Wire harness fixing structure and wire harness fixing system
The wiring harness fixing structure with grid-shaped positioning holes and elastic clips, combined with modular tooling boards, solves the problems of large space occupied by tooling boards and slow switching, realizes the reuse and rapid switching of tooling boards, and meets the needs of high-precision wiring harness routing.
Patent Information
- Application Number
- CN202422327395.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-09-24
AI Technical Summary
In the prior art, tooling plates occupy a large space, have a slow switching process and cannot be reused, resulting in low production efficiency and material waste.
The wiring harness fixing structure adopts a grid-shaped positioning hole and elastic clips, combined with a modular tooling board design. The positioning fixture cooperates with the mounting holes of the circuit drawing to achieve stable fixation and rapid switching of the wiring harness.
It realizes the reuse of tooling boards, reduces space occupation, meets the needs of high-precision wiring harness routing, and can quickly switch to adapt to different circuit directions, thereby improving production efficiency.
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Figure CN223321720U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire harness assembly, and more specifically, relates to a wire harness fixing structure and a wire harness fixing system. Background Art
[0002] With the rapid development of industrial level and the continuous changes in market demand, the degree of integration of electronic and power products has become increasingly higher, which has brought higher challenges to the internal structure and wiring of the products. As a pre-processed product that is easy to install, the advantages of wire harness are reflected in safety, integration and standardization.
[0003] During the wire harness assembly process, the harness needs to be secured. Specifically, individual wires are laid out on a fixture board according to pre-assembled circuits, and then a combination of processes is used to meet specific electrical requirements. Conventional technology typically uses wood or plywood as the fixture board. Wire clamps are then attached to the board according to the product dimensions indicated on the drawing to secure the harness.
[0004] Due to the large variety of products, each product corresponds to one or more tooling boards, resulting in a large number of tooling boards being placed on the production site, taking up a large amount of space. The tooling boards are heavy and the switching process is slow. In addition, one tooling board can only realize the assembly of a single product. After the traditional tooling board is modified in the wiring harness product, the original tooling is basically scrapped, resulting in a huge waste of materials and the inability to reuse resources. Utility Model Content
[0005] The purpose of the utility model is to provide a wire harness fixing structure and a wire harness fixing system, aiming to solve the technical problems existing in the prior art that the tooling plate occupies a large space, has a slow switching process and cannot be reused.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is to provide a wiring harness fixing structure, comprising:
[0007] A tooling plate is provided with a plurality of positioning holes arranged in a grid pattern, and a limiting groove is provided on the hole wall of each positioning hole; and
[0008] The positioning clamp includes a positioning portion and a clamping portion; the positioning portion is provided with an elastic clip, the positioning portion can be inserted into any one of the positioning holes, and the elastic clip is clamped in the limiting groove; the clamping portion is connected to the positioning portion, and the clamping portion is used to clamp the wiring harness.
[0009] In a possible implementation, the tooling plate includes at least two plate bodies stacked in sequence; the positioning holes penetrate through the plurality of plate bodies along the plate thickness direction;
[0010] Among them, in each of the two adjacent plate bodies, the upper surface of the lower plate body is provided with an upper groove corresponding to each of the positioning holes, and the lower surface of the upper plate body is provided with a lower groove corresponding to each of the positioning holes; the lower grooves correspond to the upper grooves one by one and form the limiting groove.
[0011] In some embodiments, the upper grooves between two adjacent positioning holes are interconnected and coaxially arranged; the lower grooves between two adjacent positioning holes are interconnected and coaxially arranged.
[0012] In some embodiments, the plurality of upper grooves of each plate body are distributed in a rectangular array, and the plurality of lower grooves of each plate body are distributed in a rectangular array.
[0013] In a possible implementation, at least two limiting grooves are provided and are distributed at intervals along the circumference of the positioning hole; at least two groups of elastic clips are provided, and each group of elastic clips is correspondingly clipped into one of the limiting grooves.
[0014] In some embodiments, the positioning hole is a square hole, and each side wall of the positioning hole is provided with the limiting groove.
[0015] In some embodiments, at least two groups of the elastic clips are spaced apart along the axial direction of the positioning portion and staggered along the circumferential direction.
[0016] In some embodiments, the positioning portion includes a tip and a cuboid portion connected in sequence; and the clamping portion is connected to an end of the cuboid portion.
[0017] In a possible implementation, the clamping end of the elastic clamping member is a sphere, and the groove wall of the limiting groove is an arc-shaped surface.
