary positioning device for a gauge standard part according to claim 1, characterized in that: The first fixing block (204) is provided with a through hole inside, and the laser beam emitter (303) is adapted thereto.
5. The auxiliary positioning device for a gauge standard part according to claim 1, characterized in that: The fixed frame (101), the first vertical frame (2), and the second vertical frame (3) are fixedly connected to the workbench (1).
6. The auxiliary positioning device for a gauge standard part according to claim 1, characterized in that: The bottom end of the workbench (1) is provided with a plurality of supporting legs for support.
Citation Information
Patent Citations
Auxiliary positioning device of exclusive product on-line testing fixture
CN217900813U