Device for automatically discharging soy sauce mash of ancient soy sauce from jar

By designing an automatic soy sauce mash discharging device using the traditional method, and using a traveling vehicle and an electronic control system to realize automatic opening of the lid and suction of the sauce mash, the problems of high intensity and low efficiency caused by manual operation are solved, and the degree of production automation and discharging efficiency are improved.

CN223329042UActive Publication Date: 2025-09-12SICHUAN YUANJINGDA FOOD CO LTD +1
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Patent Information

Application Number
CN202422836446.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-12
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

In traditional soy sauce production, the process of removing the mash from the vat relies on manual operation, resulting in high labor intensity, high cost and low degree of automation.

Method used

A traditional soy sauce mash automatic discharging device is designed, which includes a traveling vehicle, a lid opening and closing mechanism, a material suction mechanism, a material storage bin and a power bin. The electronic control system works together to realize the automatic lid opening, material suction and transfer of the sauce mash.

Benefits of technology

The automation level of the mash removal process has been improved, which has reduced labor intensity and costs, and improved the efficiency of the process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ancient method soy sauce mash automatic cylinder discharging device, and relates to the technical field of mechanical automation, the ancient method soy sauce mash automatic cylinder discharging device comprises a walking vehicle, the walking vehicle comprises a vehicle frame body, a wheel set and a driving device for driving the wheel set to walk, the bottom of the vehicle frame body is provided with a channel for a soy sauce cylinder to pass through, and a material suction mechanism comprises a three-axis displacement assembly and a material suction assembly connected with the three-axis displacement assembly; the three-axis displacement assembly drives the material suction assembly to move in the three-dimensional direction, the material storage bin is connected with the material suction assembly and the power bin through pipelines, the material suction assembly is used for sucking sauce mash in the sauce jar into the material storage bin under the action of the power bin, and the electric control cabinet is connected with the cover uncovering and closing mechanism, the three-axis displacement assembly, the power bin and the driving device. And the cover uncovering and closing mechanism is used for uncovering or covering a jar cover on the sauce jar. Through cooperation of the walking trolley, the cover uncovering and closing mechanism and the material suction mechanism, automatic discharging of soy sauce mash in each soy sauce jar can be completed without manual participation, the production automation degree and the soy sauce mash discharging efficiency are improved, and the labor intensity and the labor cost are reduced.
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Description

Technical Field

[0001] The present application relates to the field of mechanical automation technology, and in particular to a device for automatically discharging soy sauce and mash from a traditional soy sauce vat. Background Art

[0002] With the continuous improvement of living standards, people's demands for daily necessities are increasing, which in turn promotes the development of science and technology. Due to their unique characteristics, most products are suitable for large-scale production in terms of packaging and production, with a high degree of automation. However, due to the special characteristics of raw materials used in the food industry, process requirements must be adhered to during the production phase. As a result, the production and processing of many raw materials are restricted. The traditional soy sauce production is a typical example. Traditional soy sauce processing involves several steps, including koji making and fermentation, mixing ingredients, adding the soy sauce to the vat, turning and drying the soy sauce, adding brine, filtering and separating the soy sauce and bean curd residue, and then pumping the soy sauce out of the vat and removing the bean curd residue from the vat. All of these steps require manual labor. Removing the raw materials from the vat is done manually, including removing the lid, digging the raw materials out of the vat, and then transporting them to the designated location. The entire process is labor-intensive, resulting in high labor costs, low efficiency in removing the mash from the vat, and a low level of production automation.

[0003] Therefore, how to improve the degree of production automation, improve the efficiency of sauce mash out of the tank, and reduce manual labor intensity and labor costs are problems that technical personnel in this field need to solve. Utility Model Content

[0004] The purpose of this application is to provide an ancient soy sauce mash automatic discharging device, which is used to solve the problems of high labor intensity, high labor cost input, low efficiency of discharging soy sauce mash and low degree of production automation in the entire process of manually completing the transfer of soy sauce mash.

