Detection device and jolt ramming system

By introducing a detection device into the vibration compaction device to monitor the amplitude and vibration frequency of the weighing piece, the problem of being unable to monitor the amplitude of the measuring cylinder is solved, and the accuracy and precision of the vibration density measurement results are achieved.

CN223319885UActive Publication Date: 2025-09-09GEM WUXI ENERGY MATERIAL CO LTD
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Patent Information

Application Number
CN202422849377.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-09
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The amplitude of the graduated cylinder cannot be monitored, resulting in inaccurate tap density measurements.

Method used

A detection device is provided, including a monitoring component for monitoring the amplitude of a weighing component. The device determines whether the weighing component has reached a specified height or counts the number of vibrations to determine whether the vibration component is worn. An infrared sensing structure is used for monitoring to improve accuracy.

Benefits of technology

It can timely determine whether the tapped components need to be replaced, ensuring the accuracy and precision of the tapped density measurement results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of tap density measurement, and discloses a detection device and a tap system.The detection device is used for detecting the amplitude of a tap assembly, the tap assembly comprises a weighing piece, the detection device comprises a detection assembly, the detection assembly comprises a monitoring piece, and the monitoring piece is arranged on one side of the weighing piece and faces the weighing piece; the vibration sensor is used for monitoring vibration of the weighing piece to a specified height so as to detect amplitude of the weighing piece. According to the utility model, the monitoring piece is adopted to monitor whether the weighing piece reaches the specified height during vibration so as to detect whether the amplitude of the weighing piece reaches the set amplitude, and can be used for judging whether the compaction assembly is worn or not, so that parts can be replaced in time, and the measurement result of the compaction assembly is more accurate.
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Description

Technical Field

[0001] The utility model relates to the technical field of tap density measurement, in particular to a detection device and a tap density system. Background Art

[0002] Tap density refers to the mass per unit volume of powder in a container measured after tapping under specified conditions. Figure 1 As shown, the tap density measurement method is as follows: weighed powder is placed into the measuring cylinder 01 of the tapping device, which is fixed to the support 02. The cam 03 is rotated, and the directional rod 04, guided by the guide sleeve 05, drives the support 02 to slide vertically. The support 02 strikes the anvil 06, compacting the powder. After the cam 03 stops rotating, the volume of the powder in the measuring cylinder 01 is measured. The ratio of the powder mass to the volume is the tap density of the powder. The tapping device vibrates 250 times per minute, each vibration lasting 12 minutes, with an amplitude of 3 mm.

[0003] However, the vibration amplitude of the graduated cylinder 01 gradually decreases as the cam 03 wears, causing the measured tap density to decrease. Since the vibration amplitude of the graduated cylinder 01 cannot be monitored, it is impossible to accurately determine whether the measurement results of the tap density device are accurate. Utility Model Content

[0004] In view of this, the present invention provides a detection device and a vibration compaction system to solve the problem that the amplitude of the measuring cylinder cannot be monitored, resulting in the inability to accurately know whether the measurement result of the vibration compaction device is accurate.

[0005] In a first aspect, the present invention provides a detection device for detecting the amplitude of a vibration assembly, wherein the vibration assembly includes a weighing member, and the detection device includes:

[0006] The detection component includes a monitoring component, which is arranged on one side of the weighing member and is arranged toward the weighing member, and is used to monitor the weighing member vibrating to a specified height to detect the amplitude of the weighing member.

[0007] Beneficial effect: By using a monitoring device to monitor whether the weighing piece reaches the specified height during vibration to detect whether the amplitude of the weighing piece reaches the set amplitude, it can be used to determine whether the vibration component is worn, and then parts can be replaced in time to make the measurement results of the vibration component more accurate.

[0008] In an optional embodiment, the detection component includes:

[0009] The counting member is electrically connected to the monitoring member and is used to count the number of times the weighing member reaches a specified height during vibration.

[0010] Beneficial effect: By monitoring the amplitude of the weighing piece in a counting manner, the test result is more accurate, and it is possible to more accurately judge whether the structure of the compaction component will affect the measurement result and whether it is necessary to replace the part.

