Efficient aggregate storage bin dust removal system

Abstract

The utility model relates to the technical field of mixing plant aggregate storage bin dust removal equipment, and particularly discloses an efficient aggregate storage bin dust removal system which comprises a sealing cover and a dust remover, the sealing cover is installed at the top of an aggregate storage bin, the upper portion of the sealing cover is connected with a feeding belt conveyor, and the dust remover is installed at one corner of the upper portion of the sealing cover. A dust removal cover of the dust remover is mounted at the upper part of the feeding belt conveyor; a discharge port of the dust remover is mounted in the sealing cover; the sealing cover is further provided with a plurality of air openings, and air doors are installed at the air openings. According to the utility model, the sealing cover and the dust removal system which are integrally sealed are designed in the feeding area at the top of the aggregate storage bin, and the air door structure capable of adjusting the air inlet quantity according to the negative pressure condition is arranged at the far end, corners and other places far away from the dust collection port, so that the space exchange with dust-containing gas is realized; and the dust-containing gas is accelerated to move towards the dust removal opening, so that the purpose of quickly collecting dust in the sealing cover is achieved, the dust removal efficiency during feeding of the aggregate storage bin is improved, and the reliability and controllability of equipment operation are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aggregate silo dust removal equipment in a mixing station, in particular to a high-efficiency aggregate silo dust removal system. Background Art

[0002] Aggregate silo dust removal is a key task in dry aggregate support systems, aimed at reducing or eliminating dust generated during the storage and handling of aggregates (such as sand, gravel, etc.). This dust not only pollutes the environment but can also pose a threat to worker health. Therefore, an effective dust removal system is crucial to ensuring a safe and environmentally friendly work environment. 1. Types of Dust Removal Equipment: 1.1 Mechanical Dust Collector: Utilizes centrifugal force to separate dust from the airflow and is suitable for larger dust particles. Inertial Separator: Redirects the airflow, causing dust to separate due to inertia and is suitable for medium-sized dust particles. 1.2 Filter Dust Collector, Baghouse Dust Collector: Utilizes fiber filter bags to capture dust and is suitable for fine dust particles, offering high dust removal efficiency. Electrostatic Precipitator: Electrostatically attracts dust particles to electrode plates and is suitable for fine dust particles, particularly well-suited for handling high-temperature gases. 1.3 Wet Dust Collector, Scrubber: Uses a spray of water or chemical solutions to capture dust and is suitable for dust containing moisture. Foam dust collector: This system uses foam to capture dust and is suitable for fine dust particles. Properly designed and maintained aggregate silo dust collection systems can effectively reduce dust pollution, protect the environment and worker health, and improve production efficiency and economic benefits.

[0003] Many sand and gravel materials are produced using a dry process and contain a high amount of stone dust. When sand and gravel are transported to a silo for storage, they are fed directly into the silo via a belt conveyor. To prevent dust from escaping, the entire feed channel and feeding point are enclosed by a dust collector installed in an opening in the enclosure. When the dust collector is activated, the air inside the enclosure is under negative pressure, preventing dust from escaping.

[0004] However, since the enclosure is a closed cavity, clean air cannot enter, making it impossible to quickly exchange the dust-laden gas inside the enclosure. If the closed cavity is too large, the dust collector can only quickly collect the gas near the dust collection port, and the suction effect on dust in remote areas or corners is not very good, thus failing to achieve the purpose of rapid dust collection. This also makes it impossible to monitor the material level and feeding status in real time.

[0005] Therefore, there is an urgent need to design an efficient aggregate silo dust removal system to solve the problems of poor sealing and dust removal effect and low dust removal efficiency of the existing aggregate feeding belt conveyor dust removal device. Utility Model Content

[0006] In view of the problems existing in the prior art, the purpose of the utility model is to provide an efficient aggregate silo dust removal system.

[0007] The technical solution adopted by the utility model to solve the technical problem is: an efficient aggregate silo dust removal system, including a sealing cover and a dust collector, the sealing cover is installed on the top of the aggregate silo, the upper part of the sealing cover is connected to the feeding belt conveyor, the dust collector is installed in a corner of the upper part of the sealing cover, the dust collector cover is installed on the upper part of the feeding belt conveyor, and the discharge port of the dust collector is installed in the sealing cover;

[0008] The sealing cover is also provided with a plurality of air vents, and air doors are installed at the air vents.