[0005] In order to solve the above technical problems, the present application provides a traditional soy sauce and mash automatic discharging device, comprising: a traveling vehicle and an electric control cabinet, a lid opening and closing mechanism, a material suction mechanism, a material storage bin and a power bin arranged on the traveling vehicle;

[0006] The traveling vehicle includes a frame body, a wheel set and a driving device for driving the wheel set to move. A channel for the passage of the sauce vat is provided at the bottom of the frame body. The suction mechanism includes a three-axis displacement component and a suction component connected to the three-axis displacement component. The three-axis displacement component is used to drive the suction component to move in three dimensions. The storage bin is connected to the suction component and the power bin through pipelines respectively. The suction component is used to suck the sauce mash in the sauce vat into the storage bin under the action of the power bin. The electric control cabinet is respectively connected to the cover opening and closing mechanism, the three-axis displacement component, the power bin and the driving device. The cover opening and closing mechanism is used to open or close the tank cover on the sauce vat.

[0007] In a feasible embodiment, it further includes a spray cleaning mechanism provided on the frame body, the spray cleaning mechanism is connected to the electric control cabinet, and the spray cleaning mechanism is used to clean the sauce vat.

[0008] In a feasible embodiment, it also includes a waste water bin provided on the frame body, the power bin is connected to the waste water bin and the storage bin respectively through a first three-way valve, the suction component is connected to the waste water bin and the storage bin respectively through a second three-way valve, the electric control cabinet is connected to the first three-way valve and the second three-way valve respectively, and the suction component is also used to suck the cleaning water in the sauce tank into the waste water bin under the action of the power bin.

[0009] In a feasible embodiment, the lid opening and closing mechanism includes a lifting device, a first mounting seat, a mounting frame and a plurality of electric clamps. The lifting device is installed on the frame body through the first mounting seat. The lifting device is connected to the mounting frame. A plurality of electric clamps are provided at the bottom of the mounting frame. The lifting device and the electric clamps are both connected to the electric control cabinet. The lifting device is used to drive the mounting frame to rise and fall to drive the electric clamps to rise and fall. The electric control cabinet is used to control the opening and closing action of the electric clamps to clamp or loosen the lid of the sauce jar.

[0010] In a feasible embodiment, the cover opening and closing mechanisms include a plurality of cover opening and closing mechanisms, and the plurality of cover opening and closing mechanisms are sequentially arranged on the frame body along the width direction of the traveling vehicle.

[0011] In a feasible embodiment, the three-axis displacement assembly includes a first screw-nut mechanism, a second screw-nut mechanism, a third screw-nut mechanism and an electric telescopic rod. The first screw-nut mechanism and the second screw-nut mechanism are respectively arranged on both sides of the frame body. The moving direction of the nuts on the first screw-nut mechanism and the second screw-nut mechanism is the driving direction of the traveling vehicle. The two ends of the third screw-nut mechanism are respectively connected to the nuts on the first screw-nut mechanism and the nuts on the second screw-nut mechanism. The moving direction of the nuts on the third screw-nut mechanism is the width direction of the traveling vehicle. The electric telescopic rod is connected to the nut on the third screw-nut mechanism through a second mounting seat. The electric telescopic rod is connected to the suction assembly. The electric telescopic rod is used to drive the suction assembly to move in the height direction.

[0012] In a feasible embodiment, the suction assembly includes a suction pipe and a suction head connected to the bottom of the suction pipe, and the bottom edge of the suction head is serrated.

[0013] In a feasible embodiment, it also includes a transmission belt and a rotating motor connected to the electric control cabinet, the suction head is rotatably connected to the suction pipe, the circumference of the suction head is provided with an output shaft, the transmission belt is respectively connected to the rotating motor and the output shaft, the rotating motor is used to drive the output shaft to rotate to drive the suction head to rotate, and a plurality of scrapers are arranged at intervals on the circumference of the suction head, the side edges of the scrapers abut against the inner wall of the sauce vat, and the bottom edge of the scraper abuts against the bottom surface of the sauce vat.

[0014] In a feasible embodiment, the spray cleaning mechanism includes a plurality of spray pipes, and the plurality of spray pipes are arranged on the frame body at intervals along the width direction of the traveling vehicle.

