Online gluing device based on visual inspection

By introducing visual sensors and automatic glue filling systems into the gluing device, the problem of uneven glue coating on the material surface is solved, and automatic glue filling and gluing efficiency are improved.

CN223324903UActive Publication Date: 2025-09-12SHANGHAI ZHUCHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422210059.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-09-12
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

During the gluing operation, the existing gluing device may cause insufficient glue coating in some parts due to the unevenness of the material surface, requiring workers to manually add glue, which affects production efficiency.

Method used

An online gluing device based on visual inspection is used. By setting a glue filling roller and a glue brush roller in the frame and equipping it with a visual sensor, the glue coating situation on the material surface is analyzed in real time, the glue-deficient position is automatically replenished, and the glue filling roller is driven to slide by an adjusting motor for glue filling.

Benefits of technology

It realizes the automation, uniformity and efficiency of material surface gluing, reduces manual intervention, and improves gluing effect and production efficiency.

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Abstract

The utility model discloses an on-line gluing device based on visual inspection, which relates to the technical field of gluing devices, and comprises a rack, a plurality of support columns are fixedly arranged in the rack, a support frame is arranged among the plurality of support columns, a fixed pipe is fixedly arranged in the support frame, a plurality of sliding sleeves are sleeved on the outer side of the fixed pipe, and the sliding sleeves are sleeved on the outer side of the fixed pipe. And a glue supplementing roller is movably arranged on the outer side of the sliding sleeve through a bearing. The glue supplementing roller and the glue brushing roller are arranged in the machine frame, the visual sensor is arranged between the glue supplementing roller and the glue brushing roller, when glue coating operation is conducted, the glue brushing roller firstly conducts glue brushing on the surface of a material, after the glue brushing on the surface of the material is conducted, the visual sensor can analyze the glue brushing condition, at the moment, the glue supplementing roller can slide horizontally, and the glue brushing condition is analyzed. And glue supplementing treatment on the glue lacking position is achieved, so that the glue brushing effect on the surface of the material is effectively guaranteed, and then the glue coating efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of gluing devices, in particular to an online gluing device based on visual inspection. Background Art

[0002] Gluing refers to the process of evenly applying glue (including solvent-based glue, latex, and water-based glue) to the fabric surface. Multiple applications of glue are suitable for very thin tapes (less than 0.15mm) that require high air permeability and water resistance. Gluing is also suitable for fabrics with low strength that cannot withstand the pressure of calendering and gluing. Gluing the fabric first and then calendering and gluing significantly improves the bond between the fiber and the glue.

[0003] For example, a gluing device with publication number CN220808834U includes symmetrically arranged mounting frames, a rotatable gluing roller is rotatably connected between the two mounting frames, a support rod is provided at the top of each mounting frame, a rotatable rotating rod is rotatably connected inside the support rod, a connecting block is threadedly connected to the rotating rod, one end of the connecting block near the symmetry center passes through the support rod to connect to the glue storage tank, the bottom end of the glue storage tank is an opening, a gluing assembly is provided at the opening at the bottom end of the glue storage tank, the gluing assembly includes a fixed block connected to the bottom end of the glue storage tank, a movable plate is elastically connected inside the fixed block, the bottom end of the movable plate passes through the fixed block to abut the gluing roller, a glue flow groove is provided inside the movable plate, the top end of the movable plate is connected to the movable block, and a plurality of avoidance grooves are symmetrically provided on both sides of the movable block. In this way, the utility model can quickly and efficiently gluing sheets, improve gluing efficiency, and can control the amount of gluing at any time to prevent excessive glue overflow and waste.

[0004] The above technical solution has some problems in practical application. During the gluing operation, factors such as the unevenness of the material surface may cause insufficient local gluing, requiring staff to manually add glue later, which has a certain degree of impact on production efficiency.

[0005] Therefore, it is necessary to invent an online gluing device based on visual inspection to solve the above problems. Utility Model Content

[0006] The purpose of the present utility model is to provide an online gluing device based on visual inspection to solve the problems raised in the above background technology.

[0007] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod has a round shank to contact with said linking rod.

[0008] Preferably, guide sleeves are fixedly provided at the top ends of both sides of the extension frame, guide rods are provided penetrating the interior of the guide sleeves, and the guide rods are fixedly provided inside the support frame.

[0009] Preferably, a plurality of visual sensors are fixedly mounted on the inner top of the support frame, and the plurality of visual sensors are arranged at equal intervals.

[0010] Preferably, a rubber brush roller is provided at one end inside the support frame, and a transition box is provided above the rubber brush roller.

