Automatic material distributing device of card punching machine

By designing an automatic material separation device for the card punching machine, the automatic separation of waste materials and finished products is achieved by using components such as pneumatic rods, electric telescopic rods and hydraulic cylinders, which solves the problem of manual material separation in the existing technology and improves the practicality of the material separation device and the processing efficiency of the cutting knife.

CN223326573UActive Publication Date: 2025-09-12JIANGSU ZHIPAI FRONTLINE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422570150.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-12
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

After the existing card punching machine's material separation device cuts the PVC material, the waste material and the finished product are mixed together, requiring manual separation, which increases labor intensity and reduces utilization efficiency.

Method used

An automatic material separation device for a card punching machine was designed, which included a base, a material separation component, and a card punching component. Pneumatic rods and electric telescopic rods were used to automatically separate waste materials and finished products. A movable slider and a limit slide were used to increase movement stability. Automatic card punching was achieved in combination with a hydraulic cylinder and a square cutting knife.

Benefits of technology

It realizes the automatic separation of waste materials and finished products, improves the practicality and utilization efficiency of the material separation device, and improves the overall efficiency of automatic material separation and the processing efficiency of the cutting knife.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic material distributing device of a card punching machine, which relates to the technical field of card punching machines and comprises a base and a material distributing component, support column feet are mounted at the bottom of the base, mounting vertical rods are arranged on two sides of the upper end of the base, and the material distributing component is arranged in the middle of the upper end of the base. The material distributing assembly comprises a bearing groove, a pneumatic rod, a material placing plate, a mounting block, an electric telescopic rod, a material pushing plate, a movable sliding block and a limiting sliding groove, the pneumatic rod is mounted in the bearing groove, the material placing plate is mounted at the upper end of the pneumatic rod, the mounting block is arranged on the rear side of the upper end of the base, and the electric telescopic rod is arranged at the front end of the mounting block. A material pushing plate is installed at the front end of the electric telescopic rod, meanwhile, movable sliding blocks are installed on the two sides of the lower end of the material pushing plate, and limiting sliding grooves are formed in the two sides of the interior of the base. According to the automatic distributing device of the card punching machine, manual feeding and discharging can be avoided, distributing can be rapidly completed, and the overall practicability and use efficiency of the automatic distributing device are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of card punching machines, in particular to an automatic material dividing device for card punching machines. Background Art

[0002] A card punching machine is a tool specifically used for making business cards and PVC ID cards. It can cut plastic-sealed business cards and PVC materials into shapes in one go, providing options for right angles and rounded corners. It creates beautiful shapes that are difficult to achieve with ordinary cutters. It is an essential accessory for making business cards and PVC ID cards. To improve the efficiency of the card punching machine, a material separator is required. However, existing separators still have the following deficiencies:

[0003] For example, the utility model with publication number CN220784020U discloses a card punching mechanism of an automatic card punching machine. When the user encounters the situation where only part of the cutting requirements of the same type of product need to be replaced, when replacing the cutter, only one set of card punching plates needs to be replaced to meet the needs, and there is no need to replace all the card punching plates, which can effectively save resources for the user. However, similar to the comparative documents of the above-mentioned application, when the existing dividing device is used, since most of the dividing devices pile up the waste materials and the finished products together after shearing the PVC material, and manual labor is required for subsequent dividing, the labor intensity is increased and the normal use of the dividing device is affected, resulting in a decrease in the practicality of the dividing device and a decrease in the efficiency of use.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an automatic material dividing device for a card punching machine is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic material dividing device for a card punching machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic material dividing device of a card punching machine, comprising a base and a material dividing assembly, wherein a supporting column foot is installed at the bottom of the base, and mounting vertical rods are provided on both sides of the upper end of the base, a material dividing assembly is provided in the middle of the upper end of the base, and the material dividing assembly includes a receiving groove, a pneumatic rod, a material placing plate, a mounting block, an electric telescopic rod, a material pushing plate, a movable slider and a limiting slide groove, a pneumatic rod is installed inside the receiving groove, and a material placing plate is installed on the upper end of the pneumatic rod, a mounting block is provided on the rear side of the upper end of the base, and an electric telescopic rod is provided at the front end of the mounting block, and a material pushing plate is installed at the front end of the electric telescopic rod, and movable sliders are installed on both sides of the lower end of the pushing plate, and limiting slide grooves are provided on both sides of the inside of the base, and a card punching assembly is provided on the upper end of the mounting vertical rod.

[0007] Furthermore, the outer dimensions of the material placement plate are adapted to the inner dimensions of the receiving groove, and the material placement plate is embeddedly connected to the base through the receiving groove.

[0008] Furthermore, there are two electric telescopic rods, and the two electric telescopic rods are symmetrically arranged on both sides of the rear end of the pusher plate with respect to the front center axis of the pusher plate.

