Simple high-position turnover device

By designing a simple high-position tipping device and using inertia force and limit sensors to automatically unload the car, the problems of wire rope wear and safety hazards in the existing technology are solved, and efficient and clean mine car material unloading and mechanized control are achieved.

CN223328630UActive Publication Date: 2025-09-12CHINA COAL XINJI ENERGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422525735.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-09-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

When the existing high-position tumbling cage uses a winch to unload the mine car on the slope, the wire rope is easily worn and broken, and needs to be replaced frequently, which poses a safety hazard and has low work efficiency.

Method used

A simple high-position tipping device is designed, which uses inertia force to automatically unload the car. The winch drives the wire rope to pull the U-shaped tipping frame to flip. Combined with limit sensors and guide components, it realizes automatic unloading and mechanized control of materials in the mine car.

Benefits of technology

It improves production efficiency, reduces vehicle damage, keeps the working environment clean, and realizes automated control and efficient material unloading.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223328630U_ABST
    Figure CN223328630U_ABST
Patent Text Reader

Abstract

The utility model provides a simple high-position rollover device, which relates to the technical field of coal mine transportation, and comprises a frame upright post and a U-shaped rollover frame, the U-shaped rollover frame is arranged in the frame upright post, a support arm is arranged at the middle end of the left side of the U-shaped rollover frame, a rollover main shaft is connected below the support arm, and the rollover main shaft is connected with the frame upright post. Supporting rods are arranged at the two ends of the lower portion of the right side in the frame stand column, bearing bushes are connected to the supporting rods, and the overturning main shaft is matched with the bearing bushes. Gangue to be treated and the like are contained in the mine car, the mine car is driven into the U-shaped overturning frame, the winch operates, the U-shaped overturning frame is pulled by the steel wire rope to overturn around the overturning main shaft, braking and parking are conducted after the U-shaped overturning frame is limited, at the moment, inertia force is formed, bulk materials such as gangue, dirty coal and household garbage in the mine car can be automatically unloaded, and in conclusion, the labor intensity is reduced. The automatic unloading device has the advantages of being high in production efficiency, small in damage to vehicles, capable of keeping the working environment clean, capable of achieving mechanical automatic control and the like.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of coal mine transportation, in particular to a simple high-position tipping device. Background Art

[0002] In coal mining, the unloading of coal, gangue and domestic garbage is required, mainly to ensure the smooth operation of coal mine production, and to achieve effective utilization of resources and proper disposal of waste. Coal excavation is a necessary link in coal mining, and gangue is the waste generated during coal mining and treatment. Its unloading helps in subsequent utilization and treatment, avoiding waste of resources and environmental pollution. The unloading of domestic garbage is an important aspect of environmental management in coal mining areas and the guarantee of workers' lives, which helps to maintain the cleanliness and hygiene of mining areas.

[0003] The existing high-position tumbling cage uses an 11.4KW winch to pull the mine car on a 15m long slope, and uses a power-driven rotating device to unload it. Only one mine car can be unloaded at a time, which easily causes wire rope wear and wire breakage. The wire rope needs to be replaced frequently, which is time-consuming and labor-intensive. It is also prone to slipping, posing a major safety hazard, and has low work efficiency. Therefore, the utility model proposes a simple high-position tipping device to solve the problems existing in the prior art. Utility Model Content

[0004] In response to the above problems, the utility model proposes a simple high-position tipping device, which automatically unloads the vehicle through inertia force. It is suitable for unloading coal, gangue, and domestic garbage in coal mines. It has the advantages of high production efficiency, less damage to the vehicle, keeping the working environment clean, and realizing automatic control of the machinery.

[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a simple high-position tipping device, including a frame column and a U-shaped tipping frame, the U-shaped tipping frame is arranged inside the frame column, and a support arm is provided at the middle end of the left side of the U-shaped tipping frame, and a turning main shaft is connected below the support arm, and support rods are provided at both ends of the lower right side of the frame column, and bearing bushes are connected to the support rods, the turning main shaft is adapted to the bearing bushes, and the U-shaped tipping frame is used to accommodate a mine car;

[0006] A winch is provided at the left side of the frame column, and a steel wire rope is wound around the winch. A guide assembly is provided above the frame column, and one end of the steel wire rope passes around the guide assembly and is connected to the lower left side of the U-shaped tipping frame.

