Simple and convenient conversion device for vertical transmission track

By using a motor-driven wire rope winding and threaded rod lifting plate on the vertical transmission track, the vertical transmission track can be quickly connected and separated, which solves the time-consuming and labor-intensive problems in the existing technology and improves the transportation efficiency in the floor-type factory cultivation process of edible fungi.

CN223328276UActive Publication Date: 2025-09-12ZHONGSHAN YUANZISHAN FUNGUS IND CO LTD
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Patent Information

Application Number
CN202422503182.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-12
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the process of floor-type factory cultivation of edible fungi, the material and finished product transmission tracks are staggered up and down and parallel to the tracks, and the transportation tracks need to be frequently switched. The existing technology uses movable active interfaces for docking, which is time-consuming, labor-intensive and inefficient.

Method used

A connection mechanism is used between the No. 1 and No. 2 transmission tracks, and a forward and reverse motor is used to drive the wire rope to drive the winding roller to achieve the docking and separation of the tracks. A wireless remote control and locking device are combined to ensure stability, and the docking position is adjusted by a threaded rod and a motor-driven lifting plate.

Benefits of technology

It realizes the rapid and stable conversion of vertical transmission tracks, improves transportation efficiency, reduces manual operation time and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a simple and convenient conversion device for a vertical transmission track, which comprises a base, and a first transmission track and a second transmission track which are arranged at the top of the base, and a connecting mechanism is connected between the first conveying rail and the second conveying rail, the first conveying rail comprises two first mounting plates which are correspondingly arranged on the left side of the top of the base front and back, and a plurality of first conveying rollers are rotationally connected between the two first mounting plates. The device has the advantage of rapid conversion, and solves the problems that in the floor type factory cultivation process of edible mushrooms, the number of finished material conveying rails is large, the upper and lower rails and the parallel rails are staggered, the conveying rails need to be converted frequently in the working process, most enterprises conduct butt joint through movable connectors, time and labor are wasted, and efficiency is low.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical transmission track conversion, in particular to a simple conversion device for a vertical transmission track. Background Art

[0002] Vertical transfer tracks are commonly used in logistics, warehousing, or material handling systems to achieve fast and efficient transfer of goods between different heights. In the floor-type factory cultivation of edible fungi, there are many tracks for transporting finished materials, with upper and lower and parallel tracks interlaced. During operation, it is often necessary to switch transport tracks. Most companies use movable interfaces for docking, which is time-consuming, labor-intensive, and inefficient. Utility Model Content

[0003] The purpose of the utility model is to provide a simple conversion device for vertical transmission tracks, which has the advantage of rapid conversion and solves the problem that in the process of floor-type factory cultivation of edible fungi, there are many material and finished product transmission tracks, and the upper and lower and parallel tracks are staggered. During the operation, it is often necessary to convert the transportation tracks. Most companies use movable active interfaces for docking, which is time-consuming, labor-intensive and inefficient.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a simple conversion device for a vertical transmission track, comprising a base and a first transmission track and a second transmission track arranged on the top of the base, wherein a connecting mechanism is connected between the first transmission track and the second transmission track:

[0005] The No. 1 transmission track includes two No. 1 mounting plates correspondingly arranged on the left side of the top of the base in the front and rear directions, a plurality of No. 1 transmission rollers are rotatably connected between the two No. 1 mounting plates, a No. 1 motor connected to the input end of the No. 1 transmission roller is fixedly connected to the surface of the front No. 1 mounting plate, two winding rollers are rotatably connected above the No. 1 transmission roller in the front and rear directions, steel wire ropes are wound around the surfaces of the two winding rollers, one end of the two steel wire ropes is fixedly connected to the output end of the No. 1 motor, the two ends of the steel wire ropes away from the No. 1 motor are fixedly connected to the No. 2 transmission track, and a No. 1 positioning plate is fixedly connected to the opposite side of the two No. 1 mounting plates.

[0006] As a preferred simple conversion device for a vertical transmission track of the utility model, the No. 1 motor is a forward and reverse motor, the bottom of the two No. 1 mounting plates are fixedly connected to a support frame, the four corners of the bottom of the support frame are fixedly connected to support legs, the bottom of the support leg is fixedly connected to the left side of the top of the base, the left side of the top of the base is fixedly connected to a gantry, and the gantry is rotatably connected to the two winding rollers.

