Tension resistance detection device for PE drainage pipe
By using an adjustable clamping mechanism and a rotating ring in the PE drainage pipe tension test device, combined with an electric guide rail and a motor, the problems of high manual operation intensity and stability are solved, and efficient and stable pipeline tension testing is achieved.
Patent Information
- Application Number
- CN202422539624.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing PE drainage pipe tension test device has high manual operation intensity and low efficiency during the test process, and the stability of the outside diameter micrometer is difficult to ensure.
Two sets of clamping mechanisms are used to fix the two ends of the pipe to be tested. The spacing between the clamping mechanisms is adjustable. Combined with the outside diameter micrometer and the rotating ring, the pipeline tension is tested by injecting water and applying pressure. The electric guide rail and motor are used to drive the outside diameter micrometer to rotate for comprehensive testing.
It achieves stable fixation and efficient detection of pipes of different lengths, reduces manual operations, and improves detection efficiency and stability.
Smart Images

Figure CN223320184U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe detection, and in particular relates to a PE drainage pipe tension resistance detection device. Background Art
[0002] Plastic pipes are mainly polyvinyl chloride pipes, polyethylene pipes, etc. Polyethylene pipes are also called PE pipes. Since PE pipes are mainly used for water supply and drainage, the most important data for pipes is the change in tension when the pipes are subjected to different water pressures, in order to monitor the maximum tension that the water pipes can withstand. The tension of the water pipes mainly comes from the water pressure inside the water pipes.
[0003] A search revealed a Chinese utility model patent with the publication number CN216560034U, which discloses a PE drainage pipe tension test device. The device comprises a fixing mechanism, a mounting and locking mechanism, a mobile monitoring mechanism, and the pipe to be tested. The fixing mechanism includes a mounting base, a fixed mounting plate disposed on one side of the top of the mounting base, a chute formed on the top surface of the mounting base, and symmetrically disposed movable tracks, two of which are positioned on either side of the chute and have an I-shaped cross-section. The mounting and locking mechanism includes a movable mounting plate and a water outlet pipe, the movable mounting plate being slidably mounted on the surfaces of the two movable tracks, and a slider disposed at the bottom of the movable mounting plate. This solution allows the internal mechanism to accurately observe the deformation of each region of the pipe when it is subjected to internal tension, thereby inferring changes in the pipe's internal tension.
[0004] However, after research, the applicant found that the above technical solution still has some technical problems when used. For example, when testing the same cross-section of the pipe, it is necessary to manually rotate the outside diameter micrometer, which is labor-intensive and inefficient. In addition, during the test, in order to ensure the stability of the outside diameter micrometer, it is also necessary to manually support the outside diameter micrometer to ensure its stability, which makes the operation even more inconvenient.
[0005] Currently, no effective solutions have been proposed for the problems in related technologies.
[0006] Therefore, in order to solve the above problems, the utility model provides a PE drainage pipe tension resistance detection device. Utility Model Content
[0007] In order to overcome the above-mentioned technical problems, the purpose of the utility model is to provide a PE drainage pipe tension resistance detection device, which fixes the two ends of the pipe to be tested by two sets of clamping mechanisms, and the spacing between the two sets of clamping mechanisms is adjustable, which can fix pipes to be tested of different lengths, and detects the tension of the water injection pressurized pipe to be tested by an outside diameter micrometer. The rotation of the rotating ring can drive the outside diameter micrometer to rotate, so that the same cross-section of the pipe to be tested can be comprehensively tested.
[0008] The purpose of the utility model can be achieved through the following technical solutions:
[0009] A PE drainage pipe tension test device includes a machine, a pipe to be tested, a water injection pipe and a pressure gauge. A first position adjustment mechanism is installed on the top of the machine, and the first position adjustment mechanism includes two groups of sliders that can move relative to each other. The tops of the two groups of sliders are equipped with clamping mechanisms. The clamping mechanism includes a placement frame, and the interior of the placement frame is equipped with a position-adjustable movable splint. A second position adjustment mechanism is also installed on the machine, and the second position adjustment mechanism includes a guide rail seat, a rotating ring is rotatably connected to the guide rail seat, and an outer rod is installed inside the rotating ring. The inner rod is slidably connected to the inner rod, and an outside diameter micrometer is installed at one end of the inner rod. Two sets of electric guide rails are also installed on the machine platform. The two sets of electric guide rails can drive the second position adjustment mechanism to move. The two ends of the pipeline to be tested are fixed by two sets of clamping mechanisms, and the distance between the two sets of clamping mechanisms is adjustable, which can fix pipelines of different lengths to be tested. The tension of the water injection pressurization of the pipeline to be tested is detected by the outside diameter micrometer. The rotation of the rotating ring can drive the outside diameter micrometer to rotate, so that the same cross section of the pipeline to be tested can be fully tested.
