Hammer head structure of hammer crusher

By setting a multi-level cutting edge and diamond groove design on the hammer head and combining it with alloy steel materials, the problems of severe wear and low crushing efficiency of traditional hammer heads are solved, and wear resistance and crushing efficiency are improved.

CN223324631UActive Publication Date: 2025-09-12YICHANG JIANTOU JINGFA MINING CO LTD
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Patent Information

Application Number
CN202422479479.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-12
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Traditional hammer head structures are subject to severe wear and tear, have high maintenance costs, and have low crushing efficiency when processing high-hardness, brittle or complex-shaped materials.

Method used

A hammer head structure is designed, which uses alloy steel material, sets multi-level cutting edges and diamond grooves, combines different cutting angles, enhances the wear resistance and gripping force of the hammer head, and is fixed by fixing pins and fastening bolts.

Benefits of technology

It improves the wear resistance and crushing efficiency of the hammer head, reduces maintenance frequency and cost, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hammer head structure of a hammer crusher, which relates to the technical field of crushing devices and comprises a fixing pin, one end of the fixing pin is fixedly connected with a limit seat, the other end of the limit seat is provided with a fixing hole, and the inside of the fixing hole is in threaded connection with a fastening bolt. The outer surface of the fixing pin is slidably connected with a plurality of crushing hammer heads which are uniformly distributed, each crushing hammer head comprises a hammer handle and a hammer body which are integrally formed, the hammer body is fixedly connected to the upper end of the hammer handle, and a connecting hole consistent with the section size of the fixing pin is formed in the front end of the hammer handle in a penetrating mode; a first cutting edge, a second cutting edge and a third cutting edge which are distributed at equal intervals are sequentially arranged on the outer surface of the hammer body from top to bottom, the multiple layers of cutting edges are arranged on the hammer head to form different cutting angles, the material cutting capacity can be effectively improved, more effective material treatment is achieved, and the service life of the hammer head is prolonged. The crushing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of crushing devices, in particular to a hammer head structure of a hammer crusher. Background Art

[0002] Hammer crushers are devices that crush materials by impact, available in single-rotor and twin-rotor versions. They are designed for crushing materials with a maximum particle size of 600-1800 mm to 25 mm or less. Hammer crushers are suitable for secondary and tertiary crushing of medium-hardness materials such as limestone, slag, coke, and coal in industries such as cement, chemicals, electric power, and metallurgy.

[0003] The traditional hammer head structure suffers from severe wear and tear during use and requires frequent replacement, which increases maintenance costs. At the same time, the hammer head structure has low crushing efficiency when processing materials with high hardness, brittleness, viscosity or complex shapes, thereby reducing the overall production efficiency. Therefore, a hammer head structure of a hammer crusher is proposed to solve the above problems. Utility Model Content

[0004] In order to solve the above technical problems, a hammer head structure of a hammer crusher is provided. This technical solution solves the problem that the traditional hammer head structure proposed in the above background technology suffers from severe wear of the hammer head during use and requires frequent replacement, which increases maintenance costs. At the same time, the hammer head structure has low crushing efficiency when processing materials with high hardness, brittleness, viscosity or complex shapes, thereby reducing the overall production efficiency.

[0005] In order to achieve the above purpose, the technical solution adopted by this utility model is:

[0006] A hammer head structure of a hammer crusher includes a fixing pin, one end of which is fixedly connected to a limit seat, the other end of which is provided with a fixing hole, the internal thread of which is connected to a fastening bolt, and the outer surface of which is slidably connected to a plurality of evenly distributed crushing hammer heads;

[0007] Among them, the crushing hammer head includes an integrally formed hammer handle and hammer body, the hammer body is fixedly connected to the upper end of the hammer handle, and a connecting hole with the same cross-sectional size as the fixing pin is opened through the front end of the hammer handle. The outer surface of the hammer body is provided with a first cutting edge, a second cutting edge and a third cutting edge which are equidistantly distributed from top to bottom, and the outer surface of the hammer body is provided with a number of evenly distributed grooves.

[0008] Preferably, the cutting angles of the first cutting edge, the second cutting edge and the third cutting edge are 45°, 30° and 60° respectively.

