Steel structural part straightening device

The steel structure is fixed and corrected by the limiting and pressing device, which solves the problem of warping of the bending area of ​​the steel structure in the existing straightening device and improves the straightening effect and stability.

CN223325254UActive Publication Date: 2025-09-12SHANDONG ZHENPENG CONSTR STEEL PROD TECH CO LTD
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Patent Information

Application Number
CN202422638427.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-12
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing steel structure straightening device lacks effective fixing ability during the straightening process, resulting in curvature of the steel structure as a whole, affecting its secondary use.

Method used

A limiting device is used to adjust the position of the steel structure, and a pressing device is used to extrude and correct the bent and deformed parts. A straightening device is used to assist in pressing the main body of the steel structure to reduce the warping at both ends of the bent area.

Benefits of technology

The practicability and stability of the steel structure straightening device are improved, the warping of the two ends of the bending area is reduced, and the use effect of the device is enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel structural part machining, in particular to a steel structural part straightening device which is characterized in that the position of a steel structural part is limited and adjusted through a limiting device, a bending deformation part of the steel structural part is extruded and straightened through a pressing device, and a steel structural part main body is subjected to auxiliary pressing through a straightening device. The situation that the two ends of a bending area tilt in the process that the pressing device extrudes the bending area of the steel structural part is reduced, and the practicability of the device is improved; comprising a limiting device, a pressing device and a straightening device, the pressing device is installed on the limiting device, and the straightening device is installed on the pressing device.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel structure processing, in particular to a steel structure straightening device. Background Art

[0002] When dismantling and recycling existing steel structure buildings, some steel structures will bend due to long-term use. During dismantling, some steel structures will also bend. At the same time, some steel structures will bend during transportation and loading and unloading. Some slightly bent steel structures still have a certain secondary use value after simple straightening, and can be used for connecting non-load-bearing structures or for guardrails, etc.

[0003] The Chinese utility model patent application number CN202022316530.0 in the prior art relates to a straightening device for steel structure production, including a workbench, a mounting plate, a motor, a driving wheel, a belt, a sliding plate, a driven wheel, an electric telescopic rod, a fixed plate, a slide, a support seat, a shock-absorbing pad and bolts, etc., which can repeatedly straighten steel to achieve better processing results.

[0004] In actual use, the above device uses a pressure roller to repeatedly roll the surface of the steel structure. However, during the actual straightening process, the two ends of the steel structure do not have the ability to be fixed, which causes a certain curvature of the steel structure as a whole, affecting subsequent secondary use. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a steel structure straightening device that limits and adjusts the position of the steel structure through a limiting device, extrudes and corrects the bent and deformed part of the steel structure through a pressing device, and assists in pressing the main body of the steel structure through a straightening device, thereby reducing the warping of the two ends of the bent area during the process of squeezing the bent area of ​​the steel structure by the pressing device, thereby improving the practicality of the device.

[0006] The utility model discloses a steel structure straightening device, which comprises a limiting device, a pressing device and a straightening device. The pressing device is installed on the limiting device, and the straightening device is installed on the pressing device. The position of the steel structure is limited and adjusted by the limiting device, the bent and deformed part of the steel structure is squeezed and corrected by the pressing device, and the main body of the steel structure is auxiliary pressed by the straightening device, thereby reducing the situation where the two ends of the bent area of ​​the steel structure are warped during the process of the pressing device squeezing the bent area of ​​the steel structure, thereby improving the practicality of the device.