[0018] The beneficial effect of the wire harness fixing structure provided by the utility model is that, compared with the prior art, the wire harness fixing structure provided by the utility model only needs to drill mounting holes at specific positions of the circuit drawing when assembling the wire harness, the circuit drawing is covered on the tooling board, and then the positioning fixture is inserted into the mounting hole and the positioning hole, and the elastic clamp is clamped with the limit groove, so that the positioning fixture is plugged in and fixed stably, thereby ensuring the stable fixation of the wire harness;
[0019] Since multiple positioning holes are opened on the tooling plate and the multiple positioning holes are distributed in a grid shape, the hole density of the positioning holes is high and can correspond to each mounting hole, which can realize complex and dense node harness wiring and meet the needs of high-precision harness wiring;
[0020] In addition, the positioning fixture is plugged into the positioning hole, and when different circuit drawings are replaced, the positioning fixture can be quickly plugged in and switched to fit different circuit directions, realizing the reuse of the tooling board and meeting the needs of various types of wiring harness production;
[0021] Furthermore, the tooling board can adopt a modular structure, which is small in size, occupies little space, and is easy to maintain.
[0022] The utility model also provides a wiring harness fixing system, comprising:
[0023] The above-mentioned wire harness fixing structure; and
[0024] A circuit drawing is covered on the wiring harness fixing structure; a plurality of mounting holes are provided on the circuit drawing, each of the mounting holes corresponds to a positioning hole, and the positioning fixture is inserted into the mounting hole and the corresponding positioning hole.
[0025] The wire harness fixing system provided by the present invention adopts the above-mentioned wire harness fixing structure, which can realize the reuse of tooling plates, reduce the space occupied by tooling plates, and realize the rapid switching of wire harness fixing for different products, thereby meeting the production requirements of various types of wire harnesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 A schematic structural diagram of a wiring harness fixing structure provided by an embodiment of the present utility model;
[0028] Figure 2 A schematic diagram of a partially exploded structure of a wiring harness fixing structure provided by an embodiment of the present utility model;
[0029] Figure 3 A partially exploded side cross-sectional structural diagram of a tooling plate of a wiring harness fixing structure provided by an embodiment of the present utility model;
[0030] Figure 4 A schematic diagram of the partial structure of the intermediate layer tooling plate of the wiring harness fixing structure provided by an embodiment of the present utility model;
[0031] Figure 5 A structural schematic diagram of a positioning fixture of a wiring harness fixing structure provided in an embodiment of the present utility model.
[0032] In the figure: 1. tooling plate; 11. positioning hole; 12. limiting groove; 121. upper groove; 122. lower groove; 13. plate body; 2. positioning fixture; 21. positioning part; 211. tip; 212. cuboid part; 22. clamping part; 23. elastic clip; 3. support plate. DETAILED DESCRIPTION
[0033] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0034] Please also refer to Figure 1 and Figure 2 The wire harness fixing structure provided by the present invention will now be described. The wire harness fixing structure comprises a tooling plate 1 and a positioning fixture 2. The tooling plate 1 is provided with a plurality of positioning holes 11 arranged in a grid pattern, and a limiting groove 12 is provided on the hole wall of each positioning hole 11; the positioning fixture 2 comprises a positioning portion 21 and a clamping portion 22; the positioning portion 21 is provided with an elastic clamping member 23, and the positioning portion 21 can be inserted into any of the positioning holes 11, and the elastic clamping member 23 is clamped into the limiting groove 12; the clamping portion 22 is connected to the positioning portion 21, and the clamping portion 22 is used to clamp the wire harness.
[0035] It should be noted that the wiring harness fixing structure must be used in conjunction with a circuit diagram. Multiple mounting holes are provided at specific locations on the circuit diagram, which is then covered on the tooling plate 1. The number of positioning fixtures 2 is the same as the number of mounting holes. The positioning fixtures 2 pass through the mounting holes and are inserted and positioned within the positioning holes 11.
[0036] Multiple mounting holes are used to secure the wiring harness, so the distance between adjacent mounting holes is relatively close, meaning the hole density of the multiple mounting holes is low. The multiple positioning holes 11 are distributed in a grid pattern on the tooling plate 1, meaning the spacing between adjacent positioning holes 11 is very close. This results in a high hole density for the positioning holes 11, allowing them to accommodate mounting holes in different locations.
[0037] The tooling board 1 can adopt a modular structure, which can reduce the size of the tooling board 1 accordingly and reduce the space it occupies; when in use, multiple tooling boards 1 are spliced together to form a size that matches the circuit drawing, and when not in use, each tooling board 1 is stored independently.
