Sucking and stirring device for rubber compound

By introducing a waste heat recovery component into the rubber mixer, the waste heat of the stirring device is converted into electrical energy, which solves the problem of difficulty in recovering the waste heat of the rubber mixer after production and realizes the efficient utilization of the waste heat.

CN223326720UActive Publication Date: 2025-09-12ANHUI HECONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422773892.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-12
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

After the rubber mixer is finished, there is a lot of residual heat inside the stirring device, which makes it difficult to recycle the residual heat.

Method used

A waste heat recovery component is used, including a micro-thermal turbine, a recovery pipe, a rectifier, a frequency converter and a battery. The waste heat energy inside the mixing drum is collected through the recovery pipe, converted into electrical energy by the micro-thermal turbine, converted into direct current by the rectifier, and adjusted to a current acceptable to the battery by the frequency converter, thereby realizing the recycling of waste heat.

Benefits of technology

The efficient recycling of residual heat inside the stirring device is achieved, resource waste is reduced, and energy utilization efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rubber mixing mills, and solves the problem that after rubber is produced, a large amount of residual heat exists in a stirring device, so that the residual heat is not easy to recycle. The stirring device comprises a base, vertical plates are fixedly installed on the two sides of the top face of the base, driving equipment is arranged on one sides of the vertical plates, a stirring barrel is arranged on one side of the driving equipment, a waste heat recovery assembly is connected to one side of the stirring barrel in an inserted mode, the waste heat recovery assembly comprises a micro thermal turbine, and a recovery pipe is arranged at the input end of the micro thermal turbine. The power supply end of the micro thermal turbine is electrically connected with a rectifier through a power line, one side of the rectifier is electrically connected with a frequency converter through a data line, the power supply end of the frequency converter is electrically connected with a storage battery through a wire, the storage battery is located on one side of the top face of the base, and the charging end of the storage battery is electrically connected to one end of the wire. The back of the frequency converter is provided with a positioning plate, and four corners of the surface of the positioning plate are in threaded connection with one side of the vertical plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber mixing machines, in particular to an agitator for rubber mixing. Background Art

[0002] Publication number CN212352533U discloses a new type of rubber mixing machine, which includes a device body, a feed box, a scrubbing chamber, an exhaust pipe, an upper push pin and a lower push pin. The outer wall of the device body is clamped with the inner wall of the feed box, the right end of the feed box is fixedly connected to the outer wall of the scrubbing chamber, the bottom of the outer wall of the scrubbing chamber is fixedly connected to the left end of the exhaust pipe, and the outer walls of the upper push pin and the lower push pin are clamped with the inner wall of the device body. The new type of rubber mixing machine has an upper push pin that can be adjusted up and down by turning a handle. When the rubber material is mixed to different degrees, the upper push pin applies different pressures. The pressure applied by the upper push pin can be observed by a dynamometer, which makes it easier for the operator to control the applied pressure and maintain the good quality of the rubber material. Secondly, the temperature of the rubber material inside the device can be measured by a thermometer. The temperature of the rubber material can be adjusted by adjusting the speed of the first motor to achieve a better quality of the rubber material.

[0003] Although the rubber mixer has advantages such as detecting the temperature of the rubber compound inside the device and adjusting the temperature, after the rubber mixing production is completed, the rubber mixer contains a large amount of residual temperature inside the device, and the staff needs to cool down the inside of the device, resulting in a large amount of residual temperature resources being wasted and difficult to recycle. Utility Model Content

[0004] In order to address the deficiencies of the prior art, the present invention provides a stirrer for rubber mixing, which solves the problem that after the production of rubber is completed, a large amount of residual heat exists inside the stirring device, which makes it difficult to recycle the residual heat.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a stirrer for rubber mixing, comprising a base, vertical plates fixedly installed on both sides of the top surface of the base, a driving device provided on one side of the vertical plates, a mixing drum provided on one side of the driving device, and a waste heat recovery component plugged into one side of the mixing drum.

[0006] In a specific embodiment, the waste heat recovery component includes a micro-turbine, an input end of the micro-turbine is provided with a recovery pipe, a power supply end of the micro-turbine is electrically connected to a rectifier via a power line, one side of the rectifier is electrically connected to an inverter via a data line, and the power supply end of the inverter is electrically connected to a battery via an electric wire;

[0007] The storage battery is located on one side of the top surface of the base, and the charging end of the storage battery is electrically connected to one end of the wire.

[0008] In a specific embodiment, a positioning plate is provided on the back of the frequency converter, and the four corners of the surface of the positioning plate are threadedly connected to one side of the vertical plate.

[0009] In a specific embodiment, rubber heads are fixedly installed at both ends of the data cable, and the rubber heads are made of flexible rubber material.

[0010] In a specific embodiment, a microcontroller is provided on the front of the battery, and a control terminal of the microcontroller is electrically connected to one side of the micro-thermal turbine.

[0011] In a specific embodiment, a stabilizing block is provided inside the base, and reinforcing ribs are provided inside the stabilizing block.

[0012] Compared with the prior art, the present invention provides a stirrer for rubber mixing, which has the following beneficial effects:

[0013] In the technical solution disclosed by the present utility model, a large amount of heat energy is generated inside the mixing drum by the cooperation of the waste heat recovery component and the mixing drum, and the recovery pipe collects the remaining waste heat inside the mixing drum. Then, during the operation of the micro-thermal turbine, the collected waste heat energy is converted into electrical energy and transmitted to the inside of the rectifier. Then, the rectifier converts the alternating current generated by the micro-thermal turbine into direct current and transmits it to the inside of the frequency converter, so that the frequency converter converts the high-frequency current into an acceptable working current for the battery and transmits it to the inside of the battery, thereby facilitating the staff to recycle the waste heat inside the mixing drum. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the base structure of the utility model;

[0017] Figure 3 For this utility model Figure 1 A in the middle is an enlarged structural diagram;

[0018] Figure 4 This is a schematic diagram of the positioning plate structure of the utility model.