[0009] Specifically, a feed port is provided in the middle of the sealing cover, and the feed port is connected to the feed port of the feeding belt conveyor through a sealing flexible connection.

[0010] Specifically, a rotary material distribution belt conveyor is installed below the sealing flexible connection, the rotary material distribution belt conveyor is located inside the sealing cover, and the rotary material distribution belt conveyor is installed on the top of the aggregate bin. The rotary material distribution belt conveyor rotates to distribute materials into the aggregate bin.

[0011] Specifically, the dust collector hood is installed at the unloading port of the feeding belt conveyor, the upper part of the dust collector hood is connected to the dust collector through a dust removal pipe, the lower part of the dust collector is installed on the sealing cover, and the unloading port of the lower part of the dust collector extends into the sealing cover.

[0012] Specifically, the sealing cover is provided with three air vents, and the positions of the air vents are all far away from the discharge port of the dust collector.

[0013] Specifically, the inner side of the air outlet is rotatably connected to the air door through a pin shaft, and the lower part of the air outlet is fixedly connected to the counterweight rod, and a plurality of counterweight blocks are installed on the counterweight rod.

[0014] The utility model has the following beneficial effects:

[0015] The utility model designs an efficient aggregate silo dust removal system, designs a sealing cover for realizing overall sealing in the feeding area at the top of the aggregate silo, and installs a damper structure which can adjust the air intake amount according to the negative pressure condition at the far end and corner of the closed cover which are relatively far away from the dust collecting port, so that clean air can quickly enter without dust overflowing, realizes spatial exchange with dust-laden gas, accelerates the movement of dust-laden gas toward the dust collecting port, improves the dust removal efficiency, and achieves the purpose of quickly collecting dust in the sealing cover.

[0016] The utility model designs an efficient aggregate silo dust removal system, and realizes an overall sealed sealing cover and dust removal system in the feeding area at the top of the aggregate silo, thereby improving the dust removal efficiency when feeding the aggregate silo, realizing the visual observation of the feeding situation and the material level of the silo, and improving the reliability and controllability of the equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of an efficient aggregate silo dust removal system.

[0018] Figure 2 yes Figure 1 Left view of .

[0019] Figure 3 yes Figure 2 Enlarged view of point A in the middle.

[0020] Figure 4 It is a top view of the sealing cover installed state.

[0021] In the figure: 1-sealing cover, 1.1-air inlet, 1.2-air door, 1.3-pin shaft, 1.4-counterweight rod, 1.5-counterweight block;

[0022] 2-dust collector, 2.1-dust hood, 2.2-dust removal duct, 2.3-discharge port;

[0023] 3-Feeding belt conveyor; 4-Sealed flexible connection; 5-Rotary feeding belt conveyor; 6-Aggregate silo. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely further describe the technical solutions in the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] like Figures 1-4 As shown, an efficient aggregate silo dust removal system includes a sealing cover 1 and a dust collector 2. The sealing cover 1 is installed on the top of the aggregate silo 6. The upper part of the sealing cover 1 is connected to the feeding belt conveyor 3. The middle part of the sealing cover 1 is provided with a feeding port, which is connected to the feeding port of the feeding belt conveyor 3 through a sealing flexible connection 4. The sealing flexible connection 4 adopts a soft rubber tube. The upper part of the sealing flexible connection 4 is fixed to the lower part of the feeding port of the feeding belt conveyor, and the lower part of the sealing flexible connection 4 extends into the feeding port of the sealing cover 1.

[0026] A rotary material distribution belt conveyor 5 is installed below the sealing flexible connection 4 , the rotary material distribution belt conveyor 5 is located inside the sealing cover 1 , and the rotary material distribution belt conveyor 5 is installed on the top of the aggregate bin 6 , and the rotary material distribution belt conveyor 5 rotates to distribute materials into the aggregate bin 6 .

[0027] A dust collector 2 is installed at one corner of the upper portion of the sealing cover 1 , a dust collecting cover 2.1 of the dust collector 2 is installed on the upper portion of the feeding belt conveyor 3 , and a discharge port of the dust collector 2 is installed in the sealing cover 1 .

