Monorail turnout joint plate

By designing a single-track turnout joint plate, adopting a flush design between the turnout beam joint plate and the track beam joint plate and fixing it with an L-shaped support seat, the problems of joint plate jamming and wear are solved, reliability is improved, failure rate is reduced, and maintenance workload is reduced.

CN223329637UActive Publication Date: 2025-09-12CHONGQING RAIL TRANSIT OPERATION CO LTD
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Patent Information

Application Number
CN202422608110.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-12
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing single-track turnout joint plate between the movable end beam and the adjacent beam running surface has problems such as sticking and warping, limit block breakage, finger end breakage, and copper sleeve wear, which leads to frequent equipment failures, short service life, and high maintenance workload.

Method used

A single-track turnout joint plate is designed, including a turnout beam joint plate and a track beam joint plate. The upper surfaces of the two are flush, and gaps and chamfers are set. They are fixed with L-shaped support seats and anchor bolts to reduce movable devices, avoid jamming and wear of the joint plates, and are connected by screws and anchor bolts to ensure stable installation.

Benefits of technology

The reliability of the joint plate is improved, the failure rate is reduced, the maintenance workload is reduced, and the service life is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a monorail turnout joint plate which comprises a joint plate assembly, the joint plate assembly comprises a turnout beam joint plate and a track beam joint plate, the turnout joint plate is arranged on the upper surface of a turnout beam, the track joint plate is arranged on the upper surface of a track beam, the upper surface of the turnout joint plate is flush with the upper surface of the track joint plate, and the track beam joint plate is arranged on the upper surface of the track beam. A gap is formed between the adjacent end faces of the track joint plate and the turnout joint plate, and chamfers are arranged at the outer corners of the front ends of the turnout joint plate and the track joint plate; the supporting seat assembly comprises a turnout supporting seat, the turnout supporting seat is arranged to be in an L shape, a side plate on one face of the turnout supporting seat is fixedly arranged on the end face of a turnout beam, and a side plate on the other face of the turnout supporting seat is fixedly arranged below a turnout joint plate. The joint plate is simple in structure, the reliability of parts is improved, the fault occurrence rate of the joint plate is reduced, and the maintenance workload is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail transportation, in particular to a single track switch joint plate. Background Art

[0002] The joint plate between the movable end beam of the single track turnout and the adjacent beam running surface is a movable joint plate ( Figure 3 This type of joint plate consists of a fixed plate, a flip plate, a pin, a sleeve, and a limit device. In actual use, problems such as the joint plate becoming stuck and warping, the limit block breaking, the fingertip breaking, and the copper sleeve wearing have occurred, leading to equipment failures.

[0003] Therefore, a joint plate with a simple structure is needed to solve the problems of shaft sleeve and pin wear, joint plate blocking and warping, limit block breakage and joint plate falling, etc., so as to improve the service life of the joint plate. Utility Model Content

[0004] In view of this, the problem to be solved by the present invention is to provide a single track switch joint plate, which has a simple structure, improves component reliability, reduces the occurrence rate of joint plate failures, and reduces maintenance workload.

[0005] The utility model solves the above technical problems through the following technical means: The utility model provides a single track turnout joint plate, comprising:

[0006] Joint plate assembly: The joint plate assembly includes a switch beam joint plate and a track beam joint plate. The switch beam joint plate is arranged on the upper surface of the switch beam, and the track beam joint plate is arranged on the upper surface of the track beam. The upper surfaces of the switch beam joint plate and the track beam joint plate are flush. A gap is provided between the adjacent end surfaces of the track beam joint plate and the switch beam joint plate. The front end outer corners of the switch beam joint plate and the track beam joint plate are both provided with chamfers.

[0007] Support seat assembly: The support seat assembly includes a turnout support seat, which is arranged in an L shape. One side plate of the turnout support seat is fixedly arranged on the end face of the turnout beam, and the other side plate is fixedly arranged below the joint plate of the turnout beam.

[0008] Furthermore, a first recess matching the switch beam joint plate is provided on the upper surface of the switch beam near one end of the track beam, a first threaded hole is provided on the upper surface of the first recess, a second recess is provided on the upper surface of the track beam near one end of the switch beam, the track support seat is provided on the second recess, and the track beam joint plate is provided on the track support seat.

[0009] Furthermore, a plurality of first threaded holes are provided on the recess on the turnout beam, a first countersunk hole matching the first threaded hole is provided on the turnout beam joint plate, the turnout beam joint plate is fixed to the turnout beam by a first screw, and the turnout support seat is fixed to the turnout beam and the turnout beam joint plate by a third screw respectively.

[0010] Furthermore, the support seat assembly also includes a joint plate seat, and the joint plate seat is arranged between the track beam joint plate and the track beam.