[0009] Preferably, the grooves are diamond-shaped and distributed in an array to form a grid structure.

[0010] Preferably, the crushing hammer head is made of alloy steel.

[0011] Preferably, outer edges of the first cutting edge, the second cutting edge and the third cutting edge are smooth arc edges.

[0012] Preferably, the cross section of the fixing pin is cross-shaped.

[0013] Furthermore, the utility model also provides a hammer crusher, including the hammer head structure described in any one of the above items, including a casing, the interior of the casing is rotatably connected to a drive shaft, the drive shaft is fixedly connected to a mounting roller, the mounting roller is fixedly connected to a number of evenly distributed limit plates, the front end of the limit plate is penetrated by six evenly distributed docking holes, the fixing pin is inserted into the inside of the docking hole, and the crushing hammer head is evenly distributed between two adjacent limit plates and is fixed by a fixing pin and a fastening bolt.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This proposal proposes a hammer head structure for a hammer crusher. By arranging multiple levels of cutting edges on the hammer head to form different cutting angles, the cutting ability of the material can be effectively improved. At the same time, the small diamond grooves on the surface of the hammer head can increase the friction and tearing effect between the hammer head and the material, which helps to better grasp and hit the material during the crushing process, achieve more effective material processing, and improve crushing efficiency. The hammer head is made of alloy steel material, which improves the wear resistance of the hammer head, so that it has a longer service life under high load and high impact environments, thereby reducing the replacement frequency and thus reducing maintenance costs. The outer edge of the cutting edge adopts a smooth arc edge for transition. The arc edge design can reduce stress concentration, reduce wear on the hammer head, and further improve the service life of the hammer head. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the structure of the crushing hammer head in the utility model;

[0018] Figure 3 This is a schematic structural diagram of the cutting edge in the present invention;

[0019] Figure 4 This is a schematic diagram of the installation of the hammer head structure in the present utility model;

[0020] Figure 5 This is a schematic diagram of the connection between the limiting plate and the crushing hammer head in the utility model.

[0021] The numbers in the figure are:

[0022] 1. Fixing pin; 2. Crushing hammer head; 201. Hammer handle; 202. Hammer body; 3. Connecting hole; 4. First cutting edge; 5. Second cutting edge; 6. Third cutting edge; 7. Groove; 8. Limit seat; 9. Fixing hole; 10. Fastening bolt; 11. Casing; 12. Drive shaft; 13. Mounting roller; 14. Limit plate; 15. Docking hole. DETAILED DESCRIPTION

[0023] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0024] Reference Figure 1-Figure 5 As shown, a hammer head structure of a hammer crusher includes a fixing pin 1, one end of which is fixedly connected to a limit seat 8, the other end of which is provided with a fixing hole 9, the inner thread of which is connected to a fastening bolt 10, and the outer surface of the fixing pin 1 is slidably connected to a plurality of evenly distributed crushing hammer heads 2;

[0025] Among them, the crushing hammer head 2 includes an integrally formed hammer handle 201 and a hammer body 202. The hammer body 202 is fixedly connected to the upper end of the hammer handle 201. The front end of the hammer handle 201 is penetrated by a connecting hole 3 with the same cross-sectional size as the fixing pin 1. The outer surface of the hammer body 202 is provided with a first cutting edge 4, a second cutting edge 5 and a third cutting edge 6 distributed equidistantly from top to bottom. The outer surface of the hammer body 202 is provided with a number of evenly distributed grooves 7.

[0026] Furthermore, the cutting angles of the first cutting edge 4, the second cutting edge 5 and the third cutting edge 6 are 45°, 30° and 60° respectively. By setting the first cutting edge 4, the second cutting edge 5 and the third cutting edge 6 at different angles, flexible crushing capabilities can be provided according to the hardness and properties of different materials, thereby improving the overall crushing efficiency. Different cutting angles can optimize the crushing process under different conditions and increase the adaptability to the material.

[0027] Furthermore, the grooves 7 are diamond-shaped and distributed in an array to form a grid structure. The grid structure formed by the diamond-shaped grooves 7 can increase the friction between the hammer head and the crushed material, enhance the grip, prevent the material from sliding, and improve the crushing effect. At the same time, the evenly distributed grooves 7 help to disperse the impact force on the surface of the hammer head, reduce concentrated wear, and extend the service life of the hammer head.