[0011] In an optional embodiment, the monitoring member is set at a height that is the same as the height of the top end of the weighing member at the maximum amplitude, and is used to monitor the weighing member vibrating to the maximum amplitude.

[0012] Beneficial effect: By setting the height of the monitoring piece to be the same as the height of the top of the weighing piece at the maximum amplitude, the monitoring method is simpler and the monitoring results are more accurate.

[0013] In an optional embodiment, the counting member is used to count the number of times the amplitude of the weighing member reaches the maximum amplitude.

[0014] In an optional embodiment, the monitoring component is an infrared sensing structure.

[0015] Beneficial effect: By adopting the infrared sensing structure for monitoring, the monitoring results are more accurate and can be obtained in real time.

[0016] In an optional embodiment, the infrared sensing structure includes:

[0017] A transmitting unit, configured to transmit an infrared signal to the weighing member;

[0018] The receiving unit is configured corresponding to the transmitting unit and is used to receive the infrared signal.

[0019] In an optional embodiment, the detection device includes:

[0020] The induction component is fixedly arranged on the top end of the weighing component, and the infrared induction structure is inductively connected to the induction component.

[0021] Beneficial effect: By setting up the induction piece, it can be connected with the infrared induction structure to increase the accuracy of the detection result and prevent the weighing piece from failing to accurately receive the infrared signal.

[0022] In an optional embodiment, the sensing element is a light-transmitting structure.

[0023] In a second aspect, the present invention further provides a vibration compaction system, comprising:

[0024] The compaction assembly includes a weighing piece, wherein the weighing piece is provided with a receiving cavity, and the powder is placed in the receiving cavity;

[0025] In the above-mentioned detection device, the monitoring component of the detection device is arranged on one side of the weighing component and is arranged toward the weighing component.

[0026] Beneficial effect: Since the vibration compaction system includes a detection device, it has the same effect as the detection device and will not be described in detail here.

[0027] In an optional embodiment, the vibration assembly includes:

[0028] A support base, with the weighing member fixed on top of the support base;

[0029] A sliding member, fixedly arranged below the support seat;

[0030] a vibrating member, disposed below the sliding member and in contact with the sliding member, and configured to drive the sliding member to slide in a vertical direction;

[0031] And / or, the guide member is provided with a hollow cavity, and the sliding member is passed through the hollow cavity.

[0032] Beneficial effects: by arranging the vibrating member, the weighing member can be driven to move in the vertical direction, thereby compacting the powder in the accommodating cavity; by arranging the guiding member, the movement direction of the sliding member can be guided. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0034] Figure 1 It is a structural schematic diagram of a vibration compaction device in the prior art;

[0035] Figure 2 This is a structural diagram of a vibration compaction system according to an embodiment of the present utility model;

[0036] Figure 3 This is a structural schematic diagram of a detection device according to an embodiment of the present utility model.

[0037] Description of reference numerals:

[0038] 01. Measuring cylinder; 02. Support; 03. Cam; 04. Orienting rod; 05. Guide bushing; 06. Anvil;

[0039] 1. Vibration component; 11. Weighing component; 12. Support seat; 13. Sliding component; 14. Vibrating component; 15. Guide component; 2. Detection component; 21. Monitoring component; 211. Transmitting part; 212. Receiving part; 22. Counting part; 3. Inductive component. DETAILED DESCRIPTION

[0040] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of the present invention.

[0041] The following combination Figures 2 to 3 , describing the embodiments of the present utility model.

[0042] According to an embodiment of the present invention, on the one hand, a detection device is provided for detecting the amplitude of a vibration assembly 1, the vibration assembly 1 includes a weighing piece 11, and the detection device includes: a detection assembly 2, including a monitoring piece 21, the monitoring piece 21 is arranged on one side of the weighing piece 11 and is arranged toward the weighing piece 11, and is used to monitor the vibration of the weighing piece 11 to a specified height to detect the amplitude of the weighing piece 11.

[0043] By using the monitoring part 21 to monitor whether the weighing piece 11 reaches the specified height during vibration to detect whether the amplitude of the weighing piece 11 reaches the set amplitude, it can be used to determine whether the compaction component 1 is worn, and then parts can be replaced in time to make the measurement results of the compaction component 1 more accurate.