[0015] In a feasible embodiment, the frame body includes a first vertical plate, a second vertical plate and a horizontal plate, the two ends of the horizontal plate are respectively connected to the top of the first vertical plate and the top of the second vertical plate, the wheel group is arranged at the bottom of the first vertical plate and the second vertical plate, and a channel for the sauce jar to pass through is formed between the first vertical plate, the second vertical plate and the horizontal plate, and the horizontal plate is provided with an opening for the lid opening and closing mechanism and the material suction mechanism to pass through.

[0016] The present application provides a traditional method of automatically discharging soy sauce mash from a vat, comprising: a traveling vehicle and an electric control cabinet, a lid-opening and closing mechanism, a material suction mechanism, a storage bin and a power bin arranged on the traveling vehicle; the traveling vehicle comprises a frame body, a wheel set and a driving device for driving the wheel set to travel; the bottom of the frame body is provided with a channel for the passage of the sauce vat; the material suction mechanism comprises a three-axis displacement component and a material suction component connected to the three-axis displacement component; the three-axis displacement component is used to drive the material suction component to move in a three-dimensional direction; the storage bin is connected to the material suction component and the power bin respectively through pipelines; the material suction component is used to suck the sauce mash in the sauce vat into the storage bin under the action of the power bin; the electric control cabinet is respectively connected to the lid-opening and closing mechanism, the three-axis displacement component, the power bin and the driving device; the lid-opening and closing mechanism is used to uncover or close the vat cover on the sauce vat. Through the cooperation of the traveling vehicle, the lid-opening and closing mechanism and the material suction mechanism, the sauce mash in each sauce vat can be automatically discharged from the vat without human intervention, thereby improving the degree of production automation, improving the efficiency of discharging the sauce mash from the vat, and reducing manual labor intensity and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0018] Figure 1 A structural diagram of a traditional soy sauce and mash automatic discharging device provided in an embodiment of the present application;

[0019] Figure 2 A structural diagram of a traveling vehicle provided in an embodiment of the present application;

[0020] Figure 3 A structural diagram of a lid opening and closing mechanism provided in an embodiment of the present application;

[0021] Figure 4 A structural diagram of a material suction mechanism provided in an embodiment of the present application;

[0022] The accompanying drawings are marked as follows: 1-traveling vehicle, 2-electric control cabinet, 3-lid opening and closing mechanism, 4-suction mechanism, 5-storage bin, 6-power bin, 7-spray cleaning mechanism, 8-wastewater bin, 9-sauce tank, 101-wheel group, 102-first vertical plate, 103-second vertical plate, 104-horizontal plate, 1041-opening, 301-lifting device, 302-mounting frame, 303-electric clamp, 401-first screw and nut mechanism, 402-second screw and nut mechanism, 403-third screw and nut mechanism, 404-electric telescopic rod, 405-second mounting seat, 406-suction pipe, 407-suction head, 408-output shaft, 409-scraper. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0024] The core of this application is to provide an ancient soy sauce and mash automatic discharging device, which is used to improve the degree of production automation, improve the efficiency of discharging soy sauce and mash, and reduce manual labor intensity and labor costs.

[0025] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0026] Figure 1 This is a structural diagram of an ancient soy sauce and mash automatic discharging device provided in an embodiment of the present application, as shown in FIG. Figure 1As shown, the traditional method of automatically discharging soy sauce mash from the cylinder includes a traveling vehicle 1 and an electric control cabinet 2, a lid opening and closing mechanism 3, a material suction mechanism 4, a storage bin 5 and a power bin 6 arranged on the traveling vehicle 1; the traveling vehicle 1 includes a frame body, a wheel set 101 and a driving device for driving the wheel set 101 to move, and the bottom of the frame body is provided with a channel for the sauce vat 9 to pass through, the material suction mechanism 4 includes a three-axis displacement component and a material suction component connected to the three-axis displacement component, the three-axis displacement component is used to drive the material suction component to move in a three-dimensional direction, the storage bin 5 is connected to the material suction component and the power bin 6 respectively through pipelines, and the material suction component is used to suck the sauce mash in the sauce vat 9 into the storage bin 5 under the action of the power bin 6, the electric control cabinet 2 is respectively connected to the lid opening and closing mechanism 3, the three-axis displacement component, the power bin 6 and the driving device, and the lid opening and closing mechanism 3 is used to open or close the cylinder cover on the sauce vat 9.