[0011] Furthermore, a plurality of anchor bolts are provided on the recess on the track beam, and the anchor bolts are pre-buried in the track beam. A threaded sleeve is provided on the upper end of the anchor bolt, and a threaded hole is provided on the threaded sleeve. The upper end surface of the threaded sleeve is not higher than the bottom surface of the recess on the track beam, and a first through hole corresponding to the anchor bolt is provided on the joint plate seat, and a second countersunk hole corresponding to the anchor bolt is provided on the track beam joint plate. The track beam joint plate and the joint plate seat are fixed to the track beam by a second screw, and the second screw passes through the track beam joint plate and the joint plate seat in sequence and is screwed on the threaded sleeve.

[0012] Furthermore, a plurality of reinforcing ribs are provided between the two side plates of the turnout support seat.

[0013] Furthermore, the gap between the track beam joint plate and the switch beam joint plate is 30 to 60 mm.

[0014] From the above technical solution, it can be seen that the beneficial effects of the present invention are as follows: the present invention provides a single track turnout joint plate, comprising:

[0015] Joint plate assembly: The joint plate assembly includes a switch beam joint plate and a track beam joint plate. The switch beam joint plate is mounted on the upper surface of the switch beam, and the track beam joint plate is mounted on the upper surface of the track beam. The upper surfaces of the switch beam joint plate and the track beam joint plate are flush, a gap is provided between the adjacent end surfaces of the track beam joint plate and the switch beam joint plate, and the front end outer corners of the switch beam joint plate and the track beam joint plate are both chamfered. Support seat assembly: The support seat assembly includes a switch support seat, which is L-shaped. One side plate of the switch support seat is fixedly mounted on the end surface of the switch beam, and the other side plate is fixedly mounted below the switch beam joint plate. The joint plate has a simple structure, improves component reliability, reduces the incidence of joint plate failures, and reduces maintenance workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0017] Figure 1 A schematic diagram of a single track turnout joint plate device provided by the utility model;

[0018] Figure 2 for Figure 1 sectional view of

[0019] Figure 3 Schematic diagram of a movable joint plate in the prior art.

[0020] Reference numerals:

[0021] 1-turnout beam; 2-track beam; 11-turnout beam joint plate; 12-gap; 13-first screw; 14-first countersunk hole; 3-turnout support seat; 4-joint plate seat plate; 5-anchor bolt; 6-threaded sleeve; 21-track beam joint plate; 22-second screw; 23-second countersunk hole; 31-reinforcement rib plate. DETAILED DESCRIPTION

[0022] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0023] See also Figures 1-2 The utility model provides a single track turnout joint plate, comprising:

[0024] Joint plate assembly: The joint plate assembly includes a switch beam joint plate and a track beam joint plate. The switch beam joint plate 11 is arranged on the upper surface of the switch beam 1, and the track beam joint plate 21 is arranged on the upper surface of the track beam 2. The upper surfaces of the switch beam joint plate 11 and the track beam joint plate 21 are flush, and a gap 12 is provided between the adjacent end faces of the track beam joint plate 21 and the switch beam joint plate 11. The front end outer corners of the switch beam joint plate 11 and the track beam joint plate 21 are both provided with chamfers; the front end outer corners of the joint plate are designed to be large chamfers to avoid the joint plate from colliding when the turnout is switched. There are no pins, sleeves, or limit devices, which avoids problems such as the joint plate being stuck and warped, the limit block being broken, the fingertip being broken, and the copper sleeve being worn, thereby improving the reliability of the components and reducing the failure rate of the joint plate; the flat joint plate does not have the inspection and measurement work such as the sleeve gap, the limit device gap, and the fingertip overlap gap, thereby reducing the maintenance workload.

[0025] Support seat assembly: The support seat assembly includes a turnout support seat 3, which is L-shaped. One side panel of the turnout support seat 3 is fixed to the end face of the turnout beam 1, and the other side panel is fixed below the turnout beam joint plate 11. By providing the joint plate assembly and support seat assembly, the finger-like structure is reduced, solving the problem of breakage and wear at the finger ends of the original movable joint plate. The number of movable devices is reduced, solving problems such as wear of the shaft sleeve and pin shaft, stuck and warped joint plates, and joint plate falling due to broken limit blocks. This improves the working performance of the joint plate and extends the service life of the device.

[0026] As a further improvement to the above technical solution, a first recess is provided on the upper surface of the turnout beam 1 near one end of the track beam 2, which matches the joint plate of the turnout beam 1. A first threaded hole is provided on the upper surface of the first recess. A second recess is provided on the upper surface of the track beam 2 near one end of the turnout beam 1. The track support seat is provided on the second recess, and the track beam joint plate 21 is provided on the track support seat. By providing the first recess and the second recess for installing the turnout beam joint plate 11 and the track beam joint plate 21, and making the upper surface of the joint plate flush with the upper surface of the track beam 2 and the turnout beam 1 after installation, normal passage of trains is facilitated.