[0044] like Figure 3 As shown, in one embodiment, the detection component 2 includes: a counting member 22, which is electrically connected to the monitoring member 21 and is used to count the number of times the weighing member 11 reaches a specified height during vibration. By monitoring the amplitude of the weighing member 11 in a counting manner, the detection result is more accurate, and it is possible to more accurately judge whether the structure of the vibration component 1 will affect the measurement result and whether it is necessary to replace parts. As a convertible embodiment, it is also possible to only set the monitoring member 21 to judge whether the weighing member 11 can reach a specified height during vibration, without judging the number of times the specified height is reached.

[0045] like Figure 2-Figure 3As shown, in one embodiment, the monitoring part 21 is an infrared sensing structure. The infrared sensing structure includes: a transmitting part 211 for transmitting infrared signals to the weighing part 11; and a receiving part 212, which is arranged corresponding to the transmitting part 211 and is used to receive infrared signals. The transmitting part 211 and the receiving part 212 are respectively arranged on opposite sides of the weighing part 11. By adopting an infrared sensing structure for monitoring, the monitoring results are more accurate and the monitoring results can be obtained in real time. As a convertible embodiment, the transmitting part 211 and the receiving part 212 of the infrared sensing structure can be integrated, or the transmitting part 211 and the receiving part 212 are arranged on the same side of the weighing part 11.

[0046] like Figure 2 As shown, in one embodiment, the setting height of the monitoring member 21 is the same as the height of the top of the weighing member 11 at the maximum amplitude, and is used to monitor the weighing member 11 vibrating to the maximum amplitude. Furthermore, the counting member 22 is used to count the number of times the amplitude of the weighing member 11 reaches the maximum amplitude. Specifically, the setting height of the infrared ray transmitting port of the transmitting part 211 and the infrared ray receiving port of the receiving part 212 are the same as the height of the top of the weighing member 11 at the maximum amplitude. By making the setting height of the monitoring member 21 the same as the height of the top of the weighing member 11 at the maximum amplitude, the monitoring method is simpler and the monitoring result is more accurate. As a convertible embodiment, it is also possible that the setting height of the monitoring member 21 is the same as the height of the weighing member 11 near the top, and there is no excessive restriction here.

[0047] like Figure 2 As shown, in one embodiment, the detection device includes: a sensing member 3 fixedly disposed at the top of a weighing member 11, and an infrared sensing structure inductively connected to the sensing member 3. The sensing member 3 is a light-transmitting structure. By providing the sensing member 3, an inductive connection with the infrared sensing structure can be achieved, thereby increasing the accuracy of the detection results and preventing the weighing member 11 from failing to accurately receive the infrared signal. As a variable embodiment, the sensing member 3 may also be omitted.

[0048] According to an embodiment of the present invention, on the other hand, a compaction system is also provided, including: a compaction component 1, including a weighing piece 11, the weighing piece 11 is provided with a accommodating cavity, and powder is placed in the accommodating cavity; the above-mentioned detection device, the monitoring piece 21 of the detection device is arranged on one side of the weighing piece 11 and is arranged toward the weighing piece 11.

[0049] In one embodiment, the weighing member 11 is a measuring cylinder for weighing the volume of the powder. As a convertible embodiment, the weighing member 11 can also be a common cylinder or other containing structure, which is not limited here.

[0050] like Figure 2As shown, in one embodiment, the vibration assembly 1 includes: a support base 12, a weighing member 11 is fixed on the upper part of the support base 12; a sliding member 13 is fixedly arranged below the support base 12; a vibrating member 14 is arranged below the sliding member 13 and contacts the sliding member 13, and is used to drive the sliding member 13 to slide in the vertical direction. Among them, the vibrating member 14 is a cam, which is connected to the output end of the motor. The maximum amplitude of the vibration of the measuring cylinder driven by the cam is 3mm, and the vibration frequency is 250 times / min; the vertical direction is Figure 2 By providing the vibrating member 14, the weighing member 11 can be driven to move in the vertical direction, thereby compacting the powder in the accommodating cavity.