[0027] like Figure 1 As shown, a set of vats is provided with tracks on both sides, and multiple rows of vats 9 are arranged along the length of the tracks, each row including multiple vats 9. A traveling vehicle 1 travels along the tracks, and the vats pass through a channel at the bottom of the traveling vehicle 1, so that the lid opening and closing mechanism 3 and the material suction mechanism 4 on the traveling vehicle 1 can perform corresponding operations on each vat 9.

[0028] The driving device in the embodiment of the present application drives the wheel set 101 to move on the track. The driving device is an existing one and will not be described in detail here. The embodiment of the present application does not limit the frame body. Specifically, Figure 2 A structural diagram of a traveling vehicle provided in an embodiment of the present application is shown in FIG. Figure 2 As shown, the frame body includes a first vertical plate 102, a second vertical plate 103 and a transverse plate 104. The two ends of the transverse plate 104 are respectively connected to the top of the first vertical plate 102 and the top of the second vertical plate 103. The wheel set 101 is arranged at the bottom of the first vertical plate 102 and the second vertical plate 103. A passage for the sauce vat 9 to pass through is formed between the first vertical plate 102, the second vertical plate 103 and the transverse plate 104. The transverse plate 104 is provided with an opening 1041 for the lid opening and closing mechanism 3 and the material suction mechanism 4 to pass through. Based on the above-mentioned frame body, the electric control cabinet 2, the lid opening and closing mechanism 3, the material suction mechanism 4, the storage bin 5 and the power bin 6 can all be arranged on the transverse plate 104; of course, a power supply module can also be arranged on the frame body, and the power supply module can be a lithium battery or the like. The lid opening and closing mechanism 3 of the embodiment of the present application can be multiple, and the multiple lid opening and closing mechanisms 3 are sequentially arranged on the frame body along the width direction of the traveling vehicle 1, and the lid opening and closing mechanism 3 is located above the sauce vat 9; as shown in FIG. Figure 1As shown, there are three sauce vats 9 in the same width direction of the traveling vehicle 1. Accordingly, three lid-opening and closing mechanisms 3 can be provided. The lid-opening and closing mechanisms 3 are provided one-to-one with the sauce vats 9. When one row of sauce vats 9 has completed the unloading of the sauce mash, the traveling vehicle 1 moves, and the lid-opening and closing mechanisms 3 move to the top of the next row of sauce vats 9. After the lid-opening and closing mechanisms 3 open the lids of the sauce vats 9, the three-axis displacement assembly drives the material suction assembly to move, which can accurately extend the material suction assembly into the center of the sauce vat 9. Then, under the action of the power bin 6, the material suction assembly sucks the sauce mash in the sauce vat 9 into the storage bin 5, completing the unloading operation of the sauce mash of one sauce vat 9. The three-axis displacement assembly drives the material suction assembly to move to the next sauce vat 9 to perform the unloading operation. When all sauce vats 9 within the moving range of the material suction assembly have completed the unloading operation, the traveling vehicle 1 drives the material suction mechanism 4 to move so that the material suction mechanism 4 can continue to operate. The power bin 6 in the embodiment of the present application may include a motor and a turbine fan, which are used to provide negative pressure for the storage bin 5, so that the sauce mash in the sauce vat 9 is sucked into the storage bin 5 through the suction component; the electrical control cabinet 2 can control the speed of the motor in the power bin 6, thereby changing the air volume of the turbine fan, thereby changing the flow rate in the suction component.

[0029] The embodiment of the present application provides an ancient method of automatically discharging soy sauce from a vat, comprising: a traveling vehicle 1 and an electric control cabinet 2, a lid opening and closing mechanism 3, a material suction mechanism 4, a storage bin 5 and a power bin 6 arranged on the traveling vehicle 1; the traveling vehicle 1 comprises a frame body, a wheel set 101 and a driving device for driving the wheel set 101 to move, a channel for a sauce vat 9 to pass through is provided at the bottom of the frame body, the material suction mechanism 4 comprises a three-axis displacement component and a material suction component connected to the three-axis displacement component, the three-axis displacement component is used to drive the material suction component to move in a three-dimensional direction, the storage bin 5 is connected to the material suction component and the power bin 6 respectively through pipelines, the material suction component is used to suck the sauce mash in the sauce vat 9 into the storage bin 5 under the action of the power bin 6, the electric control cabinet 2 is respectively connected to the lid opening and closing mechanism 3, the three-axis displacement component, the power bin 6 and the driving device, the lid opening and closing mechanism 3 is used to open or close the vat cover on the sauce vat 9. Through the cooperation of the traveling vehicle 1, the lid opening and closing mechanism 3 and the material suction mechanism 4, the sauce mash in each sauce vat 9 can be automatically discharged without human intervention, thereby improving the degree of production automation, improving the efficiency of sauce mash discharge, and reducing manual labor intensity and labor costs.

