Spherical protective net blanking device

Abstract

The utility model discloses a blanking device for a spherical protective net, which relates to the technical field of blanking, and comprises a bottom plate, a positioning and clamping die fixed on the bottom plate and used for limiting a spherical pore plate, and a plurality of driving mechanisms fixed on the bottom plate and arranged around the positioning and clamping die, the plurality of blanking tools are arranged at the power output ends of the driving mechanisms; wherein the shape and the height of the cutting edge of each blanking tool are matched with those of the position, to be blanked, of the spherical pore plate, and when every two adjacent blanking tools move to the blanking position, a preset gap is formed between the blanking tools. According to the blanking device for the spherical protective net, the driving mechanisms are arranged around the positioning and clamping die, multi-angle synchronous side face blanking is carried out on the spherical pore plate, the production efficiency is high, the problem of position conflict between a blanking tool and the spherical pore plate during blanking is avoided, it is ensured that the blanking position is accurate, and the production efficiency is improved. And a non-construction area with a specific width is reserved at a spherical surface interval preset angle, and subsequent normal installation of the protective net is ensured.

Description

Technical Field

[0001] The utility model relates to the field of blanking technology, and more specifically, to a blanking device for a spherical protective net. Background Art

[0002] In the production of spherical protective nets, it is necessary to punch out the required shape of 304# stainless steel hexagonal hole plates of a specific thickness. It is necessary to punch out the semicircular spherical edge of the spherical stainless steel hexagonal hole plates, and reserve a specific width of non-construction area at predetermined angles to facilitate later processing into installation edges. The processing technology requirements are relatively high (spherical protective nets such as Figure 5 ).

[0003] It is difficult to accurately punch a spherical surface using traditional punching methods. For example, it is difficult to accurately punch a spherical surface using longitudinal punching in a single direction, and it is difficult to reserve a specific width of non-construction area at a predetermined angle between spherical surfaces. For example, the utility model patent with announcement number CN222220866U discloses a punching die and a punching device. The punching die includes a lower die assembly and an upper die assembly. During use, the portion of the mother material corresponding to the blanking hole is cut to form a hole, and the material on the outer edge of the mother die is cut off, ultimately forming a product with a certain shape and size and a hole. The upper and lower die assemblies of this device perform relative up and down movement for punching. Due to angle problems, it is not suitable for punching spherical hole plates. The tool is prone to position conflicts with the spherical hexagonal hole plate, which will lead to deviations in the punching position, leaving behind spherical edges, and deformation of the spherical hexagonal hole plate, making subsequent installation of the protective net inconvenient and product quality unstable. At the same time, its production efficiency is low, which is not conducive to ensuring quality and quantity in production. Utility Model Content

[0004] An object of the present invention is to solve the above-mentioned problems and / or disadvantages and to provide advantages as will be described below.

[0005] In order to achieve these objects and other advantages of the present invention, a spherical protective net punching device is provided, comprising: a base plate, a positioning clamping die fixed to the base plate to limit the position of the spherical surface plate, and further comprising: a plurality of driving mechanisms fixed to the base plate and arranged around the positioning clamping die;

[0006] A plurality of punching tools are provided at the power output end of each driving mechanism;

[0007] The shape and height of the cutting edge of the punching tool are adapted to the portion of the spherical hole plate to be punched, and when two adjacent punching tools move to the punching position, there is a predetermined gap between the punching tools.

[0008] Preferably, it further comprises: a limiting member fixed to the bottom plate to limit the moving position and angle of the punching tool;

[0009] The top of the limiting member is provided with a limiting groove for accommodating the movement of the punching tool;

[0010] The punching tool comprises a handle connected to the driving mechanism and a blade fixed to the handle.

[0011] Planes adapted to the limiting grooves are provided on both sides of the knife handle, and a limiting boss adapted to the limiting grooves and limiting the moving distance is provided at one end away from the blade.

[0012] Preferably, the positioning and clamping mold comprises: an upper clamp and a support block fixed to the bottom plate;

[0013] The upper clamp comprises: a fixing base fixed to the bottom plate, a crossbeam hinged to the top of the fixing base, and a pressure block arranged at the end of the crossbeam;

[0014] Wherein, the pressing block and the supporting block are provided with a circular groove and a truncated cone respectively on the opposite side thereof, which are adapted to the spherical hole plate;

[0015] The fixing seat is provided with a handle which is hinged to the fixing seat and is used to press and fix the crossbeam downward.