[0009] Furthermore, the outer dimensions of the movable slider are adapted to the inner dimensions of the limiting slide groove, and the movable slider is slidably connected to the base via the limiting slide groove.

[0010] Furthermore, the punching assembly includes an installation top plate, a hydraulic cylinder, a lifting and pressing plate and a square cutting knife. A hydraulic cylinder is provided in the middle end of the installation top plate, and a lifting and pressing plate is installed at the front end of the hydraulic cylinder, and a square cutting knife is provided in the middle of the lower end of the lifting and pressing plate.

[0011] Furthermore, the punching assembly also includes a limiting slider, a limiting groove, a limiting rod and a limiting groove. At the same time, limiting sliders are installed on both sides of the outside of the lifting and pressing plates. A limiting groove is opened at the front end inside the limiting slider, and a limiting rod is connected inside the limiting groove. A limiting groove is opened at the middle end inside the mounting vertical rod.

[0012] Furthermore, the hydraulic cylinder and the lifting and pressing plate are vertically distributed, and the hydraulic cylinder and the lifting and pressing plate are fixedly connected by bolts.

[0013] Furthermore, the inner dimensions of the limiting slot are adapted to the outer dimensions of the limiting rod, and the limiting rod is embedded in the limiting slider via the limiting slot.

[0014] The utility model provides an automatic material dividing device for a card punching machine, which has the following beneficial effects:

[0015] 1. The utility model is provided with a material dividing component. When the automatic material dividing device of the card punching machine is used, the pneumatic rod is used to drive the material placing plate to move its position. At the same time, the electric telescopic rod is used to drive the push plate to move its position. The movable slider is used in conjunction with the limit slide to increase the stability of the push plate during movement. The processed cards are placed on the material placing plate and enter the receiving groove as the material placing plate moves downward. At this time, the push plate moves to push the processed waste away from the base, thereby completing the unloading of the waste. After that, the material placing plate moves up, and when the push plate retracts, the processed cards are pushed to the other side of the base, thereby quickly completing the card dividing, thereby improving the overall practicality and use efficiency of the material dividing device.

[0016] 2. Through the setting of the punching assembly, the utility model can drive the lifting and lowering pressure plates to move through the operation of the hydraulic cylinder when the automatic material dividing device of the punching machine is in use, and at the same time, the square cutting knife provided at the lower end of the lifting and lowering pressure plates moves to punch the materials. The limit sliders are fixedly installed on both sides of the outside of the lifting and lowering pressure plates, and the limit slots are used in conjunction with the limit rods to increase the stability of the limit sliders during movement, thereby avoiding positional deviation of the lifting and lowering pressure plates during movement, improving the overall processing efficiency of the square cutting knife, and increasing the overall practicality of the automatic material dividing device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of an automatic material dividing device for a card punching machine according to the present utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional cross-sectional structure of a material dividing assembly of an automatic material dividing device for a card punching machine according to the present invention;

[0019] Figure 3 This is a schematic diagram of the three-dimensional unfolded structure of a card punching component of an automatic material dividing device of a card punching machine according to the present invention.

[0020] In the figure: 1. Base; 2. Support column foot; 3. Install vertical rod; 4. Material dividing assembly; 401. Receiving groove; 402. Pneumatic rod; 403. Material placing plate; 404. Mounting block; 405. Electric telescopic rod; 406. Pushing plate; 407. Movable slider; 408. Limiting slide; 5. Punching assembly; 501. Install top plate; 502. Hydraulic cylinder; 503. Lifting and lowering plate; 504. Square cutting knife; 505. Limiting slider; 506. Limiting through groove; 507. Limiting rod; 508. Limiting groove. DETAILED DESCRIPTION

