Thermal insulation structure of spinneret plate
By setting up a heat preservation seat structure on the spinneret, including an outer layer of insulating material and an inner layer of heat-conducting metal, and the inner layer is provided with an electric heating wire, the problem of insufficient heat preservation of the traditional spinneret is solved, and the temperature stability and the stability of the spinning effect are achieved.
Patent Information
- Application Number
- CN202422826126.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Traditional spinneret assemblies are deficient in thermal insulation, which leads to heat loss and makes it easy for the viscous polymer melt to solidify inside the nozzle, affecting the spinning effect.
The heat preservation seat structure is adopted, including a heat preservation outer layer made of insulation material and a heating inner layer made of heat conductive metal material. The inner layer is provided with a heating wire, which forms a continuously bent wave shape through the spinneret hole, combined with a sealing ring and a connection structure to ensure temperature stability.
The preheating and temperature stabilization of the polymer melt are achieved, phase change is avoided, and the stability and effect of the spinning production are guaranteed.
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Figure CN223329434U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical equipment, in particular to a spinneret heat-insulating structure. Background Art
[0002] In the textile industry, spinnerets are crucial components in chemical fiber production, with their structure and performance directly impacting product quality and production efficiency. Temperature control of the spinneret assembly is particularly crucial during the spinning process, as maintaining the optimal temperature helps ensure uniformity and stability of the yarn. However, conventional spinneret assemblies often lack thermal insulation, leading to heat loss and the potential for solidification of the viscous polymer melt within the nozzle, which in turn affects spinning performance. Utility Model Content
[0003] (1) Technical issues to be solved
[0004] In order to solve the above problems in the prior art, the utility model provides a spinneret heat insulation structure.
[0005] (2) Technical solution
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:
[0007] A spinneret heat-insulating structure comprises a heat-insulating seat, wherein the heat-insulating seat comprises a heat-insulating outer layer and a heating inner layer;
[0008] The heat-insulating outer layer is a toroidal structure and is made of heat-insulating material;
[0009] The heating inner layer is arranged in the heat-insulating outer layer, and is made of a heat-conducting metal material. The heating inner layer is provided with connecting holes corresponding to the spinneret holes on the spinneret, and an electric heating wire is arranged in the heating inner layer.
[0010] Preferably, the spinnerets on the spinneret are arranged in a rectangular array, and the heating wire passes through the passages between adjacent rows of spinnerets in sequence, forming a continuously curved wave shape.
[0011] Preferably, a plug-in tube corresponding to the spinneret hole is provided at the bottom of the spinneret.
[0012] Preferably, a plug-in groove corresponding to the plug-in tube is provided at the top opening of the connecting hole, and a truncated cone-shaped discharge hole is provided at one end of the bottom of the connecting hole.
[0013] Preferably, it also includes a connecting seat, which includes an upper seat body and a pressure ring. The connecting seat is a circular ring structure, and the inner diameter of the connecting seat is smaller than the diameter of the spinneret. The pressure ring is fixed at the bottom of the connecting seat, and the outer diameter of the pressure ring is the same as the diameter of the spinneret, and the inner diameter of the pressure ring is the same as the inner diameter of the connecting seat.
[0014] Preferably, a sealing groove is provided on the top of the heat-insulating outer layer, and a sealing ring is provided in the sealing groove.
[0015] Preferably, the sealing ring is made of fluororubber.
[0016] Preferably, the outside of the heat preservation seat is provided with a plurality of connecting lower protrusions at equal intervals along its circumference, the outer wall of the connecting seat is provided with connecting upper protrusions corresponding to the connecting lower protrusions, and the connecting lower protrusions are fastened to the corresponding connecting upper protrusions by bolts.
[0017] (3) Beneficial effects
[0018] The beneficial effects of the present invention are:
[0019] The electric heating wire inside the heating inner layer can preheat the heating inner layer. When the viscous polymer melt flows from the spinneret hole of the spinneret into the connecting hole of the heating inner layer, the viscous polymer melt can be prevented from undergoing phase change. In the subsequent production process, the temperature inside the insulation seat can be stabilized by relying on the heat of the polymer melt itself and the insulation of the insulation outer layer, thereby ensuring the stability of the spinning production effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of a spinneret insulation structure;
[0021] Figure 2 Schematic diagram of the internal structure of the heat preservation seat;
[0022] Figure 3 It is a schematic diagram of the longitudinal section structure of the insulation seat.
[0023] Description of reference numerals:
[0024] 1. Insulation seat;
[0025] 11. Heating inner layer; 12. Insulating outer layer; 13. Heating wire; 14. Connecting lower protrusion; 15. Sealing groove; 16. Connecting hole;
[0026] 2. Connecting seat;
[0027] 21. Upper seat; 22. Pressing ring; 23. Connecting protrusion;
[0028] 3. Spinneret;
[0029] 4. Sealing ring. DETAILED DESCRIPTION
[0030] In order to better explain the present invention and facilitate understanding, the present invention is described in detail below through specific implementation methods in conjunction with the accompanying drawings.
[0031] Please refer to Figures 1 to 3 The utility model provides a spinneret insulation structure, comprising an insulation seat 1, wherein the insulation seat 1 comprises an insulation outer layer 12 and a heating inner layer 11;
[0032] The heat-insulating outer layer 12 is a toroidal structure and is made of heat-insulating material;
[0033] The heating inner layer 11 is arranged in the heat-insulating outer layer 12 and is made of a heat-conducting metal material. The heating inner layer 11 is provided with a connecting hole 16 corresponding to the spinneret hole on the spinneret 3. The heating inner layer 11 is provided with an electric heating wire 13.