[0038] During use, in order to ensure the stability of multiple tooling boards 1 after splicing, a support plate 3 can be added, and each tooling board 1 is fixed on the support plate 3 respectively. In this way, the multiple tooling boards 1 do not need to be connected, but only need to be spliced, which simplifies the splicing process.
[0039] The positioning portion 21 is used to be fixed in the positioning hole 11, and the clamping portion 22 is used to clamp the wiring harness. The clamping portion 22 can be a U-shaped structure, a T-shaped structure, or other structures. This embodiment does not limit the specific structure of the clamping portion 22, as long as it can clamp and fix the wiring harness.
[0040] The elastic clip 23 has elastic freedom to move radially along the positioning hole 11. During insertion of the positioning portion 21 into the positioning hole 11, the elastic clip 23 is squeezed by the hole wall of the positioning hole 11, retracting and storing energy to ensure smooth insertion of the positioning portion 21. After the elastic clip 23 moves into the limiting groove 12, it releases energy and is locked and retained within the limiting groove 12. The elastic clip 23 and the limiting groove 12 engage radially along the positioning hole 11 to limit the displacement of the positioning portion 21, thereby ensuring stable fixation of the wiring harness.
[0041] When the fixed position of the wiring harness needs to be switched, the positioning fixture 2 can be directly pulled out manually. The external force applied manually can overcome the elastic force of the elastic clamping part 23, thereby facilitating the rapid plug-in and pull-out switching of the positioning fixture 2.
[0042] Compared with the prior art, the wiring harness fixing structure provided by the present invention only requires drilling mounting holes at specific positions on the circuit drawing when assembling the wiring harness. The circuit drawing is covered on the tooling plate 1, and then the positioning fixture 2 is inserted into the mounting hole and the positioning hole 11. The elastic clip 23 is engaged with the limiting groove 12, so that the positioning fixture 2 is plugged in and fixed stably, thereby ensuring that the wiring harness is stably fixed.
[0043] Since multiple positioning holes 11 are opened on the tooling plate 1 and the multiple positioning holes 11 are distributed in a grid shape, the hole density of the positioning holes 11 is high and can correspond to each mounting hole, complex and dense node harness wiring can be realized to meet high-precision harness wiring requirements.
[0044] In addition, the positioning fixture 2 is plugged into the positioning hole 11. When different circuit drawings are replaced, the positioning fixture 2 can be quickly plugged in and switched to fit different circuit directions, thereby realizing the reuse of the tooling plate 1 and meeting various types of wiring harness production needs.
[0045] Furthermore, the tooling plate 1 can adopt a modular structure, which is small in size, occupies little space, and is easy to maintain.
[0046] In some embodiments, the above-mentioned limiting groove 12 and elastic clamping member 23 can be used as follows: Figure 2 and Figure 5 The structure shown, see Figure 2 and Figure 5 There are at least two limiting grooves 12 , which are spaced apart along the circumference of the positioning hole 11 ; there are at least two groups of elastic clips 23 , and each group of elastic clips 23 is correspondingly clipped into one limiting groove 12 .
[0047] Since the elastic clip 23 and the limiting groove 12 are radially engaged with each other along the positioning hole 11, more than two groups of matching relationships between the elastic clip 23 and the positioning hole 11 are set, and the positioning portion 21 can be limited in at least two directions to prevent the positioning portion 21 from rotating after being inserted into the positioning hole 11.
[0048] To further enhance the anti-rotation function, preferably, refer to Figure 2 The positioning hole 11 is a square hole, and a limiting groove 12 is provided on each side wall of the positioning hole 11.
[0049] Since each side wall of the positioning hole 11 is provided with a limiting groove 12, each side wall is the same, which can simplify the production mold of the tooling plate 1, make the tooling plate 1 simple in structure, low in production and use cost, and convenient for later maintenance.
[0050] In addition, when inserting the positioning portion 21 , there is no need to deliberately adjust the circumferential position of the positioning portion 21 , which can ensure that the elastic clip 23 smoothly enters the limiting groove 12 .
[0051] In order to adapt to the structure of the positioning hole 11, the positioning portion 21 includes a tip 211 and a rectangular parallelepiped portion 212 connected in sequence; the clamping portion 22 is connected to the end of the rectangular parallelepiped portion 212, such as Figure 5 As shown. The tip 211, the cuboid portion 212, and the clamping portion 22 are sequentially connected along the axial direction. The tip 211 is used to guide the insertion into the positioning hole 11. The outer diameter of the cuboid portion 212 is slightly smaller than the inner diameter of the positioning hole 11 to ensure smooth insertion and removal of the cuboid portion 212.
