Special vehicle for replacing electric chuck

Abstract

The utility model relates to a special vehicle for replacing an electric chuck, which comprises an electric hydraulic vehicle, a hydraulic handle is arranged behind the electric hydraulic vehicle, a bearing base is arranged on the electric hydraulic vehicle, a movable replacing frame is arranged on the bearing base in a sliding manner, and the movable replacing frame can slide towards the width direction of the electric hydraulic vehicle. A plurality of fixed rods are arranged in the movable replacement frame, sliding rails are arranged on the two sides of the movable replacement frame in the width direction, two movable rods are arranged on the sliding rails in a sliding mode, supporting blocks are arranged on the movable rods in a sliding mode, and the supporting blocks can slide on the movable rods. According to the special vehicle for replacing the electric chuck, the chuck is supported through the supporting blocks, and meanwhile the chuck can be moved and deflected front and back and left and right so as to adapt to disassembly and assembly of the chuck, the disassembly and assembly efficiency can be improved, and the labor intensity can be reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of chuck replacement, in particular to a special electric chuck replacement vehicle. Background Art

[0002] When WINGS Barmag winding equipment chucks are operated at high temperatures and high speeds for extended periods, they are inevitably prone to various problems, such as air leaks, chucks that cannot be loosened, chuck bearing damage, and loud chuck noise. Chucks are also core spare parts for winding equipment, and damage to them can cause the equipment to malfunction. Damaged chucks are typically replaced manually. However, due to the heavy weight of individual chucks, replacements often require four or more people working together to complete a single chuck replacement. As time passes, the aging of chuck equipment becomes more serious, and the number of replacements continues to increase. Maintenance personnel experience significant stress on their waists and wrists during replacements, leading to back and wrist pain over time. Furthermore, chuck replacement often requires four or more people, and sometimes they have to wait for personnel to arrive before the replacement can take place, reducing work efficiency and wasting time. There is an urgent need for a simple, labor-saving electric chuck replacement vehicle. Utility Model Content

[0003] In order to solve the above technical deficiencies, the utility model provides a special electric chuck replacement vehicle, which solves the problem that replacing a chuck is time-consuming and labor-intensive.

[0004] The utility model discloses a special vehicle for replacing an electric chuck, comprising an electric hydraulic vehicle, a hydraulic handle is provided at the rear of the electric hydraulic vehicle, a load-bearing base is provided on the electric hydraulic vehicle, a movable replacement frame is slidably provided on the load-bearing base, the movable replacement frame can slide in the width direction of the electric hydraulic vehicle, a plurality of fixed rods are provided in the movable replacement frame, the fixed rods are arranged along the width direction of the electric hydraulic vehicle, slide rails are provided on both sides of the width direction of the movable replacement frame, the slide rails are arranged along the length direction of the movable replacement frame, two movable rods are slidably provided on the slide rails, the movable rods can slide in the length direction of the electric hydraulic vehicle; a support block is slidably provided on the movable rod, and the support block can slide on the movable rod.

[0005] Furthermore, the load-bearing base is divided into three layers: upper, middle and lower. The lower layer is connected to the electric hydraulic vehicle, the middle layer is the load-bearing column, and 4 load-bearing columns are provided on both sides of the width direction of the load-bearing base close to the hydraulic handle of the electric hydraulic vehicle, and 2 load-bearing columns are provided on both sides of the width direction of the load-bearing base away from the hydraulic handle; the upper layer of the load-bearing base is slidably connected to the movable replacement frame.

[0006] Furthermore, a storage compartment is recessed into the middle portion of the upper side of the load-bearing base.

[0007] Furthermore, there are six fixing rods, four of which are provided with a plurality of fixing holes, and the movable rod is provided with fixing holes corresponding to the fixing rods.

[0008] Furthermore, the support block is made of solid wood and is provided with an arc-shaped groove matching the chuck.

[0009] Furthermore, handles are provided at both ends of the movable replacement frame in the width direction.

[0010] The utility model provides an electric chuck replacement special vehicle, which supports the chuck by means of a support block and can simultaneously move the chuck forward, backward, left and right and deflect the chuck to adapt to the disassembly and assembly of the chuck, thereby improving the disassembly and assembly efficiency and reducing the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] Figure 2 This is a diagram of the usage state of the utility model. DETAILED DESCRIPTION

[0013] In order to further illustrate the technical means and effects adopted by the present invention to achieve the purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the utility model in combination with the accompanying drawings and preferred embodiments.

[0014] Example 1:

[0015] like Figure 1-Figure 2 As shown, the utility model discloses a special vehicle for replacing an electric chuck, including an electric hydraulic vehicle 1, a hydraulic handle 2 is provided at the rear of the electric hydraulic vehicle 1, a load-bearing base 3 is provided on the electric hydraulic vehicle 1, the load-bearing base 3 is fixedly connected to the loading part of the electric hydraulic vehicle 1, a movable replacement frame 4 is slidably provided on the load-bearing base 3, the movable replacement frame 4 can slide in the width direction of the electric hydraulic vehicle 1, the movable replacement frame 4 and the load-bearing base 3 are connected by a track, preferably a dovetail track, a plurality of fixed rods 7 are provided in the movable replacement frame 4, the fixed rods 7 are arranged along the width direction, and the fixed rods 7 are fixed to the load-bearing base 3. The overall structure of the movable replacement frame 4 is made more stable and firm. Slide rails 5 are provided on both sides of the width direction of the upper surface of the movable replacement frame 4. The slide rails 5 are arranged along the length direction of the movable replacement frame 4. Two movable rods 6 are slidingly provided on the slide rails 5. The movable rods 6 can slide in the length direction of the electric hydraulic vehicle 1. The distance between the movable rods 6 can be adjusted according to the length of the chuck, which provides better support for the chuck; a support block 8 is slidingly provided on the movable rod 6, and the support block 8 can slide on the movable rod 6 to adjust the position of the chuck on the electric hydraulic vehicle 1, and also allow the chuck to deflect on the movable replacement frame 4.