[0010] Furthermore, the first position adjustment mechanism also includes a slide groove opened on the top of the machine, a bidirectional screw rod is installed inside the slide groove, and the threads at both ends of the bidirectional screw rod are threadedly connected to the slider, and a fixed seat is fixedly installed at one end of the interior of the slide groove, one end of the bidirectional screw rod is rotatably connected to the fixed seat, and the slider is slidably connected to the interior of the slide groove.
[0011] Furthermore, the first position adjustment mechanism further includes a first motor fixedly mounted on one end of the machine platform, and an output end of the first motor is connected to one end of the bidirectional lead screw.
[0012] Furthermore, the placement frame is fixedly installed on the top end of the sliding block, the movable clamping plate is connected with a screw, and the screw is threadedly connected to the placement frame.
[0013] Furthermore, one end of the pipe to be tested is equipped with a plug, and the end is fixed by a group of the clamping mechanisms, the other end of the pipe to be tested is equipped with a connector, and the end is fixed by another group of the clamping mechanisms, one end of the connector is connected to the water injection pipe, and the pressure gauge is also installed on the connector.
[0014] Furthermore, a base plate is fixedly installed on the bottom end of the guide rail seat, a motor seat is fixedly installed on one side of the guide rail seat, a second motor is fixedly installed on one side of the motor seat, a gear is installed on the output end of the second motor, and the gear is meshingly connected with the teeth on the rotating ring.
[0015] Furthermore, a fastening bolt is threadedly connected to the outer rod.
[0016] Furthermore, the base plate is mounted on the electric guide rail.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In the utility model, two sets of clamping mechanisms are used to fix the two ends of the pipe to be tested, and the spacing between the two sets of clamping mechanisms is adjustable, so that pipes of different lengths can be fixed. Then, by pulling the inner rod, the measuring needle on the outside diameter micrometer contacts the surface of the pipe to be tested, and then the fastening bolt is rotated so that one end of the fastening bolt contacts the inner rod, thereby limiting and fixing the inner rod. Then, clean water is injected into the pipe to be tested through the water injection pipe. The pressure in the pipe to be tested can be detected by the pressure gauge. By observing the value of the outside diameter micrometer surface, the deformation of the pipe to be tested due to the change in internal water can be inferred, thereby further measuring the deformation of the pipe to be tested under different internal pressures. At this time, the second motor drives the gear to rotate, and the gear drives the rotating ring to rotate. The rotation of the rotating ring can drive the outside diameter micrometer to rotate, so that the same cross-section of the pipe to be tested can be fully tested. The electric guide rail can drive the outside diameter micrometer to move along the direction of the pipe to be tested, thereby achieving a comprehensive inspection operation of the pipe to be tested. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic structural diagram of the first position adjustment mechanism and the clamping mechanism of the present invention;
[0022] Figure 3 This is a schematic structural diagram of the second position adjustment mechanism of the present utility model;
[0023] Figure 4It is a schematic diagram of the local structure of the utility model;
[0024] Figure 5 It is an enlarged view of point A of the present utility model.