[0007] As a preferred simple conversion device for a vertical transmission track of the utility model, the No. 2 transmission track includes two No. 2 mounting plates arranged in a front and rear corresponding manner and tilted on the right side of the top of the base, the tops of the two No. 2 mounting plates are fixedly connected with fixing rings, the two fixing rings are fixedly connected to one end of the two steel ropes, the opposite sides of the two No. 2 mounting plates are fixedly connected with No. 2 positioning plates, and a connecting mechanism is connected between the two No. 2 positioning plates and the two No. 1 positioning plates.

[0008] As a preferred simple conversion device for a vertical transmission track of the utility model, a plurality of No. 2 conveying rollers are rotatably connected between the two No. 2 mounting plates, a No. 2 motor is fixedly connected to the top of the No. 2 mounting plate on the front side, and the No. 2 motor output shaft is fixedly connected to the No. 2 conveying roller input end.

[0009] As a preferred simple conversion device for a vertical transmission track of the utility model, sliders are fixedly connected on opposite sides of the bottom of the second mounting plate, guide plates are correspondingly connected to the front and rear surfaces on the right side of the top of the base, and sliding grooves are correspondingly opened on the sides where the two guide plates are close to each other, and the sliding grooves are slidably connected to the sliders.

[0010] As a preferred simple conversion device for a vertical transmission track of the utility model, the connecting mechanism includes a threaded rod threadedly connected between the No. 1 positioning plate and the No. 2 positioning plate, and the threaded rod is correspondingly arranged on the front and rear sides of the outside of the No. 1 mounting plate. The surfaces of the two threaded rods are rotatably connected to the lifting plates, and the bottoms of the two lifting plates are fixedly connected to the No. 1 L-shaped plate, and the bottoms of the inner walls of the two No. 1 L-shaped plates are fixedly connected to the No. 3 motor, and the two output ends of the No. 3 motor are fixedly connected to the bottoms of the two threaded rods.

[0011] As a preferred simple conversion device for a vertical transmission track of the utility model, the inner walls of the two lifting plates are threadedly connected with lifting threaded rods, the surfaces of the two lifting threaded rods are rotatably connected with L-shaped frames, the two L-shaped frames are fixedly arranged on the front and rear opposite sides of the No. 1 mounting plate, and one side of the inner walls of the two lifting plates is slidably connected with a lifting limit rod, and the two lifting limit rods are fixedly arranged between the No. 1 mounting plate and the L-shaped frame.

[0012] As a preferred conversion device for a vertical transmission track of the utility model, the bottoms of the two lifting threaded rods extend to the bottom of the two L-shaped frames and are rotatably connected thereto, the bottom of the front L-shaped frame is fixedly connected to a No. 2 L-shaped plate, the bottom of the inner wall of the No. 2 L-shaped plate is fixedly connected to a No. 4 motor, the output end of the No. 4 motor is fixedly connected to the bottom of the front lifting threaded rod, and the lower surfaces of the two lifting threaded rods are respectively fixedly sleeved with a No. 1 pulley and a No. 2 pulley, and a belt is connected between the No. 1 pulley and the No. 2 pulley for transmission.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. This utility model controls the forward rotation of motor 1. When motor 1 rotates forward, the wire rope drives the second transmission track toward the first transmission track. The winding roller rotates as the wire rope is wound, gradually bringing the second transmission track closer to the first transmission track. When the second transmission track and the first transmission track are fully connected, the control system stops the rotation of motor 1 and the locking device of the connection mechanism is activated to ensure the stability of the connection.

[0015] 2. This utility model uses a wireless remote control to send a "separation" signal. Upon receiving the signal, the wireless receiving module transmits it to the control system. The control system controls the reverse rotation of Motor 1. This reverse rotation releases the second transmission track via the wire rope. The winding roller rotates in the opposite direction as the wire rope is released, gradually moving the second transmission track away from the first. When the second transmission track is completely separated from the first transmission track, the control system stops the rotation of Motor 1, releasing the locking device of the connecting mechanism, completing the separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a side view of the utility model;

[0018] Figure 3 This is a schematic structural diagram of the No. 1 transmission track of the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the No. 2 transmission track of the utility model;

[0020] Figure 5 It is a structural diagram of the connecting mechanism of the utility model.