[0011] Preferably, brushes are fixedly provided at the bottom ends of the transition box and the glue box, a material storage box is fixedly provided at the top end of the frame, and the top ends of the transition box and the glue box are connected to the material storage box through a conduit.

[0012] Preferably, guide rollers are provided at the bottom ends of both sides of the frame, and a flattening roller is provided at the other end inside the support frame.

[0013] The technical effects and advantages of this utility model are:

[0014] 1. The utility model sets a glue filling roller and a glue brushing roller inside the frame, and a visual sensor is set between the glue filling roller and the glue brushing roller. When performing the gluing operation, the glue brushing roller first brushes glue on the material surface. After the glue is brushed on the material surface, the visual sensor can analyze the glue brushing situation. At this time, the glue filling roller can slide horizontally to achieve glue filling processing at the glue-deficient position, thereby effectively ensuring the glue brushing effect on the material surface and effectively improving the gluing efficiency.

[0015] 2. The utility model sets a support frame inside the frame, and the support frame is sequentially provided with a glue brush roller, a glue filling roller and a flattening roller. The glue brush roller can realize the coating of glue, the glue filling roller can realize the glue filling at the glue-deficient position, and the flattening roller can realize the flattening of the glue on the surface of the material, thereby ensuring the gluing efficiency and improving the gluing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 It is a front view of the overall structure of the utility model.

[0018] Figure 3 This is a schematic diagram of the support frame structure of the present utility model.

[0019] Figure 4 It is a side sectional schematic diagram of the support frame structure of the present invention.

[0020] In the figure: 1. Frame; 2. Support column; 3. Support frame; 4. Support sleeve; 5. Fixed pipe; 6. Sliding sleeve; 7. Glue filling roller; 8. Extension frame; 9. Glue box; 10. Threaded sleeve; 11. Adjusting screw; 12. Adjusting motor; 13. Strip groove; 14. Connecting block; 15. Guide sleeve; 16. Guide rod; 17. Visual sensor; 18. Glue brush roller; 19. Transition box; 20. Brush; 21. Storage box; 22. Guide roller; 23. Flattening roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The utility model provides Figure 1-4 The illustrated online gluing device based on visual inspection comprises a frame 1, a plurality of support columns 2 fixedly disposed inside the frame 1, a support frame 3 disposed between the plurality of support columns 2, and a plurality of support sleeves 4 corresponding to the support columns 2 fixedly disposed on the outer wall of the support frame 3, a fixed tube 5 fixedly disposed inside the support frame 3, a plurality of sliding sleeves 6 sleeved on the outer side of the fixed tube 5, a glue filling roller 7 movably disposed on the outer side of the sliding sleeve 6 via a bearing, and the glue filling roller 7 can realize glue filling at the glue-deficient position on the surface of the material;

[0023] Furthermore, an extension frame 8 is fixedly provided at both ends of the sliding sleeve 6, a glue box 9 is fixedly provided at the top end of the extension frame 8, and the glue box 9 is arranged above the glue filling roller 7, a threaded sleeve 10 is provided inside the fixed tube 5, an adjusting screw 11 is provided through the inside of the threaded sleeve 10, and the adjusting screw 11 is movably provided inside the fixed tube 5 through a bearing, and an adjusting motor 12 is fixedly provided at one end of the adjusting screw 11, and the adjusting motor 12 is fixedly provided at one end of the fixed tube 5;

[0024] Moreover, the outer wall of the fixed tube 5 is penetrated by two strip grooves 13, and the interior of the strip groove 13 is penetrated by a connecting block 14, and the connecting block 14 is fixedly arranged between the sliding sleeve 6 and the threaded sleeve 10. The connecting block 14 can realize the connection between the sliding sleeve 6 and the threaded sleeve 10. The top of both sides of the extension frame 8 is fixedly provided with a guide sleeve 15, and the interior of the guide sleeve 15 is penetrated by a guide rod 16, and the guide rod 16 is fixedly provided inside the support frame 3. The guide sleeve 15 cooperates with the guide rod 16 to ensure the sliding stability of the rubber box 9;

[0025] At the same time, a plurality of visual sensors 17 are fixedly provided at the top end of the inner portion of the support frame 3, and the plurality of visual sensors 17 are arranged at equal intervals. The model of the visual sensor 17 is one of a plurality of models such as RS-232, TCP, UDP, FTP, PROFINET, Modbus, etc., and a PLC controller is provided between the visual sensor 17 and the adjustment motor 12. The visual sensor 17 can obtain the gluing data on the material surface and transmit the data to the PLC control. The PLC controller analyzes the gluing condition on the material surface to obtain the glue-deficient portion on the material surface and issues an instruction to the adjustment motor 12 according to the analysis result.