[0051] like Figure 2 As shown, in one embodiment, the compaction assembly 1 includes a guide member 15 having a hollow cavity, in which a sliding member 13 is inserted. The sliding member 13 is a sliding rod, and the guide member 15 is a bearing. The guide member 15 can guide the movement direction of the sliding member 13. As an alternative embodiment, the guide member 15 can be omitted, or pads can be provided on both sides of the sliding member 13.

[0052] The detection principle of the vibration compaction system in this embodiment is as follows:

[0053] Step 1: Fix the sensing element 3 to the top of the measuring cylinder, and fix the emitting portion 211 and the receiving portion 212 of the infrared sensing structure to opposite sides of the measuring cylinder, and set the infrared sensing structure at the same height as the top of the measuring cylinder at the maximum amplitude;

[0054] Step 2: Weigh a certain amount of powder into a measuring cylinder, and fix the measuring cylinder on the support base 12;

[0055] Step 3: Set the vibration time to 12 minutes, that is, set the vibration frequency to 3000 times. The motor drives the cam to rotate, which in turn drives the sliding rod, the support base 12, and the measuring cylinder to slide in the vertical direction. The bottom end of the support base 12 collides with the top end of the bearing, thereby compacting the powder in the measuring cylinder.

[0056] Step 4: The transmitting unit 211 transmits an infrared signal to the sensing element 3. The sensing element 3 sends the received infrared signal to the receiving unit 212, and the counting unit 22 performs counting.

[0057] Step 5: After stopping the vibration, read the reading of the counting member 22 and compare it with the set vibration number of 3000 times.

[0058] Although the embodiments of the present invention have been described with reference to the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations shall fall within the scope defined by the appended claims.

Claims

1. A detection device for detecting the amplitude of a vibration assembly (1), wherein the vibration assembly (1) comprises a weighing member (11), characterized in that: The detection device comprises: The detection component (2) includes a monitoring component (21), wherein the monitoring component (21) is arranged on one side of the weighing component (11) and is arranged toward the weighing component (11), and is used to monitor the vibration of the weighing component (11) to a specified height to detect the amplitude of the weighing component (11).

2. The detection device according to claim 1, characterized in that The detection component (2) comprises: A counting member (22) is electrically connected to the monitoring member (21) and is used to count the number of times the weighing member (11) reaches a specified height during vibration.

3. The detection device according to claim 2, characterized in that The monitoring member (21) is arranged at the same height as the top of the weighing member (11) at the maximum amplitude, and is used to monitor the weighing member (11) until it vibrates to the maximum amplitude.

4. The detection device according to claim 3, characterized in that The counting member (22) is used to count the number of times the amplitude of the weighing member (11) reaches the maximum amplitude.

5. The detection device according to claim 3 or 4, characterized in that: The monitoring component (21) is an infrared sensing structure.

6. The detection device according to claim 5, characterized in that The infrared sensing structure includes: A transmitting unit (211) for transmitting an infrared signal to the weighing member (11); The receiving unit (212) is arranged corresponding to the transmitting unit (211) and is used to receive the infrared signal.

7. The detection device according to claim 5, characterized in that The detection device comprises: The sensing element (3) is fixedly arranged on the top end of the weighing element (11), and the infrared sensing structure is inductively connected to the sensing element (3).

8. The detection device according to claim 7, characterized in that The sensing element (3) is a light-transmitting structure.

9. A vibration compaction system, characterized in that: include: The vibration assembly (1) comprises a weighing piece (11), wherein the weighing piece (11) is provided with a receiving cavity, and powder is placed in the receiving cavity; The detection device according to any one of claims 1 to 8, wherein the monitoring member (21) of the detection device is arranged on one side of the weighing member (11) and is arranged toward the weighing member (11).

10. The compaction system according to claim 9, characterized in that: The vibration assembly (1) comprises: A support base (12), the weighing member (11) being fixed above the support base (12); A sliding member (13) is fixedly arranged below the support seat (12); a vibrating member (14), disposed below the sliding member (13) and in contact with the sliding member (13), and configured to drive the sliding member (13) to slide in a vertical direction; And / or, the guide member (15) is provided with a hollow cavity, and the sliding member (13) is passed through the hollow cavity.