Box opening temperature monitoring system for resin sand process

Abstract

The utility model provides a resin sand process box opening temperature monitoring system, which relates to the technical field of temperature monitoring and comprises a temperature monitoring assembly, a mounting assembly is arranged on the side surface of the temperature monitoring assembly, a cleaning assembly is arranged on the side surface of the mounting assembly, and the temperature monitoring assembly comprises an electronic module. A plug is installed at one end of the electronic module, one end of the plug is connected with a wire, one end of the wire is connected with a high-temperature-resistant thermocouple, and the installation assembly comprises an installation block and a sand mold. According to the sand mold disclosed by the utility model, the mounting blocks are mounted in the mounting grooves in a sliding manner, the limiting strips are beneficial to providing a limiting effect, the electronic module is convenient to mount and dismount, and the limiting rods penetrate through the interior of the single limiting groove, so that the mounting blocks are further limited, and each position in the sand mold is convenient to monitor; the electronic module is convenient to mount and dismount, so that the electronic module is convenient to maintain and repair, and the maintenance time is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of temperature monitoring, in particular to a resin sand process unpacking temperature monitoring system. Background Art

[0002] During the casting process, after pouring molten iron, it gradually cools from 1300-1400°C until it solidifies. It then needs to be held in the sand mold for a period of time until the temperature drops to around 300°C before the casting can be unpacked. The appropriate unpacking temperature is crucial to ensuring casting quality. Conventionally, the internal temperature can only be estimated based on the time since pouring. After unpacking, the casting temperature is tested with an infrared thermometer.

[0003] In the prior art, the existing temperature detection equipment needs to be regularly maintained and repaired during use to ensure stable monitoring accuracy. However, the existing installation and disassembly structure is relatively complicated and requires the use of professional tools for operation, which results in reduced maintenance efficiency. Utility Model Content

[0004] The utility model mainly provides a resin sand process unpacking temperature monitoring system which is convenient for installation and disassembly and improves maintenance efficiency.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a resin sand process unpacking temperature monitoring system, including a temperature monitoring component, a mounting component is provided on the side of the temperature monitoring component, a cleaning component is provided on the side of the mounting component, the temperature monitoring component includes an electronic module, one end of the electronic module is installed with a plug, one end of the plug is connected to a wire, one end of the wire is connected to a high-temperature resistant thermocouple, the mounting component includes a mounting block and a sand mold, one end of the sand mold is installed with a mounting groove, a limiting strip is symmetrically installed on the inner side of the mounting groove, the mounting block is slidably mounted inside the mounting groove, a plurality of limiting grooves are provided inside the mounting groove, and a limiting rod is installed inside a single limiting groove, by sliding the mounting block inside the mounting groove, the limiting strip is conducive to providing a limiting effect, which facilitates the installation and disassembly of the electronic module, and the limiting rod is used to penetrate The electronic module is located inside a single limit slot, which is conducive to further limiting the mounting block, and at the same time facilitates the adjustment of the installation position of the electronic module, which is conducive to monitoring various positions inside the sand mold. The operation is convenient and fast, which facilitates the installation and disassembly of the electronic module, and thus facilitates the maintenance and repair of the electronic module, shortens the maintenance time, and thus improves the maintenance efficiency. At the same time, it reduces the downtime waiting time of the equipment, which is conducive to improving work efficiency. The electronic module is equipped with batteries, circuit boards and running programs. The top of the electronic module is equipped with a display panel and buttons. The temperature is monitored by the temperature monitoring component. When the temperature of the process insulation control is reached, the unpacking time is automatically reminded, and the casting temperature is ensured to meet the quality control process requirements when unpacking. At the same time, the casting is unpacked and taken out in time to make room for the next batch of box casting, effectively improving the utilization efficiency of the production site and improving productivity.

[0006] Preferably, the cleaning assembly includes a cleaning sleeve, a plurality of cleaning brushes are distributed on the inner side of the cleaning sleeve, a mounting disk is installed at one end of the cleaning sleeve, and a mounting ring is installed on the outer side of the mounting disk. When the high-temperature resistant thermocouple is inserted into the interior of the sand mold, the cleaning brushes distributed on the inner side of the cleaning sleeve are conducive to cleaning the surface of the high-temperature resistant thermocouple, effectively removing impurities and dust, thereby avoiding the influence of impurities and dust on the accuracy of the high-temperature resistant thermocouple monitoring, improving the accuracy and reliability of the monitoring results, and at the same time cleaning the high-temperature resistant thermocouple during operation, saving operation time.