[0007] A further improvement is that: both ends and both sides of the bottom of the frame column are provided with channel steel beams, and cross angle irons are provided inside the channel steel beams.

[0008] A further improvement is that the guide assembly includes a connecting frame and a guide wheel, the connecting frame is arranged on the right side of the top of the frame column, the guide wheel is rotatably arranged at the middle position of the top of the connecting frame, and the wire rope passes around the guide wheel.

[0009] A further improvement is that a limit block is provided at the middle position below the right channel steel beam, and a limit sensor is provided inside the limit block, and the control end of the limit sensor is electrically connected to the winch.

[0010] A further improvement is that the rear end of the U-shaped dump frame faces the mine track, and a positioning block is provided at the front end below the frame column, and the positioning block is used to limit the moving position of the mine car.

[0011] Further improvements are: one end of the wire rope is connected to a hook, a hook ring is provided at the lower left side of the U-shaped tipping frame, the hook is adapted to the hook ring, and guide rails are provided on both sides of the bottom of the U-shaped tipping frame, and the guide rails are adapted to the mine car.

[0012] A further improvement is that support frames are provided at both ends of the left side of the frame column, and the support frames are supported on the ground.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model accommodates the gangue to be processed in the mine car, and the mine car drives into the U-shaped tipping frame. The winch is operated and the U-shaped tipping frame is pulled by the wire rope to flip around the flip main axis. After being limited, the brake is stopped. At this time, an inertial force is formed, which is conducive to the automatic unloading of bulk materials such as gangue, dirty coal, and domestic garbage in the mine car. After unloading, the wire rope is lowered by the winch to make the U-shaped tipping frame and the mine car fall slowly, completing a working cycle. In summary, the automatic unloading by inertial force is suitable for the unloading of coal, gangue, and domestic garbage in coal mines. It has the advantages of high production efficiency, less damage to the vehicle, keeping the working environment clean, and realizing automatic control of the machinery.

[0015] 2. The U-shaped tipping frame of the utility model can accommodate multiple mine cars and can dump multiple mine cars at the same time, which is more efficient. The winch pulling stroke is automatically controlled by the limit sensor, which has a higher degree of automation and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the main view of the utility model;

[0017] Figure 2 This is a schematic diagram of the frame column of the utility model;

[0018] Figure 3 This is a schematic diagram of the U-shaped tipping frame of the present utility model;

[0019] Figure 4 This is a schematic diagram of a hook of the present utility model.

[0020] Among them: 1. Frame column; 2. U-shaped tipping frame; 3. Support arm; 4. Turning spindle; 5. Support rod; 6. Bearing; 7. Winch; 8. Wire rope; 9. Channel steel beam; 10. Cross angle iron; 11. Connecting frame; 12. Guide wheel; 13. Limit block; 14. Positioning block; 15. Hook; 16. Guide rail; 17. Support frame. DETAILED DESCRIPTION

[0021] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.

[0022] Example 1

[0023] according to Figure 1 、 2 As shown in Figures 3 and 4, this embodiment proposes a simple high-position tipping device, including a frame column 1 and a U-shaped tipping frame 2. The U-shaped tipping frame 2 is arranged inside the frame column 1, and a support arm 3 is provided at the middle end of the left side of the U-shaped tipping frame 2. A turning spindle 4 is connected below the support arm 3. Support rods 5 are provided at both ends of the lower right side of the frame column 1, and bearing bushes 6 are connected to the support rods 5. The turning spindle 4 is adapted to the bearing bushes 6. The U-shaped tipping frame 2 is used to accommodate a mine car.

[0024] A winch 7 is provided at the left side of the frame column 1, and a steel wire rope 8 is wound around the winch 7. A guide assembly is provided above the frame column 1, and one end of the steel wire rope 8 passes around the guide assembly and is connected to the lower left side of the U-shaped tipping frame 2. When in use, a mine car is used to accommodate the gangue to be processed, and the mine car enters the U-shaped tipping frame 2. The winch 7 is operated, and the steel wire rope 8 is used to pull the U-shaped tipping frame 2 to flip around the flip main shaft 4. After being limited, the brake is applied to stop. At this time, an inertial force is generated, which is conducive to the automatic unloading of bulk materials such as gangue, dirty coal, and domestic waste in the mine car. After unloading, the steel wire rope 8 is lowered by the winch 7, causing the U-shaped tipping frame 2 and the mine car to slowly fall, completing a working cycle. In summary, the automatic unloading by inertial force is suitable for the unloading of excavated coal, gangue, and domestic waste in coal mines, and has the advantages of high production efficiency, less damage to the vehicle, keeping the working environment clean, and realizing automatic control of the machine.

