Hidden installation electric moped controller structure
By hiding the installation structure, the problems of inconvenient installation and exposed lines of the electric bicycle controller are solved, the stability and sealing are improved, and the service life of the controller is extended.
Patent Information
- Application Number
- CN202422454885.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-10-11
AI Technical Summary
The existing electric bicycle controller is inconvenient to install and disassemble, and the controller circuit is exposed and easily damaged, which shortens the service life.
It adopts a hidden installation structure, including concave installation groove, sealing gasket, installation cover, support installation plate and locking knob and other components, which are fixed by hexagon socket screws to increase the stability and sealing of the installation.
It realizes stable hidden installation and convenient disassembly of the controller, improves the sealing, protects the controller from damage and extends its service life.
Smart Images

Figure CN223322255U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric bicycle controllers, and more specifically, to a hidden installation electric bicycle controller structure. Background Art
[0002] An electric assisted bicycle is a vehicle that can use the electricity from a battery as a power source. The controller of an electric assisted bicycle is a core control component used to control starting, running, forward and backward, speed, stopping, and other electronic components of the electric assisted bicycle. Ensuring the quality and performance of the controller plays an important role in the development of electric vehicles. For example, prior art announcement number CN220711806U discloses a controller structure and an electric assisted bicycle. Connection holes can be provided on the shell, and the connection holes can be used to install screws, bolts, rivets, pins, clips, etc. The controller structure can be installed on the frame or other locations of the vehicle body through the connection holes. In the controller structure of the electric assisted bicycle, the first end of the shell is sealed by a colloid, and the second end is sealed by an end cover connected to the colloid, which simplifies the structure of the shell, saves processing materials and parts, and has lower costs. The colloid, as a solid medium between the shell and the circuit board, is conducive to heat dissipation, and the heat can be directly dissipated from the first end of the shell, which has a better heat dissipation effect and avoids damage to the circuit board due to overheating.
[0003] When the above is in use, the circuit board in the inner cavity is protected, the colloid plays a supporting and sealing role, and as a solid heat-conducting medium between the circuit board and the shell, it can quickly transfer the heat of the circuit board to the shell for heat dissipation, thereby preventing the circuit board from overheating; the colloid seals the first end of the shell, simplifies the structure of the shell, and saves processing materials, but it is fixed by screws, which is inconvenient to install and disassemble. After the controller is installed, the controller's circuit is exposed, which is likely to affect the service life of the controller. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a hidden installation structure of an electric bicycle controller. The technical problem to be solved by the present invention is: how to increase the sealing and stability of the installation and disassembly of the electric bicycle controller.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a structure for concealing an electric bicycle controller, comprising an electric bicycle main beam, the upper end of which is provided with a concave mounting groove, the upper end of which is provided with a sealing gasket, the outer portion of the upper end of which is provided with a mounting cover, and an inner end surface of the electric bicycle main beam having a support mounting plate provided on a side adjacent to the concave mounting groove;
[0006] The inner end surface of the main beam of the electric assisted bicycle is provided with a support slot on the side away from the support mounting plate, the lower side of the inner end surface of the mounting cover is provided with a support slide, the lower part of the inner end surface of the mounting cover is provided with an electric assisted bicycle controller, the outer side of the upper end of the electric assisted bicycle controller is provided with a support slide plate, and the middle part of one end of the mounting cover is provided with a limit plug plate.
[0007] In a preferred embodiment, the support slide is provided with a locking knob on the side close to the electric assisted bicycle controller, and a hexagon socket screw is provided on one side of the upper end of the mounting cover, and the electric assisted bicycle controller is electrically connected to the power supply of the electric assisted bicycle.
[0008] In a preferred embodiment, both ends of the concave mounting groove are arranged in a curved state, the sealing gasket is a rubber material component, and the lower end surface of the sealing gasket is in contact with the upper end surface of the concave mounting groove.
[0009] In a preferred embodiment, the upper end surface of the sealing gasket is in contact with the lower end surface of the mounting cover, and the upper end surface of the supporting mounting plate is in contact with the lower end surface of the mounting cover.