[0030] Based on the above embodiment, the embodiment of the present application also includes a spray cleaning mechanism 7 provided on the frame body, the spray cleaning mechanism 7 is connected to the electric control cabinet 2, and the spray cleaning mechanism 7 is used to clean the sauce tank 9.

[0031] The spray cleaning mechanism 7 in the embodiment of the present application may include a delivery pipe, a water pump, and multiple spray pipes provided on the frame body. The multiple spray pipes are spaced apart on the frame body along the width direction of the traveling vehicle 1. The spray pipes are provided in a one-to-one correspondence with the sauce vats 9. The multiple spray pipes can be provided at the bottom of the cross plate 104, above the sauce vats 9. The water pump is respectively connected to the delivery pipe and a water supply device (the water supply device can be a water tank). The delivery pipe is respectively connected to the multiple spray pipes. After the sauce vat 9 has finished unloading the sauce mash, the water pump can be turned on and the sauce vat 9 can be cleaned using the spray pipes. The spray cleaning mechanism 7 realizes the automated cleaning of the sauce vat 9, further reducing the labor intensity and labor costs.

[0032] Based on the above embodiment, the embodiment of the present application also includes a wastewater tank 8 provided on the frame body, the power tank 6 is connected to the wastewater tank 8 and the storage tank 5 respectively through a first three-way valve, the suction component is connected to the wastewater tank 8 and the storage tank 5 respectively through a second three-way valve, and the electric control cabinet 2 is connected to the first three-way valve and the second three-way valve respectively. The suction component is also used to suck the cleaning water in the sauce tank 9 into the wastewater tank 8 under the action of the power tank 6.

[0033] On the basis of the spray cleaning mechanism 7 provided in the above embodiment, the present application further provides a wastewater bin 8. The power bin 6 provides negative pressure for the wastewater bin 8, so that the cleaning water in the sauce vat 9 can be recovered to the wastewater bin 8 through the suction assembly, avoiding manual operation and saving labor costs. When recovering the sauce mash, the electric control cabinet 2 can control the valve in the first three-way valve connecting the power bin 6 and the storage bin 5, as well as the valve in the second three-way valve connecting the storage bin 5 and the suction assembly; when recovering wastewater, the electric control cabinet 2 can control the valve in the first three-way valve connecting the power bin 6 and the wastewater bin 8, as well as the valve in the second three-way valve connecting the wastewater bin 8 and the suction assembly.

[0034] Based on the above embodiments, Figure 3 A structural diagram of a lid opening and closing mechanism provided in an embodiment of the present application is shown in FIG. Figure 3 As shown, the lid opening and closing mechanism 3 of the present application embodiment includes a lifting device 301, a first mounting seat, a mounting frame 302 and a plurality of electric clamps 303. The lifting device 301 is mounted on the vehicle frame body via the first mounting seat. The lifting device 301 is connected to the mounting frame 302. A plurality of electric clamps 303 are provided at the bottom of the mounting frame 302. The lifting device 301 and the electric clamps 303 are both connected to the electric control cabinet 2. The lifting device 301 is used to drive the mounting frame 302 to move up and down to drive the electric clamps 303 to move up and down. The electric control cabinet 2 is used to control the opening and closing of the electric clamps 303 to clamp or loosen the lid of the sauce vat 9. In the embodiment of the present application, the electric clamps 303 are not specifically limited and may include a clamp and an electric push rod. The opening and closing of the clamp is achieved by the extension and retraction of the electric push rod.