[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figure 1 and Figure 2As shown, an automatic material dividing device for a card punching machine includes a base 1 and a material dividing component 4. A supporting column foot 2 is installed at the bottom of the base 1, and mounting vertical rods 3 are provided on both sides of the upper end of the base 1. A material dividing component 4 is provided at the middle of the upper end of the base 1, and the material dividing component 4 includes a receiving groove 401, a pneumatic rod 402, a material placing plate 403, a mounting block 404, an electric telescopic rod 405, a pushing plate 406, a movable slider 407 and a limiting slide groove 408. A pneumatic rod 402 is installed inside the receiving groove 401, and a material placing plate 403 is installed on the upper end of the pneumatic rod 402. A mounting block 404 is provided on the rear side of the upper end of the base 1, and the mounting block 404 is provided with an electric telescopic rod 405 at the front end, and a push plate 406 is installed at the front end of the electric telescopic rod 405. At the same time, movable sliders 407 are installed on both sides of the lower end of the push plate 406. Limited position slide grooves 408 are provided on both sides of the interior of the base 1. The external dimensions of the material placement plate 403 are adapted to the internal dimensions of the receiving groove 401, and the material placement plate 403 is embedded in the base 1 through the receiving groove 401. There are two electric telescopic rods 405, and the two electric telescopic rods 405 are symmetrically arranged on both sides of the rear end of the push plate 406 with the front central axis of the push plate 406. The external dimensions of the movable slider 407 are adapted to the internal dimensions of the receiving groove 401. The internal dimensions of the limiting slide 408 are adapted, and the movable slider 407 is slidably connected to the base 1 through the limiting slide 408. The pneumatic rod 402 is fixedly installed in the receiving groove 401 by the fastening bolts. At the same time, the pneumatic rod 402 drives the material placing plate 403 to move the position, and the mounting block 404 is fixedly installed on the rear side of the upper end of the base 1, and the electric telescopic rod 405 is fixedly installed on the front end of the mounting block 404 with the fastening bolts. The electric telescopic rod 405 drives the push plate 406 to move the position. At the same time, the external dimensions of the movable sliders 407 added on both sides of the lower end of the push plate 406 are adapted to the internal dimensions of the base 1. The internal dimensions of the limiting slide grooves 408 opened on both sides of the part match each other, so that the stability of the push plate 406 during movement is increased by cooperating with the limiting slide grooves 408 through the movable slider 407. The processed cards are placed on the loading plate 403 and enter the receiving groove 401 as the loading plate 403 moves downward. At this time, the push plate 406 moves to push the processed waste away from the base 1, thereby completing the unloading of the waste. After that, the loading plate 403 moves upward, and when the push plate 406 retracts, the processed cards are pushed to the other side of the base 1, thereby quickly completing the card sorting and improving the overall practicality and use efficiency of the sorting device.

[0023] like Figure 1 and Figure 3As shown, a punching assembly 5 is provided at the upper end of the mounting vertical rod 3, and the punching assembly 5 includes a mounting top plate 501, a hydraulic cylinder 502, a lifting and pressing plate 503 and a square cutting knife 504. A hydraulic cylinder 502 is provided at the middle end of the mounting top plate 501, and a lifting and pressing plate 503 is installed at the front end of the hydraulic cylinder 502, and a square cutting knife 504 is provided at the middle part of the lower end of the lifting and pressing plate 503. The punching assembly 5 also includes a limiting slider 505, a limiting slot 506, a limiting rod 507 and a limiting slot 508. At the same time, the lifting and pressing plate Limiting sliders 505 are installed on both sides of the outside of 503, and a limiting slot 506 is provided at the front end of the limiting slider 505, and a limiting rod 507 is connected to the limiting slot 506. A limiting slot 508 is provided at the middle end of the vertical rod 3. The hydraulic cylinder 502 and the lifting plate 503 are vertically distributed, and the hydraulic cylinder 502 and the lifting plate 503 are fixedly connected by bolts. The internal size of the limiting slot 506 is adapted to the external size of the limiting rod 507, and the limiting rod 507 is connected to the limiting slot 506 through the limiting slot 506. The positioning slider 505 is embedded in the connection, and the mounting top plate 501 is fixed to the upper end of the mounting vertical rod 3 by fastening bolts, and the hydraulic cylinder 502 is fixed to the middle end inside the mounting top plate 501 with the fastening bolts. The hydraulic cylinder 502 drives the lifting and pressing plate 503 to move, and at the same time, the square cutting knife 504 set at the lower end of the lifting and pressing plate 503 moves to punch the material. The limit slider 505 is fixed to both sides of the outside of the lifting and pressing plate 503. At the same time, the external dimensions of the limit slider 505 match the internal dimensions of the limit groove 508 opened inside the mounting vertical rod 3, and the internal dimensions of the limit groove 506 opened at the front end of the limit slider 505 match the external dimensions of the limit rod 507 installed in the limit groove 508. Therefore, the stability of the limit slider 505 during movement is increased by cooperating with the limit rod 507 through the limit groove 506, thereby avoiding position deviation of the lifting and pressing plate 503 during movement, improving the overall processing efficiency of the square cutting knife 504, and increasing the overall practicality of the automatic material dividing device.