[0016] Preferably, the top of the frustum is provided with a positioning protrusion adapted to the spherical hole panel so as to pass through the hole thereof;

[0017] A positioning groove adapted to the positioning protrusion is provided in the circular groove.

[0018] Preferably, a side surface of the support block is provided with an avoidance groove adapted to the punching tool.

[0019] The utility model includes at least the following beneficial effects: through multiple driving mechanisms arranged around the positioning and clamping mold, the spherical hole plate is synchronously side-punched at multiple angles, with high production efficiency, avoiding position conflicts between the punching tool and the spherical hole plate during punching, ensuring accurate punching position, producing products with stable quality, and satisfying the requirement of reserving a non-construction area of ​​a specific width at a predetermined angle at the spherical interval, ensuring the subsequent normal installation of the protective net.

[0020] Other advantages, objectives and features of the present invention will be reflected in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a spherical protective net punching device in one embodiment of the present utility model;

[0022] Figure 2 This is a cross-sectional view of a spherical protective net blanking device in one embodiment of the present utility model;

[0023] Figure 3This is a schematic structural diagram of the clamp on the spherical protective net blanking device in one embodiment of the present utility model;

[0024] Figure 4 This is a structural diagram of a spherical hole plate to be punched in one embodiment of the present invention;

[0025] Figure 5 This is a schematic structural diagram of a finished spherical protective net in one embodiment of the present invention.

[0026] Markings in the figure: 1. Base plate, 2. Positioning and clamping mold, 21. Upper clamp, 211. Fixed seat, 212. Crossbeam, 213. Pressure block, 2131. Positioning groove, 214. Handle, 215. Clamping platform, 22. Support block, 221. Positioning convex point, 222. Avoidance groove, 3. Driving mechanism, 4. Punching tool, 41. Tool handle, 411. Plane, 412. Limiting boss, 42. Blade, 5. Limiting piece, 51. Limiting groove, 6. Spherical hole panel, 7. Spherical protective net, 71. Mounting edge, 8. Handle. DETAILED DESCRIPTION

[0027] The present invention will be described in further detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.

[0028] It should be understood that terms such as “having,” “including,” and “comprising” used herein do not preclude the existence or addition of one or more other elements or combinations thereof.

[0029] It should be noted that in the description of this utility model, the orientations or positional relationships indicated by terms are based on the orientations or positional relationships shown in the accompanying drawings. This is intended solely to facilitate the description of this utility model and simplify the description. It does not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, it should not be construed as limiting this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0030] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "provided with", "mounted / connected", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In addition, in the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it can mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it can mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is higher in level than the second feature. When a first feature is "below," "below," or "below" a second feature, it can mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is lower in level than the second feature.

[0032] Example 1

[0033] A spherical protective net punching device, the specific structure is as follows Figure 1 、 Figure 2 、 Figure 3 As shown, it includes: a base plate 1, a positioning and clamping mold 2 fixed to the base plate 1 to limit the spherical hole plate 6, and also includes: a plurality of driving mechanisms 3 fixed to the base plate 1 and arranged around the positioning and clamping mold 2;

[0034] A plurality of punching tools 4 are provided at the power output end of each driving mechanism 3;

[0035] The shape and height of the cutting edge of the punching tool 4 are adapted to the portion to be punched of the spherical hole plate 6 , and when two adjacent punching tools 4 move to the punching position, there is a predetermined gap between the punching tools 4 .

[0036] In actual application, a handle 8 is provided on the base plate 1 to facilitate the movement of the device; the driving mechanism 3 and the punching tool 4 are configured as three arranged at 120° intervals with the positioning clamping mold 2 as the center; the driving mechanism 3 uses a 100*25mm cylinder to achieve precise punching of a spherical protective net 7 with a diameter of 53.8mm from a 0.5mm thick 304# stainless steel hexagonal hole plate, and accurately leave an 11mm non-construction area at an interval of 120 degrees on the spherical surface, and then form an installation edge 71 after cutting.

