Glass defect visual detection system

Abstract

The utility model discloses a visual detection system for glass defects. The visual detection system comprises a defect detection mechanism and a defect visualization mechanism which are sequentially arranged along the conveying direction of glass, the defect visualization mechanism is electrically connected with the defect detection mechanism; the defect detection mechanism is used for detecting whether the glass has defects and acquiring the positions of the defects to generate defect position information; the defect visualization mechanism comprises a laser, and the defect visualization mechanism emits laser to indicate the defect position on the corresponding glass according to the defect position information; according to the utility model, all detected defects on the glass are quickly, accurately and comprehensively indicated in a laser manner, so that the visualization degree of the defects is improved, and a quality inspector can clearly see the distribution and position of the defects on the glass at a glance and secondarily confirm the defects detected by a defect detector; according to the utility model, the defect position of the glass can be confirmed more efficiently, the working efficiency is improved, and the practicability and the popularization value are very high.

Description

Technical Field

[0001] The utility model relates to the technical field of glass detection, in particular to a glass defect visualization detection system. Background Art

[0002] With the rapid development of home appliances and construction technology, glass, as a key industrial material used in these fields, has a quality that directly impacts the aesthetics and lifespan of products. During the glass production process, defects can occur for a variety of reasons, primarily scratches, bubbles, and stains. Detecting defective glass during production can allow it to be returned to the factory for reprocessing, effectively reducing costs and improving product quality. Therefore, identifying glass defects is a pressing issue for glass manufacturers in both production quality control and product quality inspection. Currently, many glass manufacturers rely on workers to visually identify defects, a labor-intensive and time-consuming process, as well as challenging to detect. While automated glass defect detection equipment is commercially available, such equipment can only issue an alarm or mark the product when it detects defective glass. Even if it can screen out defective glass, workers still need to visually locate and confirm the corresponding defects on the glass. This method is inefficient, incomplete, and unintuitive. For most domestic glass manufacturers, developing highly efficient inspection equipment that can easily and intuitively identify defects is an urgent need. Utility Model Content

[0003] The utility model provides a glass defect visualization detection system, which aims to improve the problem of insufficient synchronous triggering accuracy of a camera and a light source in the existing glass defect detection system.

[0004] To achieve the above-mentioned purpose, the glass defect visualization detection system proposed in the present invention includes a defect detection mechanism and a defect visualization mechanism sequentially arranged along the conveying direction of the glass; the defect visualization mechanism is electrically connected to the defect detection mechanism;

[0005] The defect detection mechanism is used to detect whether the glass has defects and obtain the location of the defects to generate defect location information;

[0006] The defect visualization mechanism includes a laser, and the defect visualization mechanism emits laser light to indicate the defect position on the corresponding glass according to the defect position information.

[0007] In some embodiments, the defect visualization mechanism further includes a controller; the controller is integrated with:

[0008] A COMS switch control unit, used to control the frequency of the laser emitted by the laser;

[0009] A main control unit is electrically connected to the CMOS switch control unit, and the main control unit outputs a control signal to the CMOS switch control unit based on the defect location information.

[0010] In some embodiments, the defect visualization mechanism further includes a galvanometer, which is used to control the direction of laser emission in the laser; the main control unit outputs a control signal to the galvanometer based on the defect position information.

[0011] In some embodiments, the defect visualization mechanism also includes a cooling fan for dissipating heat for the laser; a cooling unit is integrated in the controller; the cooling unit is provided with a cooling fan connection port connected to the cooling fan, and the cooling unit is used to output a control signal to the cooling fan.

[0012] In some embodiments, the defect detection mechanism further includes a detection unit, which is used to generate and output defect position information of the glass; the detection unit is electrically connected to the main control unit.

[0013] In some embodiments, the defect visualization mechanism further includes a housing, wherein a mounting cavity is formed in the housing for accommodating the galvanometer, the laser, and the controller.

[0014] In some embodiments, the laser is cooperatively connected with the galvanometer, and a light outlet is provided on the surface of the housing corresponding to the galvanometer.

[0015] In some embodiments, the glass defect visualization detection system further includes a roller conveyor arranged along the conveying direction of the glass, and the light outlet is arranged toward the roller conveyor.

[0016] In some embodiments, a vent is provided on a surface of the housing opposite to the light outlet; the heat dissipation fan is located in the installation cavity, and the heat dissipation fan is provided corresponding to the vent.

[0017] In some embodiments, the defect visualization mechanism further includes a support frame, one end of the support frame is connected to the housing, and the other end is fixedly connected to the base.