[0024] In summary, when the automatic material dividing device of the card punching machine is used, first, the support column foot 2 installed at the bottom of the base 1 is used to increase the stability of the equipment during use, and the mounting vertical rod 3 is fixed to both sides of the upper end of the base 1 by using the fastening bolts, and the mounting top plate 501 is fixed to the upper end of the mounting vertical rod 3 with the fastening bolts. The hydraulic cylinder 502 drives the lifting and pressing plate 503 to move, and at the same time, the square cutting knife 504 set at the lower end of the lifting and pressing plate 503 moves to punch the material, and the limiting slider 505 is fixed to both sides of the outside of the lifting and pressing plate 503, and the limiting groove 506 is used to cooperate with the limiting rod 507 to increase the stability of the limiting slider 505 during movement, thereby avoiding the position deviation of the lifting and pressing plate 503 during movement, and improving the overall processing efficiency of the square cutting knife 504. Then, the pneumatic rod 402 is used to move the lifting and pressing plate 503. The operation drives the material loading plate 403 to move its position, and the mounting block 404 is fixedly installed on the rear side of the upper end of the base 1, and the electric telescopic rod 405 is fixedly installed on the front end of the mounting block 404 with the fastening bolts. The electric telescopic rod 405 drives the pushing plate 406 to move its position, and the movable slider 407 is used to cooperate with the limiting slide groove 408 to increase the stability of the pushing plate 406 during the movement. The processed cards are placed on the material loading plate 403 and enter the receiving groove 401 as the material loading plate 403 moves downward. At this time, the pushing plate 406 moves to push the processed waste away from the base 1, thereby completing the unloading of the waste. After that, the material loading plate 403 moves up, and when the pushing plate 406 retracts, the processed cards are pushed to the other side of the base 1, thereby quickly completing the card sorting and improving the overall practicality and use efficiency of the sorting device.

[0025] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. An automatic material dispensing device for a card punching machine, comprising a base (1) and a material dispensing assembly (4), characterized in that: The base (1) is provided with a supporting column foot (2) at the bottom, and mounting vertical rods (3) are provided on both sides of the upper end of the base (1). A material dividing assembly (4) is provided at the middle of the upper end of the base (1), and the material dividing assembly (4) comprises a receiving groove (401), a pneumatic rod (402), a material placing plate (403), a mounting block (404), an electric telescopic rod (405), a material pushing plate (406), a movable slide block (407) and a limiting slide groove (408). The receiving groove (401) is provided with a pneumatic rod (402) installed inside. ), and a material placing plate (403) is installed on the upper end of the pneumatic rod (402), a mounting block (404) is provided on the rear side of the upper end of the base (1), and an electric telescopic rod (405) is provided at the front end of the mounting block (404), and a push plate (406) is installed at the front end of the electric telescopic rod (405), and movable sliders (407) are installed on both sides of the lower end of the push plate (406), and limited sliding grooves (408) are provided on both sides of the interior of the base (1), and a punching assembly (5) is provided on the upper end of the mounting vertical rod (3).

2. The automatic material dividing device for a card punching machine according to claim 1, characterized in that: The external dimensions of the material placement plate (403) are adapted to the internal dimensions of the receiving groove (401), and the material placement plate (403) is embeddedly connected to the base (1) via the receiving groove (401).

3. The automatic material dividing device for a card punching machine according to claim 1, characterized in that: There are two electric telescopic rods (405), and the two electric telescopic rods (405) are symmetrically arranged on both sides of the rear end of the push plate (406) with respect to the front center axis of the push plate (406).

4. The automatic material dividing device for a card punching machine according to claim 1, characterized in that: The outer dimensions of the movable slider (407) are adapted to the inner dimensions of the limiting slide groove (408), and the movable slider (407) is slidably connected to the base (1) via the limiting slide groove (408).

5. The automatic material dividing device for a card punching machine according to claim 1, characterized in that: The punching assembly (5) comprises a mounting top plate (501), a hydraulic cylinder (502), a lifting and pressing plate (503) and a square cutting knife (504); the hydraulic cylinder (502) is provided at the middle end of the mounting top plate (501), the lifting and pressing plate (503) is installed at the front end of the hydraulic cylinder (502), and the square cutting knife (504) is provided at the middle part of the lower end of the lifting and pressing plate (503).

6. The automatic material dividing device for a card punching machine according to claim 5, characterized in that: The punching assembly (5) further comprises a limiting slider (505), a limiting slot (506), a limiting rod (507) and a limiting slot (508); the limiting sliders (505) are installed on both sides of the outside of the lifting and pressing plates (503); the limiting sliders (505) are provided with a limiting slot (506) at the front end thereof, and the limiting slot (506) is connected to the limiting rod (507) inside; and the limiting slot (506) is provided with a limiting slot (508) at the middle end thereof.

7. The automatic material dividing device for a card punching machine according to claim 6, characterized in that: The hydraulic cylinder (502) and the lifting and pressing plate (503) are vertically distributed, and the hydraulic cylinder (502) and the lifting and pressing plate (503) are fixedly connected by bolts.

8. The automatic material dividing device for a card punching machine according to claim 6, characterized in that: The inner dimensions of the limiting slot (506) are adapted to the outer dimensions of the limiting rod (507), and the limiting rod (507) is embeddedly connected to the limiting slider (505) via the limiting slot (506).

Citation Information

Patent Citations

  • Card punching mechanism of automatic card punching machine

    CN220784020U