[0028] Furthermore, the crushing hammer head 2 is made of alloy steel. By manufacturing the hammer head with alloy steel, the wear resistance and impact resistance can be effectively improved, and it can adapt to more severe working environments.

[0029] Furthermore, the outer edges of the first cutting edge 4, the second cutting edge 5 and the third cutting edge 6 are smooth arc edges. The smooth arc edges can reduce the friction between the hammer head and the material, thereby reducing wear and extending the service life of the hammer head.

[0030] Furthermore, the cross-section of the fixing pin 1 is cross-shaped. The cross-shaped design can provide support in multiple directions, which helps to improve the fixing stability of the hammer head and reduce loosening or displacement during operation. At the same time, it can more effectively disperse the impact force acting on the pin, reduce the risk of damage caused by impact, and improve durability.

[0031] The above-mentioned hammer head structure is installed on a hammer breaker, which includes a casing 11. A drive shaft 12 is rotatably connected to the inside of the casing 11. A mounting roller 13 is fixedly connected to the drive shaft 12. A number of evenly distributed limit plates 14 are fixedly connected to the mounting roller 13. Six evenly distributed docking holes 15 are opened at the front end of the limit plate 14. The fixing pin 1 is inserted into the inside of the docking hole 15. The crushing hammer heads 2 are evenly distributed between two adjacent limit plates 14 and are fixed by the fixing pin 1 and the fastening bolt 10.

[0032] Working principle: When in use, align the connecting hole 3 on the hammer handle 201 with the docking hole 15 on the upper end of the limit plate 14, then insert the fixing pin 1 into the docking hole 15 and the connecting hole 3 and install the fastening bolt 10 inside the fixing hole 9, and then install the crushing hammer head 2 on the crusher. When the crusher is running, the driving shaft 12 drives the crushing hammer head 2 to rotate for crushing. When the crushing hammer head 2 contacts the material, the grid structure formed by the diamond-shaped grooves 7 can increase the friction between the hammer head and the crushed material, enhance the grip, and ensure that the material is not easy to slide. At the same time, the first cutting edge 4, the second cutting edge 5 and the third cutting edge 6 at different angles enable the hammer head to contact the material with more cutting surfaces, thereby improving the crushing efficiency.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. A hammer head structure of a hammer breaker, characterized in that: The invention comprises a fixing pin (1), one end of which is fixedly connected to a limiting seat (8), the other end of which is provided with a fixing hole (9), the internal thread of which is connected to a fastening bolt (10), and the outer surface of the fixing pin (1) is slidably connected to a plurality of evenly distributed crushing hammer heads (2); The crushing hammer head (2) comprises an integrally formed hammer handle (201) and a hammer body (202); the hammer body (202) is fixedly connected to the upper end of the hammer handle (201); a connecting hole (3) having the same cross-sectional size as the fixing pin (1) is provided through the front end of the hammer handle (201); a first cutting edge (4), a second cutting edge (5) and a third cutting edge (6) are provided on the outer surface of the hammer body (202) in sequence from top to bottom and are equidistantly distributed; and a plurality of evenly distributed grooves (7) are provided on the outer surface of the hammer body (202).

2. The hammer head structure of a hammer breaker according to claim 1, characterized in that: The cutting angles of the first cutting edge (4), the second cutting edge (5) and the third cutting edge (6) are 45°, 30° and 60° respectively.

3. The hammer head structure of a hammer breaker according to claim 1, characterized in that: The grooves (7) are in a rhombus shape and are distributed in an array to form a grid structure.

4. The hammer head structure of a hammer breaker according to claim 1, characterized in that: The crushing hammer head (2) is made of alloy steel.

5. The hammer head structure of a hammer breaker according to claim 1, characterized in that: The outer edges of the first cutting edge (4), the second cutting edge (5) and the third cutting edge (6) are smooth arc edges.

6. The hammer head structure of a hammer breaker according to claim 1, characterized in that: The cross section of the fixing pin (1) is cross-shaped.