[0019] In the figure: 1. Base; 2. Vertical plate; 3. Drive device; 4. Mixing drum; 5. Waste heat recovery component; 51. Micro thermal turbine; 52. Recovery pipe; 53. Power cord; 54. Rectifier; 55. Inverter; 56. Battery; 6. Positioning plate; 7. Rubber head; 8. Micro controller. DETAILED DESCRIPTION

[0020] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0021] Figures 1-4 This is an embodiment of the present utility model, a stirrer for rubber mixing, including a base 1, vertical plates 2 are fixedly installed on both sides of the top surface of the base 1, a driving device 3 is provided on one side of the vertical plate 2, a mixing drum 4 is provided on one side of the driving device 3, and a waste heat recovery component 5 is inserted on one side of the mixing drum 4.

[0022] The specific problem addressed by this specific embodiment is to solve the problem that after the production of rubber is completed, a large amount of residual heat remains inside the stirring device, which makes it difficult to recycle the residual heat. The utility model utilizes the cooperation of the waste heat recovery component 5 and the mixing drum 4 to generate a large amount of heat energy inside the mixing drum 4. The recovery pipe 52 collects the residual heat inside the mixing drum 4. Then, during the operation of the micro-thermal turbine 51, the collected residual heat energy is converted into electrical energy and transmitted to the inside of the rectifier 54. The rectifier 54 then converts the alternating current generated by the micro-thermal turbine 51 into direct current and transmits it to the inside of the frequency converter 55. The frequency converter 55 then converts the high-frequency current into an acceptable working current for the battery 56 and transmits it to the inside of the battery 56, thereby facilitating the staff to recycle the residual heat inside the mixing drum 4.

[0023] The battery 56 is located on one side of the top surface of the base 1 , and the charging end of the battery 56 is electrically connected to one end of the wire.

[0024] The waste heat recovery assembly 5 includes a micro-turbine 51. A recovery pipe 52 is provided at the input end of the micro-turbine 51. The power supply end of the micro-turbine 51 is electrically connected to a rectifier 54 via a power line 53. One side of the rectifier 54 is electrically connected to an inverter 55 via a data line. The power supply end of the inverter 55 is electrically connected to a battery 56 via an electric wire.

[0025] In this specific embodiment, a positioning plate 6 is provided on the back of the inverter 55, and the four corners of the surface of the positioning plate 6 are threadedly connected to one side of the vertical plate 2. A microcontroller 8 is provided on the front of the battery 56, and the control end of the microcontroller 8 is electrically connected to one side of the micro-thermal turbine 51. When the staff needs to maintain and inspect the inverter 55 and the rectifier 54, the staff can remove the positioning plate 6, and then the staff can maintain and inspect the rectifier 54 and the inverter 55, thereby increasing the service life of the waste heat recovery.

[0026] In this specific embodiment, rubber heads 7 are fixedly installed at both ends of the data cable. The rubber heads 7 are made of flexible rubber. A stabilizing block is provided inside the base 1, and reinforcing ribs are provided inside the stabilizing block. A sealing ring is sleeved on one end of the recovery tube 52, and a waterproof coating is affixed to the outer surface of the sealing ring to increase the waterproof property.

[0027] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0028] It should be noted that, in this article, the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements that are inherent to such process, method, article or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stirrer for rubber mixing, comprising a base (1), characterized in that: Vertical plates (2) are fixedly mounted on both sides of the top surface of the base (1); a driving device (3) is provided on one side of the vertical plates (2); a mixing drum (4) is provided on one side of the driving device (3); and a waste heat recovery component (5) is plugged into one side of the mixing drum (4); The waste heat recovery component (5) includes a micro-turbine (51), an input end of the micro-turbine (51) is provided with a recovery pipe (52), a power supply end of the micro-turbine (51) is electrically connected to a rectifier (54) via a power line (53), one side of the rectifier (54) is electrically connected to a frequency converter (55) via a data line, and a power supply end of the frequency converter (55) is electrically connected to a battery (56) via an electric wire; The battery (56) is located on one side of the top surface of the base (1), and the charging end of the battery (56) is electrically connected to one end of the wire.

2. A rubber mix agitator according to claim 1, characterized in that: A positioning plate (6) is provided on the back of the frequency converter (55), and the four corners of the surface of the positioning plate (6) are all threadedly connected to one side of the vertical plate (2).

3. A rubber mix agitator according to claim 2, characterized in that: Both ends of the data cable are fixedly mounted with rubber heads (7), and the rubber heads (7) are made of flexible rubber material.

4. A rubber mix agitator according to claim 1, characterized in that: A microcontroller (8) is provided on the front of the storage battery (56), and a control end of the microcontroller (8) is electrically connected to one side of the micro-thermal turbine (51).

5. A rubber mix agitator according to claim 4, characterized in that: A stabilizing block is provided inside the base (1), and reinforcing ribs are provided inside the stabilizing block.

6. A rubber mix agitator according to claim 1, characterized in that: One end of the recovery pipe (52) is sleeved with a sealing ring, and the outer surface of the sealing ring is affixed with a waterproof coating for increasing waterproofness.

Citation Information

Patent Citations

  • Novel rubber mixing mill

    CN212352533U