[0016] Working principle: When replacing the chuck, push the electric hydraulic cart 1 to the side of the winding machine, and the length direction of the electric hydraulic cart 1 is consistent with the length direction of the chuck. Push the movable replacement frame 4 to the bottom of the chuck, adjust the movable rod 6 and the support block 8, and adjust the support block 8 to the bottom of both ends of the chuck. Lift the electric hydraulic cart 1, and the support block 8 will lift the chuck. Then reset the movable replacement frame 4, and withdraw the chuck to complete the disassembly. When installing, place the new chuck on the support block 8, push the electric hydraulic cart 1 to the side of the winding machine, push the movable replacement frame 4 and the chuck to the bottom of the chuck installation position, lift the electric hydraulic cart 1, and install the chuck to the chuck installation position to complete the installation.

[0017] In order to support the chuck, ensure the strength of the structure, and ensure that the electric hydraulic vehicle 1 remains balanced during use, the load-bearing base 3 is divided into three layers: upper, middle and lower. The upper and lower layers are both plates, of which the lower layer is fixedly connected to the electric hydraulic vehicle 1, and the middle layer is a load-bearing column 31. Four load-bearing columns 31 are provided on both sides of the width direction of the load-bearing base 3 close to the hydraulic handle 2 of the electric hydraulic vehicle 1, and two load-bearing columns 31 are provided on both sides of the width direction of the load-bearing base 3 away from the hydraulic handle 2; the upper layer of the load-bearing base 3 is slidably connected to the movable replacement frame 4 through a track. Since the load-bearing base 3 near one end of the hydraulic handle 2 is located in the middle of the entire electric hydraulic vehicle 1, this part has a large load-bearing capacity. Even if this part is subjected to a large gravity, the electric hydraulic vehicle 1 can maintain balance. Therefore, the number of load-bearing columns 31 on both sides of the load-bearing base 3 at the end away from the hydraulic handle 2 is only two for support; and the number of load-bearing columns on both sides of the load-bearing base 3 near one end of the hydraulic handle 2 is four to increase the weight on this side. Even if the moving replacement frame 4 away from the end of the hydraulic handle 2 carries a large weight, the electric hydraulic vehicle 1 can maintain balance.

[0018] A storage compartment 12 is recessed in the middle portion of the upper layer of the load-bearing base 3 for storing the chuck fixing pins.

[0019] In order to prevent the chuck from moving on the electric hydraulic vehicle 1 and causing personal injury, there are six fixing rods 7, four of which are provided with a plurality of fixing holes 10, and the movable rod 6 is provided with fixing holes 10 corresponding to the fixed rods 7. The movable rod 6 can be fixed to the fixed rod 7 through the chuck fixing pins and the fixing holes 10.

[0020] The support block 8 is made of solid wood and is provided with an arc-shaped groove 11 that matches the chuck, which can limit the chuck to prevent it from falling during movement. At the same time, the radius of the arc-shaped groove is relatively large. When the chuck is deflected, the chuck and the support block will be relatively displaced. The use of solid wood material causes little wear on the chuck and is highly safe.

[0021] The ends of the movable replacement frame 4 on both sides in the width direction are provided with handles 9 to facilitate the operator to move the replacement frame 4.

[0022] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0023] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to the interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0024] In this application, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0025] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any simplified modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A special vehicle for replacing an electric chuck, comprising an electric hydraulic vehicle (1), characterized in that: The electric hydraulic vehicle (1) is provided with a hydraulic handle (2) at the rear, and a load-bearing base (3) is provided on the electric hydraulic vehicle (1). A movable replacement frame (4) is slidably provided on the load-bearing base (3), and the movable replacement frame (4) can slide in the width direction of the electric hydraulic vehicle (1). A plurality of fixed rods (7) are provided in the movable replacement frame (4), and slide rails (5) are provided on both sides of the width direction of the movable replacement frame (4). Two movable rods (6) are slidably provided on the slide rails (5); and a support block (8) is slidably provided on the movable rod (6), and the support block (8) can slide along the length direction of the movable rod (6).

2. The electric chuck replacement vehicle according to claim 1, characterized in that: The load-bearing base (3) is divided into three layers: upper, middle and lower. The lower layer is connected to the electric hydraulic vehicle (1), the middle layer is a load-bearing column (31), four load-bearing columns (31) are provided on both sides of the width of the load-bearing base (3) close to one end of the hydraulic handle (2) of the electric hydraulic vehicle (1), and two load-bearing columns (31) are provided on both sides of the width of the load-bearing base (3) away from the hydraulic handle (2); the upper layer of the load-bearing base (3) is slidably connected to the movable replacement frame (4).

3. The electric chuck replacement vehicle according to claim 2, characterized in that: A storage compartment (12) is recessed in the middle of the upper side of the load-bearing base (3).

4. The electric chuck replacement vehicle according to claim 1, characterized in that: There are six fixed rods (7), four of which are provided with a plurality of fixing holes (10), and the movable rod (6) is provided with fixing holes (10) corresponding to the fixed rods (7).

5. The electric chuck replacement vehicle according to claim 1, characterized in that: The support block (8) is made of solid wood and is provided with an arc-shaped groove (11) that matches the chuck.

6. The electric chuck replacement vehicle according to claim 1, characterized in that: The ends of both sides of the movable replacement frame (4) in the width direction are provided with handles (9).

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