[0007] The left and right sides of the support frame are provided with a group of reduction motors and a group of bidirectional lead screws, and the output ends of the two reduction motors are connected with the two groups of bidirectional lead screws respectively through nuts, and the two groups of transverse moving platforms are symmetrically connected with the left and right parts of the bidirectional lead screws through nuts, and a pushing plate is installed on the upper end surface of the transverse moving platform; the steel structure is placed flat on the upper end surface of the frame, and then the reduction motor is turned on to transmit power to the bidirectional lead screws. The rotating bidirectional lead screws drive the two groups of transverse moving platforms to move toward each other and cooperate with the two groups of pushing plates to push the steel plates on the frame, thereby pushing the steel structure to the middle of the frame for positioning, providing support for the front and rear parts of the steel structure through the support plate, and increasing the structural strength of the support plate through the reinforcing ribs to improve the practicability of the device.

[0008] Preferably, it also includes limiting grooves and sliding limiting blocks. Multiple groups of limiting grooves are respectively provided on the left and right sides of the upper end surface of the support plate, and multiple groups of sliding limiting blocks are provided on the lower end surface of the push plate corresponding to the positions of the limiting grooves on the support plate. The lateral movement process of the push plate is limited by the limiting grooves and the sliding limiting blocks, thereby reducing the vibration amplitude of the equipment itself during the process of pushing steel structures, thereby improving the stability and practicality of the device.

[0009] Preferably, the pressing device includes a gantry, a first hydraulic cylinder, a straightening and pressing plate frame and a limiting light rod. The gantry is installed in the middle of the upper end surface of the frame, and the first hydraulic cylinder is installed on the upper end surface of the gantry. The movable end of the first hydraulic cylinder passes through the upper end surface of the gantry and extends to the lower side of the gantry and is connected to the straightening and pressing plate frame. A group of limiting light rods are respectively provided on the left and right sides of the upper end surface of the straightening and pressing plate frame, and the upper parts of the two groups of limiting light rods pass through the upper end surface of the gantry and extend to the upper side of the gantry; after the limiting device completes the adjustment of the position of the steel structure, the first hydraulic cylinder is controlled to extend to move the straightening and pressing plate frame downward, so that the straightening and pressing plate frame squeezes the bent part of the steel structure and flattens the bent area. The lifting and lowering process of the straightening and pressing plate frame is limited by the two groups of limiting light rods, thereby reducing the influence of the lateral force on the first hydraulic cylinder during the extrusion of the steel structure, thereby improving the stability and practicality of the device.

[0010] Preferably, the straightening device includes a first rotating shaft seat, a second hydraulic cylinder, a second rotating shaft seat, a shaft sleeve connecting piece and an auxiliary pressure plate frame. A group of first rotating shaft seats are respectively installed on the front and rear of the top face of the gantry. The fixed ends of the two groups of second hydraulic cylinders are respectively connected to the side faces of the first rotating shaft seat. A group of shaft sleeve connecting pieces are respectively connected to the front and rear end faces of the straightening pressure plate frame through rotating shafts. An auxiliary pressure plate frame is installed on the side face of the shaft sleeve connecting piece. The movable end of the second hydraulic cylinder is connected to the middle part of the upper end face of the auxiliary pressure plate frame through the second rotating shaft seat. The auxiliary pressure plate frame is driven to rotate downward by controlling the extension of the second hydraulic cylinder, thereby auxiliary squeezing of the front and rear of the steel structure is performed, reducing the warping curvature of the two ends of the steel structure when the pressing device is operating, improving the straightening effect of the device, and improving the practicality of the device.

[0011] Preferably, it also includes an auxiliary pressure plate, a connecting frame, bolts and a T-shaped connecting block. The lower end surface of the auxiliary pressure plate frame is provided with a T-shaped sliding groove, the upper end surface of the auxiliary pressure plate is provided with a T-shaped connecting block which can slide into the sliding groove of the auxiliary pressure plate frame, and the front end surface of the auxiliary pressure plate is provided with a connecting frame, which is connected to the front end surface of the auxiliary pressure plate frame by bolts; the auxiliary pressure plate is replaced by the lower end surface of the auxiliary pressure plate frame to extrude the steel structure, thereby reducing the wear of the auxiliary pressure plate frame body, and the auxiliary pressure plate can be directly disassembled and replaced when it is severely worn, thereby increasing the service life of the equipment and reducing the maintenance cost of the equipment. The bolts on the connecting frame are connected to the front end surface of the auxiliary pressure plate frame, thereby reducing the labor intensity of the operator during maintenance and improving the practicality of the device.