[0007] Preferably, a moving block is installed on the outside of the limit rod, and a slide groove is installed on the outside of the moving block. The moving block moves inside the slide groove, which facilitates movement according to the installation position of the electronic module. The moving limit rod moves inside the moving block, which facilitates the limit rod to release the limit on the installation block.

[0008] Preferably, a rotating shaft seat is symmetrically installed on the outer side of the mounting ring, and a clamping plate is installed on the outer side of the rotating shaft seat. One end of the clamping plate is connected to the outer side of the cleaning sleeve. By installing the mounting disk inside the mounting ring, the rotating shaft seat is rotated to drive the clamping plate, so that the clamping plate clamps the mounting disk, which facilitates the installation and disassembly of the cleaning sleeve, and then facilitates the maintenance and replacement of the cleaning sleeve, which is beneficial to ensure cleaning efficiency.

[0009] Preferably, a hydraulic telescopic rod is installed on the outside of the splint, and a rotating seat is installed at both ends of the hydraulic telescopic rod. The hydraulic telescopic rod is installed on the outside of the splint, which is conducive to providing clamping force to the splint and ensuring the stability and reliability of the splint clamping the cleaning cover.

[0010] Preferably, a plurality of monitoring ports are provided on the side of the sand mold, and the high-temperature resistant thermocouple is installed inside the monitoring port. By inserting the high-temperature resistant thermocouple into the monitoring port, the high-temperature resistant thermocouple senses the surrounding temperature and transmits the signal to the electronic module through the wire. The plug serves to connect the wire and the electronic module. The electronic module converts the signal of the high-temperature resistant thermocouple into temperature. When it is detected that the room temperature rises sharply to the set temperature, the program determines that the molten iron pouring is completed, starts the insulation timing, and displays the insulation time and internal temperature on the display panel.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the present invention, the mounting block is slidably mounted inside the mounting groove, and the limit bar is conducive to providing a limiting effect, which facilitates the installation and disassembly of the electronic module. The limit rod is used to pass through the interior of a single limit groove, which is conducive to further limiting the mounting block and facilitating the adjustment of the installation position of the electronic module, and is conducive to monitoring various positions inside the sand mold. The operation is convenient and fast, which facilitates the installation and disassembly of the electronic module, and further facilitates the maintenance and repair of the electronic module, shortens the maintenance time, and thus improves the maintenance efficiency. At the same time, it reduces the downtime waiting time of the equipment, which is conducive to improving work efficiency.

[0013] 2. In the utility model, when the high-temperature resistant thermocouple is inserted into the interior of the sand mold, the cleaning brush distributed on the inner side of the cleaning sleeve is conducive to cleaning the surface of the high-temperature resistant thermocouple, effectively removing impurities and dust, thereby avoiding the influence of impurities and dust on the accuracy of the high-temperature resistant thermocouple monitoring, improving the accuracy and reliability of the monitoring results, and at the same time cleaning the high-temperature resistant thermocouple during operation, saving operation time, the mounting disk is installed inside the mounting ring, and the rotating shaft seat is rotated to drive the splint, so that the splint clamps the mounting disk, which facilitates the installation and disassembly of the cleaning sleeve, and then facilitates the maintenance and replacement of the cleaning sleeve, which is conducive to ensuring cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a three-dimensional diagram of the resin sand process unpacking temperature monitoring system proposed by the utility model;

[0015] Figure 2 This is a schematic structural diagram from another angle of the resin sand process unpacking temperature monitoring system proposed by the utility model;

[0016] Figure 3 This is a schematic diagram of the exploded structure of the installation components of the resin sand process unpacking temperature monitoring system proposed in this utility model;

[0017] Figure 4 The utility model provides a schematic diagram of the decomposition structure of the cleaning components of the resin sand process unpacking temperature monitoring system.