[0025] Reference numerals:
[0026] 1. Machine; 2. First position adjustment mechanism; 201. Slide; 202. Bidirectional lead screw; 203. Slider; 204. First motor; 205. Fixed seat; 3. Clamping mechanism; 301. Placement frame; 302. Movable splint; 303. Screw; 4. Pipe to be tested; 5. Water injection pipe; 6. Pressure gauge; 7. Second position adjustment mechanism; 701. Guide rail seat; 702. Rotating ring; 703. Bottom plate; 704. Motor seat; 705. Second motor; 706. Gear; 8. Outer rod; 801. Inner rod; 802. Fastening bolt; 9. Outside micrometer; 10. Electric guide rail. DETAILED DESCRIPTION
[0027] Below, the utility model is further described with reference to the accompanying drawings and specific embodiments:
[0028] See also Figure 1-5 According to an embodiment of the present invention, a PE drainage pipe tension test device includes a machine 1, a pipe to be tested 4, a water injection pipe 5 and a pressure gauge 6. A first position adjustment mechanism 2 is installed on the top of the machine 1. The first position adjustment mechanism 2 includes two groups of sliders 203 that can move relative to each other. The tops of the two groups of sliders 203 are equipped with a clamping mechanism 3. The clamping mechanism 3 includes a placement frame 301. The interior of the placement frame 301 is equipped with a position-adjustable movable splint 302. A second position adjustment mechanism 7 is also installed on the machine 1. The second position adjustment mechanism 7 includes a guide rail seat 701. A rotating ring 702 is rotatably connected to the guide rail seat 701. An outer rod 8 is installed inside the rotating ring 702. An inner rod 801 is slidably connected to the inner side of the outer rod 8. An outer diameter micrometer 9 is installed at one end of the inner rod 801. Two sets of electric guide rails 10 are also installed on the machine 1. The two sets of electric guide rails 10 can drive the second position adjustment mechanism 7 to move
[0029] The two ends of the pipe 4 to be tested are fixed by two sets of clamping mechanisms 3, and the distance between the two sets of clamping mechanisms 3 is adjustable, so that pipes 4 to be tested of different lengths can be fixed. The tension of the water pressurized pipe 4 to be tested is detected by the external diameter micrometer 9. The rotation of the rotating ring 702 can drive the external diameter micrometer 9 to rotate, so that the same cross section of the pipe 4 to be tested can be fully tested.
[0030] The first position adjustment mechanism 2 also includes a slide 201 opened at the top of the machine 1, and a bidirectional screw rod 202 is installed inside the slide 201. The threads at both ends of the bidirectional screw rod 202 are threadedly connected to the slider 203. A fixed seat 205 is fixedly installed at one end of the interior of the slide 201. One end of the bidirectional screw rod 202 is rotatably connected to the fixed seat 205, and the slider 203 is slidably connected to the interior of the slide 201.
[0031] The first position adjustment mechanism 2 further includes a first motor 204 fixedly mounted at one end of the machine platform 1 , and an output end of the first motor 204 is connected to one end of the bidirectional lead screw 202 .
[0032] The placement frame 301 is fixedly mounted on the top of the slider 203 . The movable clamping plate 302 is connected with a screw 303 , which is threadedly connected to the placement frame 301 .
[0033] One end of the pipe to be tested 4 is equipped with a plug, and the end is fixed by a set of clamping mechanisms 3. The other end of the pipe to be tested 4 is equipped with a connector, and the end is fixed by another set of clamping mechanisms 3. One end of the connector is connected to a water injection pipe 5, and a pressure gauge 6 is also installed on the connector.
[0034] A base plate 703 is fixedly installed at the bottom end of the guide rail seat 701, a motor seat 704 is fixedly installed on one side of the guide rail seat 701, a second motor 705 is fixedly installed on one side of the motor seat 704, and a gear 706 is installed at the output end of the second motor 705, which is meshed with the teeth on the rotating ring 702.
[0035] A fastening bolt 802 is threadedly connected to the outer rod 8 .
[0036] The base plate 703 is assembled on the electric guide rail 10 .
[0037] The working principle of the PE drainage pipe tension resistance detection device of the utility model is as follows: a plug is installed on one end of the pipe to be tested 4 and a connector is installed on the other end, the connection between the plug and the pipe to be tested 4 is placed on one of the placement frames 301, and then the screw 303 is rotated to drive the movable splint 302 to descend, so that the movable splint 302 can be pressed on the connection between the plug and the pipe to be tested 4, thereby fixing the end, and then the connection between the connector and the pipe to be tested 4 is placed on the other group of placement frames 301, and then the screw 303 is rotated to drive the movable splint 302 to descend, so that the movable splint 302 can be pressed on the connection between the connector and the pipe to be tested 4, thereby fixing the end, and then the first motor 204 is started, and the first motor 204 drives the bidirectional screw rod 202 to rotate, and the rotation of the bidirectional screw rod 202 drives the two sets of sliders 203 to move away from each other, and then drives the two sets of clamping mechanisms 3 to move away from each other, so that the pipe to be tested 4 is in a straight state, and then by pulling the inner rod 8 01, so that the measuring needle on the outside diameter micrometer 9 contacts the surface of the pipe to be tested 4, and then the fastening bolt 802 is rotated so that one end of the fastening bolt 802 contacts the inner rod 801, thereby limiting and fixing the inner rod 801. Then, clean water is injected into the pipe to be tested 4 through the water injection pipe 5. The pressure in the pipe to be tested 4 can be detected by the pressure gauge 6. By observing the value of the outside diameter micrometer surface 9, it is inferred that the pipe to be tested 4 has been deformed due to the change in internal water, thereby further measuring the deformation of the pipe to be tested 4 under different internal pressures. At this time, the second motor 705 drives the gear 706 to rotate, and the gear 706 drives the rotating ring 702 to rotate. The rotation of the rotating ring 702 can drive the outside diameter micrometer 9 to rotate, so that the same cross-section of the pipe to be tested 4 can be fully inspected. The outside diameter micrometer 9 can be driven by the electric guide rail 10 to move along the direction of the pipe to be tested 4, thereby achieving a comprehensive inspection operation of the pipe to be tested 4.