[0010] In a preferred embodiment, the inner end surface of the support slot is adapted to the outer end surface of the limit plate, and there are two support slides, which are arranged in a mirror image on both sides of the vertical center axis of the main beam of the electric vehicle when viewed from the right.
[0011] In a preferred embodiment, the outer end surface of the support slide is in contact with the upper end surface of the support slide, the mounting cover and the support mounting plate are connected by hexagonal screws, and the outer end surfaces of the electric vehicle main beam and the mounting cover in the right viewing direction are arranged in a coplanar state.
[0012] The technical effects and advantages of this utility model are:
[0013] When the utility model is actually used, the corresponding setting of the hexagon socket screw, the supporting mounting plate, the supporting slot and the limiting plug plate can effectively increase the stability of the installation of the mounting cover and the convenience of its installation and disassembly. At the same time, the corresponding setting of the sealing gasket and the concave mounting groove can effectively increase the sealing of the installation of the mounting cover. At the same time, the corresponding setting of the locking knob, the supporting slide and the supporting slide plate can conveniently lock and fix the electric power-assisted bicycle controller, and after the controller is installed, the controller can be conveniently protected. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can, without inventive effort, derive other implementation drawings based on the provided drawings.
[0015] The structures, proportions, sizes, etc. illustrated in this specification are intended solely to complement the contents disclosed herein and to facilitate understanding and reading by persons familiar with the art. They are not intended to limit the conditions under which the present invention may be implemented and therefore have no substantive technical significance. Any structural modifications, changes in proportions, or adjustments in size, without affecting the efficacy and objectives of the present invention, shall remain within the scope of the technical contents disclosed herein.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 This is a schematic diagram of the overall main cross-sectional structure of the utility model.
[0018] Figure 3 It is a schematic diagram of the overall cross-section connection structure of the utility model.
[0019] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of part A in the middle.
[0020] The accompanying drawings are marked as follows: 1 main beam of the electric bicycle, 2 mounting cover, 3 hexagonal screw, 4 electric bicycle controller, 5 locking knob, 6 support mounting plate, 7 support slide, 8 support slide plate, 9 sealing gasket, 10 concave mounting groove, 11 support card slot, 12 limit plug plate. DETAILED DESCRIPTION
[0021] The utility model provides a hidden installation electric bicycle controller structure, such as Figure 1 and 2 As shown, it includes an electric bicycle main beam 1, a concave mounting groove 10 is opened at the upper end of the electric bicycle controller 4 is provided at the lower part of the inner end surface of the mounting cover 2, and a hexagon socket screw 3 is provided on one side of the upper end of the mounting cover 2, which can be used to install and fix the mounting cover 2;
[0022] The electric assisted bicycle controller 4 is electrically connected to the power supply of the electric assisted bicycle. The mounting cover 2 and the supporting mounting plate 6 are connected by hexagon socket screws 3. The outer end faces of the electric assisted bicycle main beam 1 and the mounting cover 2 in the right viewing direction are arranged in a coplanar state, which can facilitate the hidden installation of the controller.
[0023] like Figure 3 and 4 As shown, a sealing gasket 9 is provided at the upper end of the concave mounting groove 10, and a mounting cover 2 is provided on the outside of the upper end of the sealing gasket 9, which can effectively increase the stability of the mounting cover 2 when it is closed. The inner end surface of the main beam 1 of the electric assisted vehicle is provided with a support mounting plate 6 on the side close to the concave mounting groove 10, and a support card groove 11 is provided on the end surface of the inner end surface of the main beam 1 of the electric assisted vehicle on the side away from the support mounting plate 6. A support slide 7 is provided on the lower side of the inner end surface of the mounting cover 2;
[0024] A supporting slide 8 is provided on the outer side of the upper end of the electric bicycle controller 4, a limiting plug plate 12 is provided in the middle of one end of the mounting cover 2, and a locking knob 5 is provided on the side of the supporting slide 8 close to the electric bicycle controller 4. Both ends of the concave mounting groove 10 are arranged in a curved state. The sealing gasket 9 is a rubber material component, which can effectively increase the sealing performance of the installation after the mounting cover 2 is installed. The lower end surface of the sealing gasket 9 is in contact with the upper end surface of the concave mounting groove 10;
[0025] The upper end surface of the sealing gasket 9 is fitted with the lower end surface of the mounting cover 2, the inner end surface of the supporting slot 11 is adapted to the outer end surface of the limiting plug plate 12, and there are two supporting slides 7, which are arranged in a mirrored state on both sides of the vertical center axis of the electric vehicle main beam 1 when viewed from the right side, and the outer end surface of the supporting slide plate 8 is fitted with the upper end surface of the supporting slide 7.