[0018] Legend: 1. Temperature monitoring assembly; 101. Electronic module; 102. Plug; 103. Wire; 104. High-temperature-resistant thermocouple; 2. Mounting assembly; 201. Mounting block; 202. Mounting slot; 203. Limiting strip; 204. Slide; 205. Moving block; 206. Limiting rod; 207. Sand mold; 3. Cleaning assembly; 301. Cleaning sleeve; 302. Mounting plate; 303. Mounting ring; 304. Clamp; 305. Hydraulic telescopic rod; 306. Rotating shaft seat. DETAILED DESCRIPTION

[0019] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0020] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0021] See also Figures 1-4, The utility model provides a technical solution: a resin sand process unpacking temperature monitoring system, including a temperature monitoring component 1, a mounting component 2 is provided on the side of the temperature monitoring component 1, a cleaning component 3 is provided on the side of the mounting component 2, the temperature monitoring component 1 includes an electronic module 101, one end of the electronic module 101 is installed with a plug 102, one end of the plug 102 is connected to a wire 103, and one end of the wire 103 is connected to a high-temperature resistant thermocouple 104, the mounting component 2 includes a mounting block 201 and a sand mold 207, one end of the sand mold 207 is installed with a mounting groove 202, and a limit bar 203 is symmetrically installed on the inner side of the mounting groove 202, the mounting block 201 is slidably installed in the interior of the mounting groove 202, and a plurality of limit grooves are opened inside the mounting groove 202, and a limit rod 206 is installed inside a single limit groove, and by sliding the mounting block 201 inside the mounting groove 202, the limit bar 203 is conducive to providing a limiting effect, which facilitates the installation and disassembly of the electronic module 101, and is used The limiting rod 206 runs through the interior of a single limiting groove, which is conducive to further limiting the mounting block 201, and at the same time facilitates the adjustment of the installation position of the electronic module 101, which is conducive to monitoring various positions inside the sand mold 207. The operation is convenient and fast, which facilitates the installation and disassembly of the electronic module 101, and thus facilitates the maintenance and repair of the electronic module 101, shortens the maintenance time, and thus improves the maintenance efficiency, while reducing the downtime waiting time of the equipment, which is conducive to improving work efficiency. The interior of the electronic module 101 is equipped with a battery, a circuit board and an operating program. The top of the electronic module 101 is equipped with a display panel and a button. The temperature is monitored by the temperature monitoring component 1. When the temperature of the process insulation control is reached, the unpacking time is automatically reminded, and the casting temperature is ensured to meet the quality control process requirements when unpacking. At the same time, the casting is unpacked and taken out in time to make room for the next batch of box casting, effectively improving the utilization efficiency of the production site and improving productivity.

[0022] like Figure 4 As shown, the cleaning assembly 3 includes a cleaning sleeve 301, and a plurality of cleaning brushes are distributed on the inner side of the cleaning sleeve 301. A mounting plate 302 is installed at one end of the cleaning sleeve 301, and a mounting ring 303 is installed on the outer side of the mounting plate 302. When the high-temperature resistant thermocouple 104 is inserted into the interior of the sand mold 207, the cleaning brushes distributed on the inner side of the cleaning sleeve 301 are conducive to cleaning the surface of the high-temperature resistant thermocouple 104, effectively removing impurities and dust, thereby avoiding the influence of impurities and dust on the monitoring accuracy of the high-temperature resistant thermocouple 104, improving the accuracy and reliability of the monitoring results, and at the same time, cleaning the high-temperature resistant thermocouple 104 during operation, saving operation time.

[0023] like Figure 3As shown, a moving block 205 is installed on the outside of the limiting rod 206, and a slide groove 204 is installed on the outside of the moving block 205. By moving the moving block 205 inside the slide groove 204, it is convenient to move according to the installation position of the electronic module 101. By moving the limiting rod 206 inside the moving block 205, it is convenient for the limiting rod 206 to release the limit on the installation block 201.

[0024] like Figure 4 As shown, a rotating shaft seat 306 is symmetrically installed on the outer side of the mounting ring 303, and a splint 304 is installed on the outer side of the rotating shaft seat 306. One end of the splint 304 is connected to the outer side of the cleaning sleeve 301. By installing the mounting disk 302 inside the mounting ring 303, the rotating shaft seat 306 is rotated to drive the splint 304, so that the splint 304 clamps the mounting disk 302, which facilitates the installation and disassembly of the cleaning sleeve 301, and then facilitates the maintenance and replacement of the cleaning sleeve 301, which is beneficial to ensure cleaning efficiency.

[0025] like Figure 4 As shown, a hydraulic telescopic rod 305 is installed on the outside of the splint 304, and a rotating seat is installed at both ends of the hydraulic telescopic rod 305. The hydraulic telescopic rod 305 is installed on the outside of the splint 304, which is conducive to providing clamping force to the splint 304 and ensuring the stability and reliability of the splint 304 in clamping the cleaning cover 301.