[0018] The beneficial effects of the technical solution of the present invention are as follows: a defect visualization mechanism is provided in the present invention, and after the glass is inspected by the defect detection mechanism, the defect detection mechanism sends the defect position information obtained by the detection to the defect visualization mechanism, and the defect visualization mechanism emits a laser according to the defect position information to indicate the defect position on the corresponding glass; the present invention can indicate all detected defects on the glass quickly, accurately and comprehensively by means of a laser, thereby improving the visualization of defects, allowing quality inspectors to see the distribution and position of defects on the glass at a glance, and to conduct a second confirmation of the defects detected by the defect detection machine; the present invention makes the confirmation of the defect position of the glass more efficient, improves work efficiency, and has strong practicality and promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the glass defect visualization detection system of the utility model;

[0020] Figure 2 This is a cross-sectional structural diagram of the glass defect visualization detection mechanism of the present invention;

[0021] In the figure: 100, defect detection mechanism; 200, defect visualization mechanism; 210, laser; 220, controller; 230, galvanometer; 240, cooling fan; 250, housing; 251, light outlet; 252, vent; 260, installation cavity; 270, support frame; 280, base; 300, roller; 400, glass. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the schemes in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0024] It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element.

[0025] In addition, the descriptions of "first," "second," etc. in this utility model are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0026] The utility model proposes a glass defect visualization detection system, referring to Figures 1 to 2 The glass defect visualization detection system includes a defect detection mechanism 100 and a defect visualization mechanism 200 sequentially arranged along the conveying direction of the glass 400; the defect visualization mechanism 200 is electrically connected to the defect detection mechanism 100;

[0027] The defect detection mechanism 100 is used to detect whether the glass 400 has defects and obtain the location of the defects to generate defect location information;

[0028] The defect visualization mechanism 200 includes a laser 210 , and the defect visualization mechanism 200 emits laser light to indicate the defect position on the corresponding glass 400 according to the defect position information.

[0029] In the glass defect visualization detection system, the defect detection mechanism 100 can adopt the existing glass defect detection equipment; the defect visualization mechanism 200 is electrically connected to the defect detection mechanism 100. When the glass 400 passes through the defect detection mechanism 100, the defect detection mechanism 100 detects and determines whether the glass 400 has defects based on the detection results. If there are defects, defect position information is generated, and the defect position is accurately determined in the form of coordinates; the defect visualization mechanism 200 includes a laser 210. The method of emitting laser to indicate the defect position on the glass 400 is intuitive and highly visualized, and the laser irradiation method is not limited by parameters such as the size, shape or thickness of the glass 400; in some other embodiments, multiple lasers 210 can also be provided, and multiple laser beams are corresponded to the coordinates of multiple defects one by one, indicating at the same time. The multiple defect locations on the glass 400 can enable quality inspectors to quickly understand the distribution of defects in a comprehensive and intuitive manner. In this embodiment, after the glass 400 is inspected by the defect detection mechanism 100, the defect detection mechanism 100 sends the detected defect location information to the defect visualization mechanism 200, and the defect visualization mechanism 200 emits a laser according to the defect location information to indicate the corresponding defect location on the glass 400. The glass 400 defect visualization detection system can use a laser to quickly, accurately and comprehensively indicate all detected defects on the glass 400, thereby improving the visualization of defects and allowing quality inspectors to see the defect distribution and location on the glass 400 at a glance, and to perform secondary confirmation of the defects detected by the defect detection machine, making the defect location confirmation of the glass 400 more efficient.

[0030] Furthermore, the defect visualization mechanism 200 further includes a controller 220 ; the controller 220 integrates:

[0031] A COMS switch control unit, used to control the frequency of the laser emitted by the laser 210;

[0032] The main control unit is electrically connected to the COMS switch control unit, and the main control unit outputs a control signal to the COMS switch control unit based on the defect position information; the controller 220 is a laser control card; the detection unit of the defect detection mechanism 100 communicates with the main control unit of the controller 220 in the defect visualization mechanism 200 through serial communication, and transmits the defect position information to the main control unit.

[0033] Furthermore, the defect visualization mechanism 200 also includes a galvanometer 230, which is used to control the direction of laser emission in the laser 210; the main control unit outputs a control signal to the galvanometer 230 based on the defect position information; the galvanometer 230 can also change the pattern of the laser by controlling the spot size and other reflection parameters of the laser beam focus, such as emitting a point-shaped, circle-shaped or square-shaped laser pattern to indicate the defect position; the main control unit directly controls the galvanometer 230 based on the instructions of the defect position information collected by the defect detection mechanism 100.

[0034] Furthermore, the defect visualization mechanism 200 also includes a cooling fan 240 for dissipating heat for the laser 210; a cooling unit is integrated in the controller 220; the cooling unit is provided with a cooling fan 240 connection port for connecting to the cooling fan 240, and the cooling unit is used to output a control signal to the cooling fan 240; the cooling unit is electrically connected to the main control unit, and the main control unit can output corresponding control instructions to the cooling unit in real time according to the on and off status of the laser 210, thereby improving the heat dissipation efficiency; in some other embodiments, the laser 210 and the controller 220 are both installed inside the housing 250, and the cooling fan 240 can not only dissipate heat for the laser 210, but also dissipate heat for the controller 220.

[0035] Furthermore, the defect detection mechanism 100 also includes a detection unit, which is used to generate and output defect position information of the glass 400; the detection unit is electrically connected to the main control unit; after the detection unit obtains the defect position of the glass 400, it generates the defect position information in the form of coordinates, and the positioning is accurate; and the coordinate recording form is applicable to any glass of different sizes and shapes; thereby enhancing the product adaptability of the glass defect visualization detection system.