[0035] Based on the above embodiments, Figure 4A structural diagram of a suction mechanism provided in an embodiment of the present application is shown in FIG. Figure 4 As shown, the three-axis displacement assembly of the embodiment of the present application includes a first screw-nut mechanism 401, a second screw-nut mechanism 402, a third screw-nut mechanism 403 and an electric telescopic rod 404. The first screw-nut mechanism 401 and the second screw-nut mechanism 402 are respectively arranged on both sides of the frame body. The moving direction of the nuts on the first screw-nut mechanism 401 and the second screw-nut mechanism 402 is the driving direction of the traveling vehicle 1. The two ends of the third screw-nut mechanism 403 are respectively connected to the nuts on the first screw-nut mechanism 401 and the second screw-nut mechanism 402. The moving direction of the nuts on the third screw-nut mechanism 403 is the width direction of the traveling vehicle 1. The electric telescopic rod 404 is connected to the nut on the third screw-nut mechanism 403 through the second mounting seat 405. The electric telescopic rod 404 is connected to the material suction assembly. The electric telescopic rod 404 is used to drive the material suction assembly to move in the height direction.

[0036] The screw-nut mechanism in the embodiment of the present application may include a motor, a screw, and a nut connected to the screw by a thread. The motor drives the screw to rotate forward or reverse, and the nut can move along the length direction of the screw. The first screw-nut mechanism 401 and the second screw-nut mechanism 402 in the embodiment of the present application are located on both sides of the frame body and are parallel to each other. The first screw-nut and the second screw-nut can drive the suction assembly to move in the direction of travel of the traveling vehicle 1, and the third screw-nut can drive the suction assembly to move in the width direction of the traveling vehicle 1. The electric telescopic rod 404 can drive the suction assembly to move in the direction away from the sauce vat 9 and in the direction close to the sauce vat 9, so that the suction assembly can accurately enter the sauce vat 9.

[0037] Based on the above embodiments, Figure 4 As shown, the suction assembly in this embodiment includes a suction pipe 406 and a suction head 407 connected to the bottom of the suction pipe 406. The bottom edge of the suction head 407 is serrated. The top of the suction pipe 406 in this embodiment is connected to the wastewater bin 8 and the storage bin 5, respectively, via a second three-way valve. The serrated bottom edge of the suction head 407 facilitates the complete absorption of wastewater or mash from the sauce vat 9.

[0038] Based on the above embodiment, the embodiment of the present application also includes a transmission belt and a rotating motor connected to the electric control cabinet 2. The suction head 407 is rotatably connected to the suction tube 406. The circumference of the suction head 407 is provided with an output shaft 408. The transmission belt is respectively connected to the rotating motor and the output shaft 408. The rotating motor is used to drive the output shaft 408 to rotate to drive the suction head 407 to rotate. A plurality of scrapers 409 are arranged at intervals on the circumference of the suction head 407. The side edges of the scrapers 409 abut against the inner wall of the sauce jar 9, and the bottom edges of the scrapers 409 abut against the bottom surface of the sauce jar 9.

[0039] In the embodiment of the present application, the suction head 407 is rotatably connected to the suction pipe 406. A rotary joint can be used to achieve relative rotation of the suction head 407 and the suction pipe 406 while maintaining communication. The suction head 407 can be cylindrical. The rotary motor rotates and drives the output shaft 408 to rotate through the transmission belt, thereby driving the rotation of the suction head 407. Then, the scraper 409 can scrape the sauce mash from the inner wall and bottom of the sauce vat 9, so that the suction head 407 can absorb the sauce mash in the sauce vat 9 cleanly. Of course, after the spray cleaning mechanism 7 has delivered cleaning water to the sauce vat 9, the suction head 407 can also be inserted into the sauce vat 9 and driven to rotate, which can improve the cleanliness of the sauce vat 9. In the embodiment of the present application, the edge of the scraper 409 can be made of silicone, and the curve of the edge of the scraper 409 matches the curve of the inner wall of the sauce vat 9, so that the scraper 409 does not damage the vat wall when scraping the inner wall of the sauce vat 9.

[0040] In order to better understand the traditional method soy sauce and mash automatic discharging device in this application, the working process of the traditional method soy sauce and mash automatic discharging device is introduced below.