[0021] In the figure: 100, base; 200, transmission track No. 1; 201, mounting plate No. 1; 202, transmission roller No. 1; 203, motor No. 1; 204, support frame; 205, support leg; 206, gantry; 207, winding roller; 208, wire rope; 209, positioning plate No. 1; 300, transmission track No. 2; 301, mounting plate No. 2; 302, transmission roller No. 2; 303, motor No. 2; 304, fixing ring; 305. Positioning plate No. 2; 306. Slider; 307. Guide plate; 308. Slide; 400. Connecting mechanism; 401. Threaded rod; 402. Lifting plate; 403. Motor No. 3; 404. L-shaped plate No. 1; 405. Lifting threaded rod; 406. L-shaped frame; 407. Motor No. 4; 408. L-shaped plate No. 2; 409. Pulley No. 1; 410. Pulley No. 2; 411. Belt; 412. Lifting limit rod. DETAILED DESCRIPTION

[0022] See also Figure 1-Figure 5 A simple conversion device for a vertical transmission track includes a base 100 and a No. 1 transmission track 200 and a No. 2 transmission track 300 arranged on the top thereof, and a connecting mechanism 400 is connected between the No. 1 transmission track 200 and the No. 2 transmission track 300:

[0023] The base 100 serves as the foundation of the entire device and provides stable support.

[0024] Furthermore, the No. 1 transmission track 200 includes two No. 1 mounting plates 201 correspondingly arranged on the front and rear left sides of the top of the base 100, and a plurality of No. 1 transmission rollers 202 are rotatably connected between the two No. 1 mounting plates 201. A No. 1 motor 203 connected to the input end of the No. 1 transmission roller 202 is fixedly connected to the surface of the front No. 1 mounting plate 201, and two winding rollers 207 are rotatably connected above the No. 1 transmission roller 202. Steel wire ropes 208 are wound around the surfaces of the two winding rollers 207, and one end of the two steel wire ropes 208 is fixedly connected to the output end of the No. 1 motor 203. The two ends of the two steel wire ropes 208 away from the No. 1 motor 203 are fixedly connected to the No. 2 transmission track 300, and a No. 1 positioning plate 209 is fixedly connected to the opposite side of the two No. 1 mounting plates 201.

[0025] Two mounting plates 201, correspondingly located on the left side of the top of the base 100, are used to secure other components. Multiple No. 1 conveyor rollers 202 are rotatably connected between the two No. 1 mounting plates 201 for conveying materials. A No. 1 motor 203 is fixed to the surface of the front No. 1 mounting plate 201, its input end connected to the No. 1 conveyor rollers 202 to provide power. Two take-up rollers 207 are rotatably connected above the No. 1 conveyor rollers 202 for winding up wire ropes 208. The two wire ropes 208 are respectively wound around the two take-up rollers 207, one end fixedly connected to the output end of the No. 1 motor 203, and the other end fixedly connected to the No. 2 conveyor track 300.

[0026] Furthermore, motor No. 1 203 is a forward and reverse motor, and the bottom of the two No. 1 mounting plates 201 are fixedly connected to a support frame 204, and the four corners of the bottom of the support frame 204 are fixedly connected to support legs 205, and the bottom of the support leg 205 is fixedly connected to the left side of the top of the base 100, and the left side of the top of the base 100 is fixedly connected to a gantry 206, and the gantry 206 is rotatably connected to the two winding rollers 207.

[0027] The bottom of the two No. 1 mounting plates 201 are fixedly connected to a support frame 204 to increase the stability of the device. The four corners of the bottom of the support frame 204 are fixedly connected to support legs 205. The bottom of the support leg 205 is fixedly connected to the left side of the top of the base 100 to further enhance the stability of the device.

[0028] Furthermore, the No. 2 transmission track 300 includes two No. 2 mounting plates 301 that are arranged at an angle in front and back correspondence on the top right side of the base 100. The tops of the two No. 2 mounting plates 301 are fixedly connected with fixing rings 304. The two fixing rings 304 are fixedly connected to one end of the two steel ropes 208. The opposite sides of the two No. 2 mounting plates 301 are fixedly connected with No. 2 positioning plates 305. A connecting mechanism 400 is connected between the two No. 2 positioning plates 305 and the two No. 1 positioning plates 209.

[0029] The No. 1 transmission track 200 and the No. 2 transmission track 300 are in a separated state, and the wire rope 208 is in a loose state. When docking is required, the user sends a "docking" signal through the wireless remote control.

[0030] After receiving the signal, the wireless receiving module transmits it to the control system, which controls the forward rotation of motor 203. This rotation drives the second transmission track 300 toward the first transmission track 200 via the steel wire rope 208. The winding roller 207 rotates as the steel wire rope 208 winds, gradually bringing the second transmission track 300 closer to the first transmission track 200. When the second transmission track 300 and the first transmission track 200 are fully docked, the control system stops the rotation of motor 203 and activates the locking device of the connection mechanism 400 to ensure docking stability.