[0026] Working principle of this utility model:
[0027] When using the present invention, the staff installs the electric bicycle controller 4 on the lower end of the mounting cover 2, and clamps the supporting slide plate 8 on the upper end surface of the supporting slide 7. Then the staff can fix the installation position of the electric bicycle controller 4 by turning the locking knob 5. Then the staff can insert the limiting plug plate 12 at one end of the mounting cover 2 into the inside of the supporting card slot 11. Then the staff can fit the mounting cover 2 at the other end of the mounting cover 2 on the upper end of the supporting mounting plate 6. Then the staff can lock and fix the mounting cover 2 with the hexagon socket screw 3.
[0028] Finally, a few points should be explained: the drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A hidden installation electric bicycle controller structure, characterized in that: include: An electric-assisted vehicle main beam (1) is provided with a concave mounting groove (10) at its upper end, a sealing gasket (9) is provided at the upper end of the concave mounting groove (10), a mounting cover (2) is provided on the outer side of the upper end of the sealing gasket (9), and a support mounting plate (6) is provided on the inner end surface of the electric-assisted vehicle main beam (1) on a side close to the concave mounting groove (10); The inner end surface of the main beam (1) of the electric bicycle is provided with a support slot (11) at the end surface on the side away from the support mounting plate (6); the lower side of the inner end surface of the mounting cover (2) is provided with a support slide (7); the lower part of the inner end surface of the mounting cover (2) is provided with an electric bicycle controller (4); the outer side of the upper end of the electric bicycle controller (4) is provided with a support slide plate (8); and the middle part of one end of the mounting cover (2) is provided with a limit plate (12).
2. A hidden installation electric assisted bicycle controller structure according to claim 1, characterized in that: The support slide plate (8) is provided with a locking knob (5) on a side close to the electric power-assisted bicycle controller (4), and a hexagon socket screw (3) is provided on one side of the upper end of the mounting cover (2). The electric power-assisted bicycle controller (4) is electrically connected to the power supply of the electric power-assisted bicycle.
3. The hidden installation electric bicycle controller structure according to claim 1, characterized in that: Both ends of the concave mounting groove (10) are arranged in a curved state, the sealing gasket (9) is a rubber material component, and the lower end surface of the sealing gasket (9) is in contact with the upper end surface of the concave mounting groove (10).
4. The hidden installation electric bicycle controller structure according to claim 1, characterized in that: The upper end surface of the sealing gasket (9) is in contact with the lower end surface of the mounting cover (2), and the upper end surface of the supporting mounting plate (6) is in contact with the lower end surface of the mounting cover (2).
5. The hidden installation electric bicycle controller structure according to claim 1, characterized in that: The inner end surface of the support slot (11) is matched with the outer end surface of the limit plug plate (12), and the number of the support slides (7) is provided to be two, and they are arranged in a mirror image state on both sides of the vertical central axis of the main beam (1) of the electric vehicle when viewed from the right.
6. The hidden installation electric bicycle controller structure according to claim 2, characterized in that: The outer end surface of the support slide plate (8) is fitted with the upper end surface of the support slide (7), the mounting cover (2) and the support mounting plate (6) are connected via hexagon socket screws (3), and the outer end surfaces of the electric assisted vehicle main beam (1) and the mounting cover (2) in the right viewing direction are arranged in a coplanar state.
Citation Information
Patent Citations
Controller structure and electric moped
CN220711806U