[0041] When the vehicle 1 reaches a row of sauce vats 9 to be processed, it activates the lid-opening and closing mechanism 3 to open the lids of the row of sauce vats 9. Specifically, the lifting device 301 in the lid-opening and closing mechanism 3 is activated to lower the electric gripper 303 to the edge of the lid. After the electric gripper 303 is controlled to grip the lid, the lifting device 301 is raised to open the lid. The vehicle 1 moves, and the suction mechanism 4 is moved above the row of sauce vats 9. The first, second, and third screw-nut mechanisms 401, 402, and 403 are activated to adjust the suction assembly to align with the center of the sauce vats 9. The electric telescopic rod 404 drives the suction assembly downward into the sauce vats 9. The valve in the first three-way valve connecting the power bin 6 and the storage bin 5, as well as the valve in the second three-way valve connecting the storage bin 5 and the suction assembly, are activated to open the power bin 6 and drive the suction head 407 to rotate, sucking the sauce mash in the sauce vats 9 into the storage bin 5. The power compartment 6 is shut down and the suction head 407 is paused. The electric telescopic rod 404 drives the suction assembly upward and away from the sauce vat 9. The third screw-nut mechanism 403 moves the suction assembly to the top of another sauce vat 9 to suction the next sauce vat 9. After all the sauce mash in the row of sauce vats 9 has been discharged, the row of sauce vats 9 is cleaned using the spray pipe. The three-axis displacement assembly drives the suction assembly into the sauce vat 9, controls the valve in the first three-way valve connecting the power compartment 6 and the wastewater compartment 8, and the valve in the second three-way valve connecting the wastewater compartment 8 and the suction assembly, opens the power compartment 6, and drives the suction head 407 to rotate, sucking the wastewater from the sauce vats 9 into the wastewater compartment 8. After the wastewater in the row of sauce vats 9 has been completely sucked out, the carriage 1 moves, moves the lid-opening and closing mechanism 3 to the top of the row of sauce vats 9, and completes the closing of the lid of the sauce vat 9. The carriage 1 continues to move to the next row of sauce vats 9 and repeats the above actions.

[0042] The above is a detailed introduction to the traditional soy sauce and mash automatic discharging device provided by the present application. The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same and similar parts between the various embodiments can be referred to each other. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of this application, several improvements and modifications can be made to this application, and these improvements and modifications also fall within the scope of protection of the claims of this application.

[0043] It should also be noted that, in this specification, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or apparatus comprising the element.

Claims

1. A traditional soy sauce and mash automatic discharging device, characterized in that: include: A traveling vehicle (1), and an electric control cabinet (2), a cover opening and closing mechanism (3), a material suction mechanism (4), a material storage bin (5), and a power bin (6) arranged on the traveling vehicle (1); The traveling vehicle (1) comprises a vehicle frame body, a wheel set (101) and a driving device for driving the wheel set (101) to travel. A channel for the sauce vat (9) to pass through is provided at the bottom of the vehicle frame body. The suction mechanism (4) comprises a three-axis displacement component and a suction component connected to the three-axis displacement component. The three-axis displacement component is used to drive the suction component to move in three dimensions. The storage bin (5) is connected to the suction component and the power bin (6) through pipelines. The suction component is used to suck the sauce mash in the sauce vat (9) into the storage bin (5) under the action of the power bin (6). The electric control cabinet (2) is respectively connected to the cover opening and closing mechanism (3), the three-axis displacement component, the power bin (6) and the driving device. The cover opening and closing mechanism (3) is used to open or close the cover on the sauce vat (9).

2. The automatic discharging device for soy sauce and mash according to claim 1, characterized in that: It also includes a spray cleaning mechanism (7) provided on the frame body, the spray cleaning mechanism (7) being connected to the electric control cabinet (2), and the spray cleaning mechanism (7) being used to clean the sauce vat (9).

3. The automatic discharging device for soy sauce and mash according to claim 2, characterized in that: The vehicle frame also includes a wastewater bin (8) provided on the vehicle frame body, the power bin (6) is connected to the wastewater bin (8) and the storage bin (5) respectively through a first three-way valve, the suction assembly is connected to the wastewater bin (8) and the storage bin (5) respectively through a second three-way valve, the electric control cabinet (2) is connected to the first three-way valve and the second three-way valve respectively, and the suction assembly is further used to suck the cleaning water in the sauce vat (9) into the wastewater bin (8) under the action of the power bin (6).