[0031] When separation is required, the user sends a "separate" signal via the wireless remote control. The wireless receiving module receives the signal and transmits it to the control system. The control system controls the reverse rotation of motor 203. When motor 203 reverses, the second transmission track 300 is released via wire rope 208. As wire rope 208 is released, the reel 207 rotates in the opposite direction, gradually moving the second transmission track 300 away from the first transmission track 200. When the second transmission track 300 is completely separated from the first transmission track 200, the control system stops the rotation of motor 203, and the locking device of the connecting mechanism 400 is released, completing the separation.

[0032] Furthermore, a plurality of No. 2 conveying rollers 302 are rotatably connected between the two No. 2 mounting plates 301 , a No. 2 motor 303 is fixedly connected to the top of the front No. 2 mounting plate 301 , and an output shaft of the No. 2 motor 303 is fixedly connected to an input end of the No. 2 conveying roller 302 .

[0033] The second motor 303 drives the second conveying roller 302 to transfer the material from the docking point to the end point of the second conveying track 300 .

[0034] Furthermore, a slider 306 is fixedly connected to the opposite side of the bottom of the second mounting plate 301, and a guide plate 307 is correspondingly connected to the front and rear surfaces of the top right side of the base 100. A sliding groove 308 is correspondingly opened on the side where the two guide plates 307 are close to each other, and the sliding groove 308 is slidably connected to the slider 306.

[0035] The slider 306 slides in the slide groove 308 to ensure smooth movement of the second transmission track 300.

[0036] Furthermore, the connecting mechanism 400 includes a threaded rod 401 that is threadedly connected between the No. 1 positioning plate 209 and the No. 2 positioning plate 305. The threaded rod 401 is correspondingly arranged on the front and rear sides of the outside of the No. 1 mounting plate 201. The surfaces of the two threaded rods 401 are rotatably connected to the lifting plates 402. The bottoms of the two lifting plates 402 are fixedly connected to the No. 1 L-shaped plate 404. The bottoms of the inner walls of the two No. 1 L-shaped plates 404 are fixedly connected to the No. 3 motors 403. The output ends of the two No. 3 motors 403 are fixedly connected to the bottoms of the two threaded rods 401.

[0037] Furthermore, the inner walls of the two lifting plates 402 are threadedly connected to lifting threaded rods 405, and the surfaces of the two lifting threaded rods 405 are rotatably connected to L-shaped frames 406. The two L-shaped frames 406 are fixedly set on the front and rear opposite sides of the No. 1 mounting plate 201. One side of the inner walls of the two lifting plates 402 is slidably connected to a lifting limit rod 412, and the two lifting limit rods 412 are fixedly set between the No. 1 mounting plate 201 and the L-shaped frame 406.

[0038] Furthermore, the bottoms of the two lifting threaded rods 405 extend to the bottom of the two L-shaped frames 406 and are rotatably connected thereto. The bottom of the front L-shaped frame 406 is fixedly connected to the No. 2 L-shaped plate 408, and the bottom of the inner wall of the No. 2 L-shaped plate 408 is fixedly connected to the No. 4 motor 407. The output end of the No. 4 motor 407 is fixedly connected to the bottom of the front lifting threaded rod 405. The lower surfaces of the two lifting threaded rods 405 are respectively fixedly sleeved with the No. 1 pulley 409 and the No. 2 pulley 410, and a belt 411 is connected between the No. 1 pulley 409 and the No. 2 pulley 410 for transmission.

[0039] When the second transmission track 300 approaches the first transmission track 200, the control system activates the third motor 403, which drives the threaded rod 401 to rotate, causing the lifting plate 402 to rise. As the lifting plate 402 rises, the lifting threaded rod 405 and the L-shaped frame 406 cooperate to move the lifting plate 402 in the vertical direction. When the lifting plate 402 rises to the predetermined position, the control system activates the fourth motor 407, which drives the front lifting threaded rod 405 to rotate. Through the transmission of the pulley and belt, the two lifting threaded rods 405 rotate synchronously, further adjusting the docking position. When the second transmission track 300 is fully docked with the first transmission track 200, the control system stops the rotation of the first motor 203, the third motor 403, and the fourth motor 407, and the locking device of the connecting mechanism 400 is activated to ensure the stability of the docking.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A simple conversion device for a vertical transmission track, comprising a base (100) and a first transmission track (200) and a second transmission track (300) arranged on the top of the base, wherein a connecting mechanism (400) is connected between the first transmission track (200) and the second transmission track (300), and characterized in that: The No. 1 transmission track (200) comprises two No. 1 mounting plates (201) which are correspondingly arranged on the left side of the top of the base (100) in front and back directions, a plurality of No. 1 transmission rollers (202) are rotatably connected between the two No. 1 mounting plates (201), a No. 1 motor (203) connected to the input end of the No. 1 transmission roller (202) is fixedly connected to the surface of the front No. 1 mounting plate (201), two winding rollers (207) are rotatably connected above the No. 1 transmission roller (202), steel wire ropes (208) are wound around the surfaces of the two winding rollers (207), one end of the two steel wire ropes (208) is fixedly connected to the output end of the No. 1 motor (203), and one end of the two steel wire ropes (208) away from the No. 1 motor (203) is fixedly connected to the No. 2 transmission track (300), and a No. 1 positioning plate (209) is fixedly connected to the opposite side of the two No. 1 mounting plates (201).