[0037] Working principle: During operation, a 0.5mm thick 304# stainless steel spherical hole plate 6 is placed on the positioning and clamping die 2 for fixation to ensure that the construction material is accurately positioned. Start the equipment, and the three 100*25mm cylinders work at the same time. The piston rod extends and pushes the punching tool 4 to move forward synchronously. The punching tool 4 contacts and punches the stainless steel plate, and completes the punching according to the preset trajectory, leaving an 11mm non-construction area at an interval of 120 degrees on the spherical surface. After the punching is completed, the cylinder piston rod retracts and removes the punched spherical hole plate 6 from the positioning and clamping die 2, completing a punching process (the spherical hole plate 6 is as shown in the figure). Figure 4 As shown, the hexagonal hole is not shown; Figure 5 (This is a structural diagram of the finished spherical protective net).

[0038] Three pneumatic cylinders spaced 120 degrees apart provide the punching power, ensuring uniform punching force and ensuring punching quality, effectively avoiding material deformation or uneven edges caused by uneven punching force. By positioning the clamping die 2 and the specially designed punching tool 4, conflicts between the punching tool 4 and the spherical hole plate 6 during punching are avoided, ensuring precise punching. The punching position and reserved no-work area can be precisely controlled, improving product accuracy and consistency, and producing stable products. This ensures that a specific width of no-work area is reserved at predetermined angles on the spherical surface, ensuring the proper subsequent installation of the protective net, improving production efficiency, and reducing production costs.

[0039] Example 2

[0040] This embodiment 2 is a preferred embodiment of the present invention, and its specific structure is as follows: Figure 1 、 Figure 2 As shown, it discloses the following improvements based on the embodiment 1: it also includes: a limiting member 5 fixed to the bottom plate 1 to limit the moving position and angle of the punching tool 4;

[0041] The top of the limiting member 5 is provided with a limiting groove 51 for accommodating the movement of the punching tool 4;

[0042] The punching tool 4 includes a handle 41 connected to the driving mechanism 3 and a blade 42 fixed to the handle 41.

[0043] The handle 41 is provided with planes 411 adapted to the limiting groove 51 on both sides, and a limiting boss 412 adapted to the limiting groove 51 to limit the moving distance is provided at one end away from the blade 42 .

[0044] In actual application, the limiting members 5 are adapted to be configured in three numbers to limit the three punching tools 4 respectively.

[0045] Working principle: The two sides of the tool handle 41 are provided with flat surfaces 411 adapted to the limiting grooves 51, which can ensure that the punching tool 4 will not rotate during the punching work, avoid the punching tool 4 from flipping due to the connection or driving mechanism 3, and improve the stability of the punching position; a limiting boss 412 is set to limit the distance that the punching tool 4 moves to the positioning and clamping mold 2, while ensuring the normal punching of the punching tool 4 to avoid interference with the positioning and clamping mold 2 and causing damage.

[0046] Example 3

[0047] This embodiment 3 is a preferred embodiment of the present invention, and its specific structure is as follows: Figure 1 、 Figure 2 、 Figure 3As shown, it discloses the following improvements based on embodiment 1: the positioning and clamping mold 2 includes: an upper clamp 21 and a support block 22 fixed to the base plate 1;

[0048] The upper clamp 21 includes: a fixing base 211 fixed to the bottom plate 1, a crossbeam 212 hinged to the top of the fixing base 211, and a pressing block 213 provided at the end of the crossbeam 212;

[0049] The pressing block 213 and the supporting block 22 are provided with a circular groove and a truncated cone on the opposite side thereof, respectively, which are adapted to the spherical hole plate 6;

[0050] The fixing seat 211 is provided with a handle 214 hinged thereto for pressing down the crossbeam 212 to apply pressure and fix it.

[0051] In actual application, the handle 214 is provided with a clamping member whose two ends are respectively hinged to the handle 214 and the beam 212; the clamping member is provided with a clamping platform 215 adapted to the beam 212 to press down the downward position thereof; when the clamping member rotates toward the side away from the beam 212 under the drive of the handle 214, it can drive the beam 212 to rotate, and drive the pressure block 213 away from the support block 22, so as to facilitate the taking and placing of the spherical hole plate 6; similarly, rotating the handle 214 in the opposite direction can drive the pressure block 213 close to the support block 22, and fix the spherical hole plate 6 for processing operations.