4. The automatic discharging device for soy sauce and mash according to claim 1, characterized in that: The lid opening and closing mechanism (3) comprises a lifting device (301), a first mounting seat, a mounting frame (302) and a plurality of electric clamps (303); the lifting device (301) is mounted on the vehicle frame body via the first mounting seat; the lifting device (301) is connected to the mounting frame (302); a plurality of electric clamps (303) are provided at the bottom of the mounting frame (302); the lifting device (301) and the electric clamps (303) are both connected to the electric control cabinet (2); the lifting device (301) is used to drive the mounting frame (302) to rise and fall so as to drive the electric clamps (303) to rise and fall; and the electric control cabinet (2) is used to control the opening and closing action of the electric clamps (303) to clamp or loosen the lid of the sauce vat (9).

5. The automatic discharging device for soy sauce and mash according to claim 1, characterized in that: The lid opening and closing mechanisms (3) include a plurality of lid opening and closing mechanisms (3), which are sequentially arranged on the vehicle frame body along the width direction of the traveling vehicle (1).

6. The automatic discharging device for soy sauce and mash according to claim 1, characterized in that: The three-axis displacement assembly comprises a first screw-nut mechanism (401), a second screw-nut mechanism (402), a third screw-nut mechanism (403) and an electric telescopic rod (404); the first screw-nut mechanism (401) and the second screw-nut mechanism (402) are respectively arranged on both sides of the frame body; the movement direction of the nuts on the first screw-nut mechanism (401) and the second screw-nut mechanism (402) is the driving direction of the traveling vehicle (1); the two ends of the third screw-nut mechanism (403) are respectively arranged on both sides of the frame body; The electric telescopic rod (404) is connected to the nut on the first screw nut mechanism (401) and the nut on the second screw nut mechanism (402), respectively. The nut on the third screw nut mechanism (403) moves in the width direction of the traveling vehicle (1). The electric telescopic rod (404) is connected to the nut on the third screw nut mechanism (403) through the second mounting seat (405). The electric telescopic rod (404) is connected to the material suction component. The electric telescopic rod (404) is used to drive the material suction component to move in the height direction.

7. The automatic discharging device for soy sauce and mash according to claim 6, characterized in that: The material suction assembly comprises a material suction pipe (406) and a suction head (407) connected to the bottom of the material suction pipe (406), and the bottom edge of the suction head (407) is serrated.

8. The automatic discharging device for soy sauce and mash according to claim 7, characterized in that: It also includes a transmission belt and a rotating motor connected to the electric control cabinet (2), the suction head (407) is rotatably connected to the suction pipe (406), the circumference of the suction head (407) is provided with an output shaft (408), the transmission belt is connected to the rotating motor and the output shaft (408) respectively, the rotating motor is used to drive the output shaft (408) to rotate to drive the suction head (407) to rotate, and a plurality of scrapers (409) are arranged at intervals on the circumference of the suction head (407), the side of the scraper (409) abuts against the inner wall of the sauce tank (9), and the bottom of the scraper (409) abuts against the bottom surface of the sauce tank (9).

9. The automatic discharging device for soy sauce and mash according to claim 2, characterized in that: The spray cleaning mechanism (7) comprises a plurality of spray pipes, and the plurality of spray pipes are arranged on the frame body at intervals along the width direction of the traveling vehicle (1).

10. The automatic discharging device for soy sauce and mash according to any one of claims 1 to 9, characterized in that: The frame body includes a first vertical plate (102), a second vertical plate (103) and a transverse plate (104), the two ends of the transverse plate (104) are respectively connected to the top of the first vertical plate (102) and the top of the second vertical plate (103), the wheel set (101) is arranged at the bottom of the first vertical plate (102) and the second vertical plate (103), a passage for the sauce vat (9) to pass through is formed between the first vertical plate (102), the second vertical plate (103) and the transverse plate (104), and the transverse plate (104) is provided with an opening (1041) for the lid opening and closing mechanism (3) and the material suction mechanism (4) to pass through.