[0028] The dust removal cover 2.1 of the dust collector 2 is installed at the unloading port of the feeding belt conveyor 3. The upper part of the dust removal cover 2.1 is connected to the dust collector 2 through the dust removal pipe 2.2. The lower part of the dust collector 2 is installed on the sealing cover 1, and the unloading port of the lower part of the dust collector 2 extends into the sealing cover 1.

[0029] The sealing cover 1 is further provided with three air vents 1.1 , which are all arranged at positions away from the discharge port of the dust collector 2 .

[0030] A damper 1.2 is installed at the air outlet 1.1. The inner side of the air outlet 1.1 is rotatably connected to the damper 1.2 through a pin shaft 1.3. The lower part of the air outlet 1.1 is fixedly connected to a counterweight rod 1.4, and a plurality of counterweight blocks 1.5 are installed on the counterweight rod 1.4.

[0031] The working principle of this utility model:

[0032] The feeding conveyor 3 feeds sand and gravel into the rotary feeding conveyor 5 in the sealing cover 1 through its own feeding chute. The rotary feeding conveyor 5 feeds the sand and gravel to the aggregate bin 6 through its own rotation. The feeding conveyor 3 and the sealing cover 1 are connected by a sealed soft connection. The feeding area on the top of the aggregate bin 6 is sealed by the sealing cover 1, and the entire feeding process is within the sealed area. The dust collector 2 collects dust from the feeding point of the feeding conveyor 3 through the dust collection pipeline. The wind pressure of the dust collector absorbs dust from the sealing cover. The dust collector 2 collects dust from the feeding area in the sealing cover 1 through the discharge port of its own dust collecting hopper. The feeding and feeding are fully enclosed and the dust collection is automatic.

[0033] The ventilation damper design includes the position design of the damper 1.2 and the counterweight design of the damper 1.2; the damper 1.2 is installed at a corner position 3 which is relatively far away from the dust collection port of the dust collector 2 or is not easy to collect dust. The counterweight adjustment device of the damper 1.2 controls the opening pressure of the damper 1.2 by the number of counterweight blocks 1.5. When the counterweight blocks 1.5 are small, the dust collector 2 forms a negative pressure in the sealing cover 1 to open the damper 1.2 inward to let in air, so that the damper 1.2 can reasonably enter clean air when the dust collector 2 is working, and utilizes the change in wind speed and pressure difference from the dust collection port to the damper to realize that the incoming clean air can quickly push the dust-laden gas toward the dust collection port of the dust collector 2, thereby realizing rapid dust collection in the sealing cover 1.

[0034] The present invention is not limited to the above-mentioned embodiments. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention.

[0035] The technology, shape and structure that are not described in detail in this utility model are all well-known technologies.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient aggregate silo dust removal system, characterized in that: It includes a sealing cover and a dust collector. The sealing cover is installed on the top of the aggregate silo. The upper part of the sealing cover is connected to the feeding belt conveyor. The dust collector is installed in a corner of the upper part of the sealing cover. The dust collector cover is installed on the upper part of the feeding belt conveyor. The discharge port of the dust collector is installed in the sealing cover. The sealing cover is also provided with a plurality of air vents, and air doors are installed at the air vents.

2. The efficient aggregate silo dust removal system according to claim 1 is characterized in that: A feed port is provided in the middle of the sealing cover, and the feed port is connected to a feed port of a feeding belt conveyor through a sealing flexible connection.

3. The efficient aggregate silo dust removal system according to claim 2 is characterized in that: A rotary material distribution belt conveyor is installed below the sealing flexible connection, is located inside the sealing cover, is installed on the top of the aggregate bin, and rotates to distribute materials into the aggregate bin.

4. The efficient aggregate silo dust removal system according to claim 1 is characterized in that: The dust collector hood is installed at the unloading port of the feeding belt conveyor. The upper part of the dust collector hood is connected to the dust collector through a dust removal pipeline. The lower part of the dust collector is installed on the sealing cover. The unloading port of the lower part of the dust collector extends into the sealing cover.

5. The efficient aggregate silo dust removal system according to claim 1 is characterized in that: The sealing cover is provided with three air vents, and the positions of the air vents are all far away from the discharge port of the dust collector.

6. The efficient aggregate silo dust removal system according to claim 5 is characterized in that: The inner side of the air outlet is rotatably connected to the air door through a pin shaft, and the lower part of the air outlet is fixedly connected to the counterweight rod, and a plurality of counterweight blocks are installed on the counterweight rod.

Images