[0038] It should be noted that the first motor 204, the pressure gauge 6, the second motor 705, the outside diameter micrometer 9 and the electric guide rail 10 are devices or equipment existing in the prior art, or are devices or equipment that can be realized in the prior art. Their power supply, specific composition and principles are clear to those skilled in the art, so they will not be described in detail.
[0039] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0040] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalent features for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A PE drainage pipe tension test device, comprising a machine (1), a pipe to be tested (4), a water injection pipe (5) and a pressure gauge (6), characterized in that: A first position adjustment mechanism (2) is installed on the top of the machine (1), and the first position adjustment mechanism (2) includes two groups of sliders (203) that can move relative to each other. The tops of the two groups of sliders (203) are equipped with clamping mechanisms (3), and the clamping mechanism (3) includes a placement frame (301). The placement frame (301) is internally equipped with a position-adjustable movable clamp (302). The machine (1) is also equipped with a second position adjustment mechanism (7), and the second position adjustment mechanism (7) includes a guide rail seat (701), a rotating ring (702) is rotatably connected to the guide rail seat (701), an outer rod (8) is installed inside the rotating ring (702), and an inner rod (801) is slidably connected inside the outer rod (8), and an outer diameter micrometer (9) is installed at one end of the inner rod (801). The machine (1) is also equipped with two groups of electric guide rails (10), and the two groups of electric guide rails (10) can drive the second position adjustment mechanism (7) to move.
2. A PE drainage pipe tension detection device according to claim 1, characterized in that: The first position adjustment mechanism (2) further comprises a slide groove (201) provided at the top of the machine platform (1), a bidirectional screw rod (202) being installed inside the slide groove (201), both ends of the bidirectional screw rod (202) being threadedly connected to the slider (203), a fixed seat (205) being fixedly installed at one end inside the slide groove (201), one end of the bidirectional screw rod (202) being rotatably connected to the fixed seat (205), and the slider (203) being slidably connected to the inside of the slide groove (201).
3. A PE drainage pipe tension detection device according to claim 2, characterized in that: The first position adjustment mechanism (2) further comprises a first motor (204) fixedly mounted on one end of the machine platform (1), wherein an output end of the first motor (204) is connected to one end of the bidirectional lead screw (202).
4. A PE drainage pipe tension detection device according to claim 2, characterized in that: The placement frame (301) is fixedly mounted on the top of the slider (203), and a screw rod (303) is connected to the movable splint (302), and the screw rod (303) is threadedly connected to the placement frame (301).
5. A PE drainage pipe tension detection device according to claim 1, characterized in that: One end of the pipe to be tested (4) is equipped with a plug, and the end is fixed by a set of the clamping mechanisms (3); the other end of the pipe to be tested (4) is equipped with a connector, and the end is fixed by another set of the clamping mechanisms (3); one end of the connector is connected to the water injection pipe (5), and the pressure gauge (6) is also installed on the connector.
6. A PE drainage pipe tension detection device according to claim 1, characterized in that: A bottom plate (703) is fixedly mounted on the bottom end of the guide rail seat (701), a motor seat (704) is fixedly mounted on one side of the guide rail seat (701), a second motor (705) is fixedly mounted on one side of the motor seat (704), a gear (706) is mounted on the output end of the second motor (705), and the gear (706) is meshingly connected with the teeth on the rotating ring (702).
7. A PE drainage pipe tension detection device according to claim 1, characterized in that: A fastening bolt (802) is threadedly connected to the outer rod (8).
8. A PE drainage pipe tension detection device according to claim 6, characterized in that: The base plate (703) is assembled on the electric guide rail (10).
Citation Information
Patent Citations
Tension resistance detection device for PE drainage pipe
CN216560034U