[0052] Working principle: The pressure block 213 and the support block 22 are adapted to the spherical hole panel 6, so that the positioning can be performed without damaging the original shape of the spherical hole panel 6; by moving the handle 214, the crossbeam 212 can be lifted to take or place the spherical hole panel 6, or pressed down to position the spherical hole panel 6, which facilitates the opening and closing operation and fixation of the pressure block 213.

[0053] Example 4

[0054] This embodiment 4 is a preferred embodiment of the present invention, and its specific structure is as follows Figure 1 、 Figure 2 As shown, it discloses the following improvements based on embodiment 3: the top of the frustum is provided with a positioning protrusion 221 adapted to the spherical hole plate 6 to pass through the hole thereof;

[0055] A positioning groove 2131 adapted to the positioning protrusion 221 is provided in the circular groove.

[0056] Working principle: The positioning protrusion 221 and the positioning groove 2131 are provided to further ensure the accurate positioning of the spherical hole plate 6, and to ensure that the spherical hole plate 6 does not slide to one side during punching, resulting in substandard quality of the processed product.

[0057] Example 5

[0058] This embodiment 5 is a preferred embodiment of the present invention, and its specific structure is as follows: Figure 1 、 Figure 2 As shown, it discloses the following improvement based on the third embodiment: the side of the support block 22 is provided with an avoidance groove 222 adapted to the punching tool 4.

[0059] In actual applications, the avoidance groove 222 is configured in a ring shape.

[0060] Working principle: The avoidance groove 222 is set to avoid collision between the support block 22 and the punching tool 4, causing damage to both, and at the same time further ensure that the spherical hole plate 6 is completely broken at the punching location of the punching tool 4, ensuring processing quality.

[0061] The above solutions are only examples of preferred embodiments, but are not limited thereto. When implementing the present invention, appropriate replacements and / or modifications can be made according to user needs.

[0062] The number of devices and processing scales described herein are used to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.

[0063] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and exemplary embodiments. They can be applied to a variety of fields suitable for the present invention. Further modifications will be readily apparent to those skilled in the art. Therefore, the present invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the claims and their equivalents.

Claims

1. A spherical protective net punching device, comprising: A bottom plate, a positioning and clamping mold fixed to the bottom plate to limit the spherical surface plate, characterized in that it also includes: a plurality of driving mechanisms fixed to the bottom plate and arranged around the positioning and clamping mold; A plurality of punching tools are provided at the power output end of each driving mechanism; The shape and height of the cutting edge of the punching tool are adapted to the portion of the spherical hole plate to be punched, and when two adjacent punching tools move to the punching position, there is a predetermined gap between the punching tools.

2. The spherical protective net punching device according to claim 1, characterized in that: Also includes: A limiter fixed to the bottom plate to limit the moving position and angle of the punching tool; The top of the limiting member is provided with a limiting groove for accommodating the movement of the punching tool; The punching tool comprises a handle connected to the driving mechanism and a blade fixed to the handle. Planes adapted to the limiting grooves are provided on both sides of the knife handle, and a limiting boss adapted to the limiting grooves and limiting the moving distance is provided at one end away from the blade.

3. The spherical protective net punching device according to claim 1, characterized in that: The positioning and clamping mold includes: an upper clamp and a support block fixed to the bottom plate; The upper clamp comprises: a fixing base fixed to the bottom plate, a crossbeam hinged to the top of the fixing base, and a pressure block arranged at the end of the crossbeam; Wherein, the pressing block and the supporting block are provided with a circular groove and a truncated cone respectively on the opposite side thereof, which are adapted to the spherical hole plate; The fixing seat is provided with a handle which is hinged to the fixing seat and is used to press and fix the crossbeam downward.

4. The spherical protective net punching device according to claim 3, characterized in that: The top of the frustum is provided with a positioning protrusion adapted to the spherical hole panel so as to pass through the hole thereof; A positioning groove adapted to the positioning protrusion is provided in the circular groove.

5. The spherical protective net punching device according to claim 3, characterized in that: The side surface of the support block is provided with an avoidance groove adapted to the punching tool.

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