2. A simple conversion device for a vertical transport track according to claim 1, characterized in that: The No. 1 motor (203) is a forward and reverse motor. The bottoms of the two No. 1 mounting plates (201) are fixedly connected to a support frame (204). The four corners of the bottom of the support frame (204) are fixedly connected to support legs (205). The bottom of the support leg (205) is fixedly connected to the left side of the top of the base (100). The left side of the top of the base (100) is fixedly connected to a gantry (206). The gantry (206) is rotatably connected to the two winding rollers (207).

3. A simple conversion device for a vertical transport track according to claim 1, characterized in that: The No. 2 transmission track (300) comprises two No. 2 mounting plates (301) which are arranged on the right side of the top of the base (100) at a corresponding front and rear angle, the tops of the two No. 2 mounting plates (301) are fixedly connected with a fixing ring (304), the two fixing rings (304) are fixedly connected to one end of the two steel wire ropes (208), the opposite sides of the two No. 2 mounting plates (301) are fixedly connected with a No. 2 positioning plate (305), and a connecting mechanism (400) is connected between the two No. 2 positioning plates (305) and the two No. 1 positioning plates (209).

4. A simple conversion device for a vertical transport track according to claim 3, characterized in that: A plurality of No. 2 conveying rollers (302) are rotatably connected between the two No. 2 mounting plates (301), a No. 2 motor (303) is fixedly connected to the top of the No. 2 mounting plate (301) on the front side, and an output shaft of the No. 2 motor (303) is fixedly connected to an input end of the No. 2 conveying roller (302).

5. A simple conversion device for a vertical transport track according to claim 4, characterized in that: The bottom opposite sides of the second mounting plate (301) are fixedly connected with a slider (306), and the front and rear surfaces of the top right side of the base (100) are correspondingly connected with a guide plate (307), and the two guide plates (307) are respectively provided with a sliding groove (308) on the side close to each other, and the sliding groove (308) is slidably connected to the slider (306).

6. A simple conversion device for a vertical transport track according to claim 3, characterized in that: The connecting mechanism (400) comprises a threaded rod (401) threadedly connected between the first positioning plate (209) and the second positioning plate (305), the threaded rod (401) being correspondingly arranged on the front and rear sides of the exterior of the first mounting plate (201), the surfaces of the two threaded rods (401) being rotatably connected to a lifting plate (402), the bottoms of the two lifting plates (402) being fixedly connected to a first L-shaped plate (404), the bottoms of the inner walls of the two first L-shaped plates (404) being fixedly connected to a third motor (403), and the output ends of the two third motors (403) being fixedly connected to the bottoms of the two threaded rods (401).

7. A simple conversion device for a vertical transport track according to claim 6, characterized in that: The inner walls of the two lifting plates (402) are both threadedly connected to lifting threaded rods (405), and the surfaces of the two lifting threaded rods (405) are both rotatably connected to L-shaped frames (406). The two L-shaped frames (406) are both fixedly arranged on the front and rear opposite sides of the first mounting plate (201). One side of the inner walls of the two lifting plates (402) is slidably connected to a lifting limit rod (412), and the two lifting limit rods (412) are fixedly arranged between the first mounting plate (201) and the L-shaped frame (406).

8. A simple conversion device for a vertical transport track according to claim 7, characterized in that: The bottoms of the two lifting threaded rods (405) extend to the bottom of the two L-shaped frames (406) and are rotatably connected thereto; the bottom of the front L-shaped frame (406) is fixedly connected to a second L-shaped plate (408); the bottom of the inner wall of the second L-shaped plate (408) is fixedly connected to a fourth motor (407); the output end of the fourth motor (407) is fixedly connected to the bottom of the front lifting threaded rod (405); the lower surfaces of the two lifting threaded rods (405) are respectively fixedly sleeved with a first pulley (409) and a second pulley (410); a belt (411) is connected between the first pulley (409) and the second pulley (410) for transmission.