[0025] Both ends and both sides of the bottom of the frame column 1 are provided with channel steel beams 9, and cross angle irons 10 are provided inside the channel steel beams 9 to improve the strength of the frame column 1.

[0026] The guide assembly includes a connecting frame 11 and a guide wheel 12. The connecting frame 11 is located on the right side of the top of the frame column 1. The guide wheel 12 is rotatably located at the middle position of the top of the connecting frame 11. The wire rope 8 passes around the guide wheel 12. When in use, the winch 7 is operated, and the wire rope passes around the guide wheel 12 to pull the U-shaped tipping frame 2 to flip around the flip main axis 4. After being limited, the brake is applied to stop the vehicle. At this time, an inertial force is generated, which is conducive to the automatic unloading of bulk materials such as gangue, dirty coal, and domestic garbage in the mine car.

[0027] A limit block 13 is provided in the middle below the right channel steel beam 9, and a limit sensor is provided inside the limit block 13. The control end of the limit sensor is electrically connected to the winch 7. During use, the winch 7 is operated, and the wire rope 8 is used to pull the U-shaped tipping frame 2 around the tipping spindle 4. When the limit block 13 limits the position, the limit sensor is triggered, driving the winch 7 to stop and braking the vehicle. This has a higher degree of automation and is more convenient to use.

[0028] The rear end of the U-shaped dump frame 2 faces the mine track, which makes it convenient for the mine car to drive directly into the U-shaped dump frame 2 from the mine track. A positioning block 14 is provided at the front end below the frame column 1. The positioning block 14 is used to limit the moving position of the mine car, limit the position of the mine car, and prevent the mine car from detaching from the U-shaped dump frame 2 from the front end.

[0029] One end of the wire rope 8 is connected to a hook 15, and a hook ring is provided at the lower left side of the U-shaped tipping frame 2. The hook 15 is adapted to the hook ring to facilitate connection and disconnection. Guide rails 16 are provided on both sides of the bottom of the interior of the U-shaped tipping frame 2, and the guide rails 16 are adapted to the mine car. The mine car directly enters the U-shaped tipping frame 2 from the mine track and moves into position along the guide rails 16. The guide rails 16 can be an inverted L-shaped track, and the wheels of the mine car can be stuck inside the L-shaped track. When the U-shaped tipping frame 2 is turned over, the mine car will not fall off the U-shaped tipping frame 2.

[0030] Example 2

[0031] according to Figure 1 、 2 As shown in Figures 3 and 4, this embodiment proposes a simple high-position tipping device, including a frame column 1 and a U-shaped tipping frame 2. The U-shaped tipping frame 2 is arranged inside the frame column 1, and a support arm 3 is provided at the middle end of the left side of the U-shaped tipping frame 2. A turning spindle 4 is connected below the support arm 3. Support rods 5 are provided at both ends of the lower right side of the frame column 1, and bearing bushes 6 are connected to the support rods 5. The turning spindle 4 is adapted to the bearing bushes 6. The U-shaped tipping frame 2 is used to accommodate a mine car.

[0032] A winch 7 is provided at the left side of the frame column 1, and a steel wire rope 8 is wound around the winch 7. A guide assembly is provided above the frame column 1, and one end of the steel wire rope 8 passes around the guide assembly and is connected to the lower left side of the U-shaped tipping frame 2. When in use, a mine car is used to accommodate the gangue to be processed, and the mine car enters the U-shaped tipping frame 2. The winch 7 is operated, and the steel wire rope 8 is used to pull the U-shaped tipping frame 2 to flip around the flip main shaft 4. After being limited, the brake is applied to stop. At this time, an inertial force is generated, which is conducive to the automatic unloading of bulk materials such as gangue, dirty coal, and domestic waste in the mine car. After unloading, the steel wire rope 8 is lowered by the winch 7, causing the U-shaped tipping frame 2 and the mine car to slowly fall, completing a working cycle. In summary, the automatic unloading by inertial force is suitable for the unloading of excavated coal, gangue, and domestic waste in coal mines, and has the advantages of high production efficiency, less damage to the vehicle, keeping the working environment clean, and realizing automatic control of the machine.