[0034] When in use, the spinneret 3 is installed on the heating inner layer 11, and the electric heating wire 13 inside the heating inner layer 11 can heat the polymer melt in the connecting hole 16. After the heating inner layer 11 is preheated before use, the viscous polymer melt flows from the spinneret hole of the spinneret 3 into the connecting hole 16 of the heating inner layer 11, which can avoid the viscous polymer melt from undergoing phase change. In the subsequent production process, the temperature inside the insulation seat 1 can be stabilized by relying on the heat of the polymer melt itself and the insulation of the insulation outer layer 12, thereby ensuring the stability of the spinning production effect.
[0035] In this embodiment, the spinneret holes on the spinneret plate 3 are arranged in a rectangular array, and the heating wire 13 passes through the aisles between adjacent rows of spinneret holes in sequence and forms a continuously bent wave shape. The arrangement of the wavy heating wire 13 can achieve uniform heating of the polymer melt in the connecting hole 16 of the heating inner layer 11.
[0036] In this embodiment, a plug-in tube corresponding to the spinneret is provided at the bottom of the spinneret 3, a plug-in groove corresponding to the plug-in tube is provided at the top opening of the connecting hole 16, and a truncated cone-shaped discharge hole is provided at one end of the bottom of the connecting hole 16. By providing the plug-in tube and the plug-in groove, the spinneret 3 can be embedded in the installation, and the installation of the spinneret 3 is more stable.
[0037] In this embodiment, a connecting seat 2 is also included, which includes an upper seat body 21 and a pressure ring 22. The connecting seat 2 is a circular ring structure, and the inner diameter of the connecting seat 2 is smaller than the diameter of the spinneret 3. The pressure ring 22 is fixed to the bottom of the connecting seat 2, and the outer diameter of the pressure ring 22 is the same as the diameter of the spinneret 3, and the inner diameter of the pressure ring 22 is the same as the inner diameter of the connecting seat 2. By setting the connecting seat 2, the spinneret 3 can be fixed between the connecting seat 2 and the insulation seat 1.
[0038] In this embodiment, a sealing groove 15 is provided on the top of the insulation outer layer 12, and a sealing ring 4 is provided in the sealing groove 15. The setting of the sealing ring 4 can prevent cold air from flowing between the connecting seat 2 and the insulation seat 1, thereby affecting the spinning effect.
[0039] In this embodiment, the sealing ring 4 is made of fluororubber. The sealing ring 4 made of fluororubber is resistant to high temperatures and can be used in a high temperature environment between the connecting seat 2 and the heat preservation seat 1 .
[0040] In this embodiment, the outside of the insulation seat 1 is provided with multiple connecting lower protrusions 14 at equal intervals along its circumference, and the outer wall of the connecting seat 2 is provided with connecting upper protrusions 23 corresponding to the connecting lower protrusions 14, and the connecting lower protrusions 14 and the corresponding connecting upper protrusions 23 are fastened together by bolts.
[0041] The working principle of this utility model is as follows:
[0042] The spinneret 3 is installed on the heating inner layer 11, and the electric heating wire 13 inside the heating inner layer 11 can heat the polymer melt in the connecting hole 16. After the heating inner layer 11 is preheated before use, the viscous polymer melt flows from the spinneret hole of the spinneret 3 into the connecting hole 16 of the heating inner layer 11, which can avoid the viscous polymer melt from undergoing phase change. In the subsequent production process, the temperature inside the insulation seat 1 can be stabilized by relying on the heat of the polymer melt itself and the insulation of the insulation outer layer 12, thereby ensuring the stability of the spinning production effect.
[0043] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.
[0044] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A spinneret insulation structure, characterized in that: The heat preservation seat comprises a heat preservation outer layer and a heating inner layer; The heat-insulating outer layer is a toroidal structure and is made of heat-insulating material; The heating inner layer is arranged in the heat-insulating outer layer, and is made of a heat-conducting metal material. The heating inner layer is provided with connecting holes corresponding to the spinneret holes on the spinneret, and an electric heating wire is arranged in the heating inner layer.
2. A spinneret insulation structure according to claim 1, characterized in that: The spinneret holes on the spinneret plate are arranged in a rectangular array, and the heating wire passes through the passages between adjacent rows of spinneret holes in sequence to form a continuously bent wave shape.
3. The spinneret insulation structure according to claim 1, characterized in that: The bottom of the spinneret is provided with a plug-in tube corresponding to the spinneret hole.
4. A spinneret insulation structure according to claim 3, characterized in that: A plug-in groove corresponding to the plug-in tube is provided at the top opening of the connecting hole, and a truncated cone-shaped discharge hole is provided at one end of the bottom of the connecting hole.
5. The spinneret insulation structure according to claim 1, characterized in that: It also includes a connecting seat, which includes an upper seat body and a pressure ring. The connecting seat is a circular ring structure, and the inner diameter of the connecting seat is smaller than the diameter of the spinneret. The pressure ring is fixed at the bottom of the connecting seat, and the outer diameter of the pressure ring is the same as the diameter of the spinneret, and the inner diameter of the pressure ring is the same as the inner diameter of the connecting seat.
6. The spinneret insulation structure according to claim 1, characterized in that: A sealing groove is provided on the top of the heat-insulating outer layer, and a sealing ring is provided in the sealing groove.
7. A spinneret insulation structure according to claim 6, characterized in that: The sealing ring is made of fluororubber.
8. The spinneret insulation structure according to claim 5, characterized in that: The outer side of the heat preservation seat is provided with a plurality of connecting lower protrusions at equal intervals along its circumference, and the outer wall of the connecting seat is provided with connecting upper protrusions corresponding to the connecting lower protrusions, and the connecting lower protrusions are fastened to the corresponding connecting upper protrusions by bolts.