[0012] Compared with the prior art, the beneficial effects of the present invention are: the position of the steel structure is limited and adjusted by the limiting device, the bent and deformed part of the steel structure is squeezed and corrected by the pressing device, and the main body of the steel structure is assisted by the straightening device, thereby reducing the warping of the two ends of the bent area during the process of the pressing device squeezing the bent area of ​​the steel structure, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is an axonometric structural diagram of the present utility model;

[0014] Figure 2 This is a schematic diagram of the first cross-sectional structure of the present utility model;

[0015] Figure 3 This is a second cross-sectional structural diagram of the present invention;

[0016] Figure 4 This is a third cross-sectional structural diagram of the present utility model;

[0017] Figure 5 It is a partial enlarged structural schematic diagram of the utility model;

[0018] Markings in the accompanying drawings: 1. Frame; 2. Reducer motor; 3. Bidirectional screw; 4. Transverse platform; 5. Push plate; 6. Support plate; 7. Reinforcement rib; 8. Limit slide; 9. Sliding limit block; 10. Door frame; 11. First hydraulic cylinder; 12. Straightening plate frame; 13. Limiting rod; 14. First rotating shaft seat; 15. Second hydraulic cylinder; 16. Second rotating shaft seat; 17. Bushing connector; 18. Auxiliary pressure plate frame; 19. Auxiliary pressure plate; 20. Connecting frame; 21. Bolt; 22. T-shaped connecting block. DETAILED DESCRIPTION

[0019] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0020] Example

[0021] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 The pressing device is mounted on the limiting device, and the straightening device is mounted on the limiting device;

[0022] First, place the steel structure flat on the upper end surface of the frame 1, then turn on the reduction motor 2 to transmit power to the bidirectional screw 3, and the rotating bidirectional screw 3 drives the two sets of transverse platforms 4 to move toward each other and cooperate with the two sets of pushing plates 5 to push the steel plate on the frame 1, thereby pushing the steel structure to the middle of the frame 1 for positioning, and providing support for the front and rear of the steel structure through the support plate 6. Then, control the first hydraulic cylinder 11 to extend to move the correcting plate frame 12 downward, so that the correcting plate frame 12 squeezes the bent part of the steel structure, and at the same time control the second hydraulic cylinder 15 to extend to drive the auxiliary plate frame 18 to rotate downward, thereby assisting in squeezing the front and rear of the steel structure, thereby reducing the warping arc at both ends of the steel structure when the pressing device is operating;

[0023] The limiting device includes a frame 1, a reduction motor 2, a bidirectional lead screw 3, a transverse platform 4, a pushing plate 5, a support plate 6 and a reinforcing rib 7. A group of grooves are respectively provided on the front and rear of the upper end surface of the frame 1, a support plate 6 is provided in the middle of the upper end surface of the groove, and a group of reinforcing ribs 7 are respectively provided on the front and rear of the lower end surface of the support plate 6. A group of reduction motors 2 are respectively installed on the front and rear of the left end surface of the frame 1. A group of bidirectional lead screws 3 are respectively installed horizontally in the two groups of grooves of the frame 1. The output ends of the two groups of reduction motors 2 are respectively connected to the two groups of bidirectional lead screws 3. The two groups of transverse platforms 4 are respectively symmetrically connected to the left and right parts of the bidirectional lead screws 3 through nuts. A pushing plate 5 is installed on the upper end surface of the transverse platform 4.