[0036] Furthermore, the defect visualization mechanism 200 also includes a housing 250, and a mounting cavity 260 is formed in the housing 250 for accommodating the galvanometer 230, the laser 210 and the controller 220; in some other embodiments, the housing 250 may be a galvanometer protective shell; the housing 250 provides protection for the laser 210 and the galvanometer 230, and provides an installation space for the controller 220.

[0037] Furthermore, the laser 210 is connected to the galvanometer 230, and a light outlet 251 is provided on the surface of the housing 250 corresponding to the galvanometer 230; the laser emitted by the laser 210 passes through the galvanometer 230 and is emitted from the light outlet 251 to the surface of the glass 400; the galvanometer 230 can accurately control the direction, path and spot size of the laser beam, improve the stability of the laser, and ensure the output quality.

[0038] Furthermore, the glass defect visualization detection system also includes a roller 300 arranged along the conveying direction of the glass 400, and the light outlet 251 is arranged toward the roller 300; in the glass defect visualization detection system, the conveying mechanism of the glass 400 can adopt existing technology, including but not limited to the roller 300; during operation, when the light outlet 251 is arranged facing the glass 400, a better laser indication effect can be obtained.

[0039] Furthermore, a vent 252 is provided on the surface of the side of the outer shell 250 opposite to the light outlet 251; the cooling fan 240 is located in the installation cavity 260, and the cooling fan 240 is provided corresponding to the vent 252; the vent 252 and the light outlet 251 are respectively located at opposite ends of the outer shell 250, thereby avoiding the situation where the cooling fan 240 may affect the light outlet 251 when it is working.

[0040] Furthermore, the defect visualization mechanism 200 also includes a support frame 270, one end of the support frame 270 is connected to the shell 250, and the other end is fixedly connected to the base 280; the support frame 270 is used to fix and support the shell 250, so that the shell 250 is stably maintained in a suitable position, which is convenient for emitting laser irradiation to the glass 400 on the roller 300; in some other embodiments, the support frame 270 can also use linear modules, slides and screw rods and other conveying mechanisms to facilitate the adjustment of the position of the shell 250; the base 280 is provided with fixing parts, such as bolts, etc., which can fix the support frame 270 to the ground, wall or other external equipment.

[0041] The above description is only part or preferred embodiments of the present invention. Neither the text nor the drawings can limit the scope of protection of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the overall concept of the present invention, or direct / indirect application in other related technical fields are included in the scope of protection of the present invention.

Claims

1. A glass defect visual detection system, characterized in that: It includes a defect detection mechanism and a defect visualization mechanism sequentially arranged along the conveying direction of the glass; the defect visualization mechanism is electrically connected to the defect detection mechanism; The defect detection mechanism is used to detect whether the glass has defects and obtain the location of the defects to generate defect location information; The defect visualization mechanism includes a laser, and the defect visualization mechanism emits laser light to indicate the defect position on the corresponding glass according to the defect position information.

2. The glass defect visual detection system according to claim 1, characterized in that: The defect visualization mechanism further includes a controller; the controller is integrated with: A COMS switch control unit, used to control the frequency of the laser emitted by the laser; A main control unit is electrically connected to the CMOS switch control unit, and the main control unit outputs a control signal to the CMOS switch control unit based on the defect location information.

3. The glass defect visual detection system according to claim 2, characterized in that: The defect visualization mechanism further includes a galvanometer, which is used to control the direction of laser emission in the laser; the main control unit outputs a control signal to the galvanometer based on the defect position information.

4. The glass defect visual detection system according to claim 3, characterized in that: The defect visualization mechanism also includes a cooling fan for dissipating heat for the laser; a cooling unit is integrated in the controller; the cooling unit is provided with a cooling fan connection port for connecting the cooling fan, and the cooling unit is used to output a control signal to the cooling fan.

5. The glass defect visual detection system according to claim 4, characterized in that: The defect detection mechanism further includes a detection unit, which is used to generate and output defect position information of the glass; the detection unit is electrically connected to the main control unit.

6. The glass defect visual detection system according to claim 5, characterized in that: The defect visualization mechanism further includes a housing, wherein a mounting cavity is formed in the housing for accommodating the galvanometer, the laser, and the controller.

7. The glass defect visual detection system according to claim 6, characterized in that: The laser is connected to the galvanometer, and a light outlet is provided on the surface of the housing corresponding to the galvanometer.

8. The glass defect visual detection system according to claim 7, characterized in that: The glass defect visual detection system further comprises a roller conveyor arranged along the conveying direction of the glass, and the light outlet is arranged toward the roller conveyor.

9. The glass defect visual detection system according to claim 7, characterized in that: A vent is provided on a surface of the housing opposite to the light outlet; the heat dissipation fan is located in the installation cavity, and the heat dissipation fan is provided corresponding to the vent.

10. The glass defect visual detection system according to claim 9, characterized in that: The defect visualization mechanism further includes a support frame, one end of which is connected to the shell, and the other end of which is fixedly connected to the base.

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