[0052] In some embodiments, the tooling plate 1 can be used as follows Figure 2 and Figure 3 The structure shown, see Figure 2 and Figure 3 The tooling plate 1 includes at least two plate bodies 13 stacked in sequence; the positioning holes 11 penetrate the plurality of plate bodies 13 along the plate thickness direction.
[0053] Among them, in each of the two adjacent plate bodies 13, the upper surface of the lower plate body 13 is provided with an upper groove 121 corresponding to each positioning hole 11, and the lower surface of the upper plate body 13 is provided with a lower groove 122 corresponding to each positioning hole 11; the lower groove 122 corresponds to the upper groove 121 one by one up and down, and forms a limit groove 12.
[0054] Specifically, in each of the two adjacent plate bodies 13, for the upper plate body 13, each positioning hole 11 corresponds to a lower groove 122, and for the lower plate body 13, each positioning hole 11 corresponds to an upper groove 121. After the two plate bodies 13 are superimposed, the upper groove 121 and the lower groove 122 are engaged to form a limiting groove 12.
[0055] The upper groove 121 and the lower groove 122 are respectively formed on the surface of the plate body 13. Compared with the method of directly grooving on the hole wall of the positioning hole 11, the limiting groove 12 is formed by splicing the upper groove 121 and the lower groove 122. The forming method of the limiting groove 12 can be simplified, making it easier to process and manufacture, thereby optimizing the overall structure of the tooling plate 1.
[0056] In order to further simplify the forming method of the upper groove 121 and the lower groove 122, please refer to Figure 2 and Figure 4 On the basis of the above embodiment, the upper grooves 121 between two adjacent positioning holes 11 are mutually connected and coaxially arranged; the lower grooves 122 between two adjacent positioning holes 11 are mutually connected and coaxially arranged.
[0057] The upper groove 121 and the lower groove 122 can be understood as follows: two adjacent positioning holes 11 share one upper groove 121, and two adjacent positioning holes 11 share one lower groove 122. This simplifies the mold for manufacturing the plate body 13, enhances the strength of the plate body 13, and avoids stress concentration on the surface of the plate body 13.
[0058] It should be noted that, for a positioning hole 11, an upper groove 121 may be provided between the positioning hole 11 and each adjacent positioning hole 11, or between the positioning hole 11 and one or several adjacent positioning holes 11. This embodiment does not limit the distribution of the upper grooves 121, as long as the upper grooves 121 can connect two adjacent positioning holes 11. The same method applies to the lower grooves 122.
[0059] See also Figure 4 On the basis of the above embodiment, the multiple upper grooves 121 of each plate body 13 are distributed in a rectangular array, and the multiple lower grooves 122 of each plate body 13 are distributed in a rectangular array.
[0060] The multiple upper grooves 121 can be considered as a parallel, parallel arrangement. For each row of upper grooves 121, the central axes coincide, and for each column of upper grooves 121, the central axes coincide. The same applies to the lower grooves 122. This further simplifies the mold for manufacturing the plate body 13, resulting in a simpler structure for the tooling plate 1, lower production and operating costs, and easier maintenance.
[0061] Preferably, for a positioning hole 11, there is an upper groove 121 between the positioning hole 11 and each adjacent positioning hole 11, so that multiple plate bodies 13 can be stacked at will as long as the outer peripheries overlap, thereby simplifying the stacking method of the tooling plates 1.
[0062] In some embodiments, the elastic clip 23 may also be used as follows: Figure 5 The structure shown, see Figure 5 There are at least two groups of elastic clips 23 , and the at least two groups of elastic clips 23 are spaced apart along the axial direction of the positioning portion 21 and staggered along the circumferential direction.
[0063] At least two groups of elastic clips 23 are not in the same axial direction and not in the same radial direction. At least two groups of elastic clips 23 are staggered. On the one hand, they can avoid each other and avoid elastic conflicts; on the other hand, they can also adapt to the multi-layered plate bodies 13 to ensure that the limiting grooves 12 on each plate body 13 can correspond to the elastic clips 23 for engagement.
[0064] Preferably, in this embodiment, there are three plate bodies 13. The three plate bodies 13 can form two layers of limiting grooves 12, and each positioning portion 21 is correspondingly provided with two groups of elastic clamping members 23.
[0065] In some embodiments, the above-mentioned limiting groove 12 and elastic clamping member 23 can be used as follows: Figure 3 and Figure 5 The structure shown, see Figure 3 and Figure 5 The clamping end of the elastic clamping member 23 is a sphere, and the groove wall of the limiting groove 12 is an arc-shaped surface. The spherical surface of the sphere abuts against the arc-shaped surface. On the one hand, the abutment area can be increased, so that there is surface contact between the sphere and the limiting groove 12, thereby ensuring the stability of the elastic abutment; on the other hand, when inserting and removing the positioning part 21 into the positioning hole 11, it can also ensure that the elastic clamping member 23 can smoothly enter and slide out of the limiting groove 12.