[0026] like Figure 2 As shown, a plurality of monitoring ports are provided on the side of the sand mold 207, and a high-temperature resistant thermocouple 104 is installed inside the monitoring port. By inserting the high-temperature resistant thermocouple 104 into the monitoring port, the high-temperature resistant thermocouple 104 senses the surrounding temperature and transmits the signal to the electronic module 101 through the wire 103. The plug 102 connects the wire 103 and the electronic module 101. The electronic module 101 converts the signal of the high-temperature resistant thermocouple 104 into temperature. When it is detected that the room temperature rises sharply to the set temperature, the program determines that the molten iron pouring is completed, starts the insulation timing, and displays the insulation time and internal temperature on the display panel.

[0027] The method of use and working principle of this device: by sliding the mounting block 201 into the interior of the mounting groove 202, the limiting strip 203 is conducive to providing a limiting effect, which is convenient for installing and removing the electronic module 101, and the limiting rod 206 is used to pass through the interior of a single limiting groove, which is conducive to further limiting the mounting block 201, and at the same time facilitates the adjustment of the installation position of the electronic module 101, and facilitates the installation and removal of the electronic module 101. Then the high-temperature resistant thermocouple 104 is inserted into the monitoring port, and the cleaning brush distributed inside the cleaning sleeve 301 is conducive to cleaning the surface of the high-temperature resistant thermocouple 104, effectively removing impurities and dust, etc., and the mounting plate 301 is installed. 02 is installed inside the mounting ring 303, and the rotating shaft seat 306 is rotated to drive the clamping plate 304, so that the clamping plate 304 clamps the mounting plate 302, which is convenient for the installation and disassembly of the cleaning cover 301. During monitoring, the high-temperature resistant thermocouple 104 senses the ambient temperature and transmits the signal to the electronic module 101 through the wire 103. The plug 102 serves to connect the wire 103 and the electronic module 101. The electronic module 101 converts the signal of the high-temperature resistant thermocouple 104 into temperature. When it is detected that the room temperature rises sharply to the set temperature, the program determines that the molten iron pouring is completed, starts the insulation timer, and displays the insulation time and internal temperature on the display panel.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. The resin sand process unpacking temperature monitoring system is characterized by: The invention comprises a temperature monitoring component (1), a mounting component (2) is provided on the side of the temperature monitoring component (1), a cleaning component (3) is provided on the side of the mounting component (2), the temperature monitoring component (1) comprises an electronic module (101), a plug (102) is installed at one end of the electronic module (101), a wire (103) is connected to one end of the plug (102), and a high-temperature resistant thermocouple (104) is connected to one end of the wire (103), the mounting component (2) comprises a mounting block (201) and a sand mold (207), a mounting groove (202) is installed at one end of the sand mold (207), a limiting strip (203) is symmetrically installed on the inner side of the mounting groove (202), the mounting block (201) is slidably mounted inside the mounting groove (202), a plurality of limiting grooves are opened inside the mounting groove (202), and a limiting rod (206) is installed inside each limiting groove.

2. The resin sand process unpacking temperature monitoring system according to claim 1, characterized in that: The cleaning assembly (3) comprises a cleaning sleeve (301), a plurality of cleaning brushes are distributed on the inner side of the cleaning sleeve (301), a mounting disc (302) is mounted on one end of the cleaning sleeve (301), and a mounting ring (303) is mounted on the outer side of the mounting disc (302).

3. The resin sand process unpacking temperature monitoring system according to claim 2, characterized in that: A moving block (205) is installed on the outer side of the limiting rod (206), and a sliding groove (204) is installed on the outer side of the moving block (205).

4. The resin sand process unpacking temperature monitoring system according to claim 2, characterized in that: A rotating shaft seat (306) is symmetrically mounted on the outer side of the mounting ring (303), a clamping plate (304) is mounted on the outer side of the rotating shaft seat (306), and one end of the clamping plate (304) is connected to the outer side of the cleaning sleeve (301).

5. The resin sand process unpacking temperature monitoring system according to claim 4 is characterized in that: A hydraulic telescopic rod (305) is installed on the outer side of the clamping plate (304), and rotating seats are installed on both ends of the hydraulic telescopic rod (305).

6. The resin sand process unpacking temperature monitoring system according to claim 1, characterized in that: A plurality of monitoring ports are provided on the side of the sand mold (207), and the high-temperature resistant thermocouple (104) is installed inside the monitoring ports.

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