[0026] In addition, a rubber brush roller 18 is provided at one end of the inner part of the support frame 3, and a transition box 19 is provided above the rubber brush roller 18. The bottom ends of the transition box 19 and the glue box 9 are fixedly provided with brushes 20. The top of the frame 1 is fixedly provided with a storage box 21. The top ends of the transition box 19 and the glue box 9 are connected to the storage box 21 through a conduit. The glue in the storage box 21 enters the transition box 19 and the glue box 9 through the conduit, and then passes through the brush 20 to reach the surface of the rubber brush roller 18 and the rubber filling roller 7;

[0027] Moreover, guide rollers 22 are provided at the bottom ends of both sides of the frame 1, which can guide the material in and out. A flattening roller 23 is provided at the other end inside the support frame 3, which can flatten the glue on the surface of the material.

[0028] Working principle of this utility model:

[0029] When the device is in use, the material to be coated with glue is guided by the guide roller 22 into the interior of the frame 1, and the material passes through the glue brush roller 18, the glue filling roller 7 and the flattening roller 23 in sequence. During this process, the glue in the storage box 21 enters the transition box 19 and the glue box 9 through the conduit, and then passes through the brush 20 to reach the surface of the glue brush roller 18 and the glue filling roller 7. The glue brush roller 18 applies glue to the surface of the material, and then the material passes under the visual sensor 17. The visual sensor 17 analyzes the glue coating condition of the material surface to obtain the glue-deficient part of the material surface, and issues an instruction to the adjusting motor 12 according to the analysis result, so that the adjusting motor 12 drives the adjusting screw 11 to rotate, and the adjusting screw 11 cooperates with the threaded sleeve 10, so that the threaded sleeve 10 drives the glue filling roller 7 to slide horizontally, thereby realizing the glue filling treatment of the glue-deficient position. After the glue filling is completed, the material passes through the flattening roller 23, so that the glue on the material surface is flattened, and the gluing process of the material can be realized.

[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An online gluing device based on visual inspection, comprising a frame (1), characterized in that: A plurality of support columns (2) are fixedly provided inside the frame (1), a support frame (3) is provided between the plurality of support columns (2), and a plurality of support sleeves (4) corresponding to the support columns (2) are fixedly provided on the outer wall of the support frame (3), a fixed tube (5) is fixedly provided inside the support frame (3), a plurality of sliding sleeves (6) are sleeved on the outer side of the fixed tube (5), a rubber filling roller (7) is movably provided on the outer side of the sliding sleeve (6) through a bearing, an extension frame (8) is fixedly provided at both ends of the sliding sleeve (6), a rubber box (9) is fixedly provided on the top end of the inner side of the extension frame (8), and the rubber box (9) is provided on the rubber filling roller (7), a threaded sleeve (10) is provided inside the fixed tube (5), an adjusting screw (11) is provided inside the threaded sleeve (10), and the adjusting screw (11) is movably provided inside the fixed tube (5) through a bearing, an adjusting motor (12) is fixedly provided at one end of the adjusting screw (11), and the adjusting motor (12) is fixedly provided at one end of the fixed tube (5), two strip grooves (13) are provided on the outer wall of the fixed tube (5), a connecting block (14) is provided inside the strip groove (13), and the connecting block (14) is fixedly provided between the sliding sleeve (6) and the threaded sleeve (10).

2. The online gluing device based on visual inspection according to claim 1, characterized in that: Guide sleeves (15) are fixedly provided at the top ends of both sides of the extension frame (8), a guide rod (16) is provided through the interior of the guide sleeve (15), and the guide rod (16) is fixedly provided inside the support frame (3).

3. The online gluing device based on visual inspection according to claim 2, characterized in that: A plurality of visual sensors (17) are fixedly arranged on the inner top end of the support frame (3), and the plurality of visual sensors (17) are arranged at equal intervals.

4. The online gluing device based on visual inspection according to claim 3, characterized in that: A rubber brush roller (18) is provided at one end inside the support frame (3), and a transition box (19) is provided above the rubber brush roller (18).

5. The online gluing device based on visual inspection according to claim 4, characterized in that: The bottom ends of the transition box (19) and the glue box (9) are both fixedly provided with brushes (20), the top end of the frame (1) is fixedly provided with a material storage box (21), and the top ends of the transition box (19) and the glue box (9) are both connected to the material storage box (21) through a conduit.

6. The online gluing device based on visual inspection according to claim 5, characterized in that: Guide rollers (22) are provided at the bottom ends of both sides of the frame (1), and a flattening roller (23) is provided at the other end inside the support frame (3).

Citation Information

Patent Citations

  • Gluing device

    CN220808834U