[0024] It also includes a limiting chute 8 and a sliding limiting block 9. The upper end surface of the support plate 6 is respectively provided with multiple sets of limiting chute 8 on the left and right sides, and the lower end surface of the push plate 5 is provided with multiple sets of sliding limiting blocks 9 at the position corresponding to the limiting chute 8 of the support plate 6;

[0025] The pressing device includes a gantry 10, a first hydraulic cylinder 11, a straightening plate frame 12 and a limiting light rod 13. The gantry 10 is installed in the middle of the upper end surface of the frame 1, and the first hydraulic cylinder 11 is installed on the upper end surface of the gantry 10. The moving end of the first hydraulic cylinder 11 passes through the upper end surface of the gantry 10 and extends to the lower side of the gantry 10 and is connected to the straightening plate frame 12. A group of limiting light rods 13 are respectively provided on the left and right sides of the upper end surface of the straightening plate frame 12. The upper parts of the two groups of limiting light rods 13 pass through the upper end surface of the gantry 10 and extend to the upper side of the gantry 10;

[0026] The straightening device includes a first rotating shaft seat 14, a second hydraulic cylinder 15, a second rotating shaft seat 16, a shaft sleeve connector 17 and an auxiliary pressure plate frame 18. A group of first rotating shaft seats 14 are respectively installed on the front and rear of the top face of the gantry 10. The fixed ends of the two groups of second hydraulic cylinders 15 are respectively connected to the side faces of the first rotating shaft seat 14. A group of shaft sleeve connectors 17 are respectively connected to the front and rear end faces of the straightening pressure plate frame 12 through rotating shafts. The auxiliary pressure plate frame 18 is installed on the side face of the shaft sleeve connector 17. The movable end of the second hydraulic cylinder 15 is connected to the middle part of the upper end face of the auxiliary pressure plate frame 18 through the second rotating shaft seat 16.

[0027] It also includes an auxiliary pressing plate 19, a connecting frame 20, a bolt 21 and a T-shaped connecting block 22. The lower end surface of the auxiliary pressing plate frame 18 is provided with a T-shaped sliding groove, the upper end surface of the auxiliary pressing plate 19 is provided with a T-shaped connecting block 22 that can slide into the sliding groove of the auxiliary pressing plate frame 18, and the front end surface of the auxiliary pressing plate 19 is provided with a connecting frame 20, which is connected to the front end surface of the auxiliary pressing plate frame 18 by bolts 21.

[0028] The position of the steel structure is limited and adjusted by the limiting device, the bent and deformed part of the steel structure is squeezed and corrected by the pressing device, and the main body of the steel structure is assisted by the straightening device to reduce the warping of the two ends of the bent area during the squeezing of the bent area of ​​the steel structure by the pressing device, thereby improving the practicality of the device.

[0029] like Figures 1 to 5As shown, the utility model is a steel structure straightening device. When it is working, it first places the steel structure flat on the upper end surface of the frame 1, and then turns on the reduction motor 2 to transmit power to the bidirectional screw 3. The rotating bidirectional screw 3 drives the two sets of transverse platforms 4 to move toward each other and cooperates with the two sets of pushing plates 5 to push the steel plates on the frame 1, thereby pushing the steel structure to the middle of the frame 1 for positioning, and provides support for the front and rear of the steel structure through the support plate 6. Then, the first hydraulic cylinder 11 is controlled to extend to move the straightening plate frame 12 downward, so that the straightening plate frame 12 squeezes the bent part of the steel structure, and at the same time, the second hydraulic cylinder 15 is controlled to extend to drive the auxiliary pressure plate frame 18 to rotate downward, thereby auxiliary squeezing the front and rear of the steel structure, thereby reducing the warping arc at both ends of the steel structure when the pressing device is operating.

[0030] The first hydraulic cylinder 11, the second hydraulic cylinder 15 and the reduction motor 2 of the steel structure straightening device of the present invention are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manual without the need for creative work by technicians in this field.