[0066] Specifically, the elastic clamping member 23 includes a sphere and an elastic body, wherein the elastic body is located inside the positioning portion 21 , one end of the elastic body is fixed, and the other end is connected to the sphere.
[0067] In addition, the cross section of the upper groove 121 is a lower semicircle, and the cross section of the lower groove 122 is an upper semicircle. When the lower groove 122 and the upper groove 121 are superimposed, the cross section of the limiting groove 12 formed is circular or elliptical.
[0068] Based on the same inventive concept, the present application also provides a wiring harness fixing system, including the above
[0069] Wire harness fixing structure and circuit drawing; the circuit drawing is covered on the wire harness fixing structure; there are multiple mounting holes on the circuit drawing, each mounting hole corresponds to a positioning hole 11, and a positioning fixture 2 is inserted into the mounting hole and the corresponding positioning hole 11.
[0070] The wire harness fixing system provided by the present invention adopts the above-mentioned wire harness fixing structure, which can realize the reuse of the tooling plate 1, reduce the space occupied by the tooling plate 1, and realize the rapid switching of the fixing of wire harnesses of different products to meet the production requirements of various types of wire harnesses.
[0071] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A wire harness fixing structure, characterized in that: include: A tooling plate (1) is provided with a plurality of positioning holes (11) arranged in a grid pattern, and a limiting groove (12) is provided on the hole wall of each positioning hole (11); as well as A positioning clamp (2) comprises a positioning portion (21) and a clamping portion (22); an elastic clamping member (23) is provided on the positioning portion (21); the positioning portion (21) can be inserted into any one of the positioning holes (11), and the elastic clamping member (23) is clamped into the limiting groove (12); the clamping portion (22) is connected to the positioning portion (21), and the clamping portion (22) is used to clamp a wiring harness.
2. The wire harness fixing structure according to claim 1, wherein: The tooling plate (1) comprises at least two layers of plate bodies (13) stacked in sequence; the positioning holes (11) penetrate through the plurality of plate bodies (13) along the plate thickness direction; Among them, in each of the two upper and lower adjacent plate bodies (13), the upper surface of the lower plate body (13) is provided with an upper groove (121) corresponding to each of the positioning holes (11), and the lower surface of the upper plate body (13) is provided with a lower groove (122) corresponding to each of the positioning holes (11); the lower groove (122) corresponds to the upper groove (121) one by one and surrounds the limiting groove (12).
3. The wire harness fixing structure according to claim 2, wherein: The upper grooves (121) between two adjacent positioning holes (11) are mutually connected and are coaxially arranged; the lower grooves (122) between two adjacent positioning holes (11) are mutually connected and are coaxially arranged.
4. The wire harness fixing structure according to claim 2, wherein: The plurality of upper grooves (121) of each plate body (13) are distributed in a rectangular array, and the plurality of lower grooves (122) of each plate body (13) are distributed in a rectangular array.
5. The wire harness fixing structure according to claim 1, wherein: At least two limiting grooves (12) are provided and are spaced apart along the circumference of the positioning hole (11); at least two groups of elastic clamping members (23) are provided, and each group of elastic clamping members (23) is correspondingly clamped in one limiting groove (12).
6. The wire harness fixing structure according to claim 5, wherein: The positioning hole (11) is a square hole, and each side wall of the positioning hole (11) is provided with the limiting groove (12).
7. The wire harness fixing structure according to claim 5, wherein: At least two groups of the elastic clamping members (23) are spaced apart along the axial direction of the positioning portion (21) and staggered along the circumferential direction.
8. The wire harness fixing structure according to claim 7, wherein: The positioning portion (21) comprises a tip (211) and a rectangular parallelepiped portion (212) connected in sequence; the clamping portion (22) is connected to the end of the rectangular parallelepiped portion (212).
9. The wire harness fixing structure according to claim 1, wherein: The clamping end of the elastic clamping member (23) is a sphere, and the groove wall of the limiting groove (12) is an arc-shaped surface.
10. A wire harness fixing system, characterized in that: include: The wiring harness fixing structure according to any one of claims 1 to 9; as well as A circuit drawing is covered on the wiring harness fixing structure; a plurality of mounting holes are provided on the circuit drawing, each mounting hole corresponds to a positioning hole (11), and the positioning fixture (2) is inserted into the mounting hole and the corresponding positioning hole (11).