[0033] Both ends and both sides of the bottom of the frame column 1 are provided with channel steel beams 9, and cross angle irons 10 are provided inside the channel steel beams 9 to improve the strength of the frame column 1.

[0034] Both ends of the left side of the frame column 1 are provided with support frames 17, and the support frames 17 are supported on the ground. The support frames 17 support the frame column 1 from the left side to improve the stability of the frame column 1.

[0035] The U-shaped tipping frame 2 is used to pull the U-shaped tipping frame 2 around the turning main shaft 4 and is braked to stop after being limited. At this time, an inertial force is formed, which is conducive to the automatic unloading of bulk materials such as gangue, dirty coal, and domestic garbage in the mine car. After unloading, the wire rope 8 is lowered by the winch 7, so that the U-shaped tipping frame 2 and the mine car slowly fall, completing a working cycle. In summary, the automatic unloading of the car through inertia force is suitable for the unloading of coal, gangue, and domestic garbage in coal mines. It has the advantages of high production efficiency, less damage to the vehicle, keeping the working environment clean, and realizing automatic control of the machinery. The U-shaped tipping frame 2 of this product can accommodate multiple mine cars and can unload multiple mine cars at the same time, which is more efficient. The pulling stroke of the winch 7 is automatically controlled by the limit sensor, which has a higher degree of automation and is more convenient to use.

[0036] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A simple high-position tipping device, comprising a frame column (1) and a U-shaped tipping frame (2), characterized in that: The U-shaped tipping frame (2) is arranged inside the frame column (1), and a support arm (3) is provided at the middle end of the left side of the U-shaped tipping frame (2), and a turning main shaft (4) is connected below the support arm (3). Support rods (5) are provided at both ends of the lower right side of the frame column (1), and bearing bushes (6) are connected to the support rods (5). The turning main shaft (4) is matched with the bearing bushes (6). The U-shaped tipping frame (2) is used to accommodate a mine car. A winch (7) is provided at the left side of the frame column (1), and a steel wire rope (8) is wound around the winch (7). A guide assembly is provided above the frame column (1), and one end of the steel wire rope (8) passes around the guide assembly and is connected to the lower left side of the U-shaped tipping frame (2).

2. A simple high-position tipping device according to claim 1, characterized in that: Both ends and both sides of the bottom of the frame column (1) are provided with channel steel beams (9), and cross angle irons (10) are provided inside the channel steel beams (9).

3. A simple high-position tipping device according to claim 2, characterized in that: The guide assembly comprises a connecting frame (11) and a guide wheel (12), wherein the connecting frame (11) is arranged on the right side of the top of the frame column (1), and the guide wheel (12) is rotatably arranged at the middle position of the top of the connecting frame (11), and the steel wire rope (8) passes around the guide wheel (12).

4. A simple high-position tipping device according to claim 3, characterized in that: A limit block (13) is provided at a middle position below the right channel steel beam (9), and a limit sensor is provided inside the limit block (13), and a control end of the limit sensor is electrically connected to the winch (7).

5. The simple high-position tipping device according to claim 1, characterized in that: The rear end of the U-shaped tipping frame (2) faces the mine track, and a positioning block (14) is provided at the front end below the frame column (1). The positioning block (14) is used to limit the moving position of the mine car.

6. The simple high-position tipping device according to claim 1, characterized in that: One end of the steel wire rope (8) is connected to a hook (15), a hook ring is provided below the left side of the U-shaped tipping frame (2), the hook (15) is adapted to the hook ring, and guide rails (16) are provided on both sides of the bottom of the U-shaped tipping frame (2), and the guide rails (16) are adapted to the mine car.

7. A simple high-position dumping device according to any one of claims 1 to 6, characterized in that: Support frames (17) are provided at both ends of the left side of the frame column (1), and the support frames (17) are supported on the ground.