[0031] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A steel structure straightening device; characterized in that, The utility model comprises a limiting device, a pressing device and a straightening device. The pressing device is installed on the limiting device, and the straightening device is installed on the pressing device.

2. A steel structure straightening device according to claim 1, characterized in that: The limiting device comprises a frame (1), a reduction motor (2), a bidirectional lead screw (3), a transverse platform (4), a pushing plate (5), a support plate (6) and a reinforcing rib (7). A group of grooves are respectively provided on the front and rear of the upper end surface of the frame (1), a support plate (6) is provided in the middle of the upper end surface of the groove, and a group of reinforcing ribs (7) are respectively provided on the front and rear of the lower end surface of the support plate (6). A group of reduction motors (2) are respectively installed on the front and rear of the left end surface of the frame (1), a group of bidirectional lead screws (3) are respectively installed horizontally in the two groups of grooves of the frame (1), the output ends of the two groups of reduction motors (2) are respectively connected to the two groups of bidirectional lead screws (3), the two groups of transverse platforms (4) are respectively symmetrically connected to the left and right parts of the bidirectional lead screws (3) through nuts, and a pushing plate (5) is installed on the upper end surface of the transverse platform (4).

3. A steel structure straightening device according to claim 2, characterized in that: It also includes a limiting chute (8) and a sliding limiting block (9), wherein the upper end surface of the support plate (6) is provided with a plurality of groups of limiting chute (8) on the left and right sides respectively, and the lower end surface of the push plate (5) is provided with a plurality of groups of sliding limiting blocks (9) at positions corresponding to the limiting chute (8) on the support plate (6).

4. A steel structure straightening device according to claim 3, characterized in that: The pressing device comprises a door frame (10), a first hydraulic cylinder (11), a straightening plate frame (12) and a limiting light rod (13); the door frame (10) is installed in the middle of the upper end surface of the frame (1); the first hydraulic cylinder (11) is installed on the upper end surface of the door frame (10); the movable end of the first hydraulic cylinder (11) passes through the upper end surface of the door frame (10) and extends to the lower side of the door frame (10) and is connected to the straightening plate frame (12); a group of limiting light rods (13) are respectively provided on the left and right sides of the upper end surface of the straightening plate frame (12); the upper parts of the two groups of limiting light rods (13) pass through the upper end surface of the door frame (10) and extend to the upper side of the door frame (10).

5. A steel structure straightening device according to claim 4, characterized in that: The straightening device comprises a first rotating shaft seat (14), a second hydraulic cylinder (15), a second rotating shaft seat (16), a shaft sleeve connector (17) and an auxiliary pressure plate frame (18). A group of first rotating shaft seats (14) are respectively installed on the front and rear of the top end of the door frame (10). The fixed ends of the two groups of second hydraulic cylinders (15) are respectively connected to the side of the first rotating shaft seat (14). A group of shaft sleeve connectors (17) are respectively connected to the front and rear end surfaces of the straightening pressure plate frame (12) through rotating shafts. The auxiliary pressure plate frame (18) is installed on the side of the shaft sleeve connector (17). The movable end of the second hydraulic cylinder (15) is connected to the middle part of the upper end surface of the auxiliary pressure plate frame (18) through the second rotating shaft seat (16).

6. A steel structure straightening device according to claim 5, characterized in that: It also includes an auxiliary pressure plate (19), a connecting frame (20), a bolt (21) and a T-shaped connecting block (22); a T-shaped sliding groove is provided on the lower end surface of the auxiliary pressure plate frame (18); a T-shaped connecting block (22) is provided on the upper end surface of the auxiliary pressure plate (19) and can slide into the sliding groove of the auxiliary pressure plate frame (18); a connecting frame (20) is provided on the front end surface of the auxiliary pressure plate (19); and the connecting frame (20) is connected to the front end surface of the auxiliary pressure plate frame (18) through a bolt (21).

Citation Information

Patent Citations

  • Straightening device for steel structure production

    CN213645424U