[0027] As a further improvement to the above technical solution, a plurality of first threaded holes are provided on the recess on the switch beam 1, and a first countersunk hole 14 matching the first threaded hole is provided on the switch beam joint plate 11. The switch beam joint plate 11 is fixed to the switch beam 1 by a first screw 13, and the switch support seat 3 is fixed to the switch beam 1 and the switch beam joint plate 11 respectively by a third screw. Preferably, a bolt and a threaded sleeve 6 are embedded in the switch beam 1 for installing the first thread. The countersunk hole is provided on the switch beam joint plate 11 to ensure that the upper end surface of the first screw 13 is on the upper surface of the first switch beam joint plate 11 to prevent it from affecting the passage of the train.

[0028] As a further improvement to the above technical solution, the support seat assembly further includes a joint plate seat 4, which is arranged between the track beam joint plate 21 and the track beam 2. By providing the joint plate seat 4 between the track beam 2 and the track beam joint plate 21, the track beam 2 can be further protected and the connection position can be strengthened.

[0029] As a further improvement to the above technical solution, the recesses on the track beam 2 are provided with a plurality of anchor bolts 5. The anchor bolts 5 are pre-embedded in the track beam 2. The upper ends of the anchor bolts 5 are provided with threaded sleeves 6, which are provided with threaded holes. The upper end surface of the threaded sleeves 6 is not higher than the bottom surface of the recesses on the track beam 2. The joint plate seat is provided with first through holes corresponding to the anchor bolts 5. The track beam joint plate 21 is provided with second countersunk holes 23 corresponding to the anchor bolts 5. The track beam joint plate 21 and the joint plate seat 4 are fixed to the track beam 2 via second screws 22. The second screws 22 pass through the track beam joint plate 21 and the joint plate seat 4 in sequence and are then screwed onto the threaded sleeves 6. By pre-embedding the anchor bolts 5 in the track beam 2 and providing threaded sleeves 6 above the anchor bolts 5 for installing the second screws 22, the second screws 22 pass through the track beam joint plate 21 and the joint plate seat plate and are then screwed onto the threaded sleeves 6, making the installation more stable. A countersunk hole is provided on the track beam joint plate 21 so that the upper end surface of the second screw rod 22 is lower than the upper surface of the track beam joint plate 21 to prevent it from affecting the operation of the train.

[0030] As a further improvement to the above technical solution, a plurality of reinforcing ribs 31 are provided between the two side plates of the switch support seat 3. The provision of the reinforcing ribs 31 increases the strength of the L-shaped switch support seat 3 so that it can stably support the switch beam joint plate 11.

[0031] As a further improvement to the above technical solution, the gap 12 between the track beam joint plate 21 and the switch beam joint plate 11 is 30 to 60 mm. The size of the gap 12 is controlled to prevent the gap 12 from being too small and causing collision between the joint plates when the switch beam 1 moves, and to prevent the gap 12 from being too large and affecting the safe passage of trains.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A single track turnout joint plate, characterized by: include, Joint plate assembly: The joint plate assembly includes a switch beam joint plate and a track beam joint plate. The switch beam joint plate is arranged on the upper surface of the switch beam, and the track beam joint plate is arranged on the upper surface of the track beam. The upper surfaces of the switch beam joint plate and the track beam joint plate are flush. A gap is provided between the adjacent end surfaces of the track beam joint plate and the switch beam joint plate. The front end outer corners of the switch beam joint plate and the track beam joint plate are both provided with chamfers. Support seat assembly: The support seat assembly includes a turnout support seat, which is arranged in an L shape. One side plate of the turnout support seat is fixedly arranged on the end face of the turnout beam, and the other side plate is fixedly arranged below the joint plate of the turnout beam.

2. The single track turnout joint plate according to claim 1, characterized in that: A first recess matching the switch beam joint plate is provided on the upper surface of the switch beam near one end of the track beam, a first threaded hole is provided on the upper surface of the first recess, and a second recess is provided on the upper surface of the track beam near one end of the switch beam.

3. The single track turnout joint plate according to claim 2, characterized in that: A plurality of first threaded holes are provided on the recess on the turnout beam, a first countersunk hole matching the first threaded holes is provided on the turnout beam joint plate, the turnout beam joint plate is fixed to the turnout beam by a first screw, and the turnout support seat is fixed to the turnout beam and the turnout beam joint plate by a third screw respectively.

4. The single track turnout joint plate according to claim 3, characterized in that: The support seat assembly also includes a seam plate seat, which is arranged between the track beam seam plate and the track beam.

5. The single track turnout joint plate according to claim 4, characterized in that: A plurality of anchor bolts are provided on the recess on the track beam, and the anchor bolts are pre-buried in the track beam. A threaded sleeve is provided on the upper end of the anchor bolt, and a threaded hole is provided on the threaded sleeve. The upper end surface of the threaded sleeve is not higher than the bottom surface of the recess on the track beam, and a first through hole corresponding to the anchor bolt is provided on the joint plate seat, and a second countersunk hole corresponding to the anchor bolt is provided on the track beam joint plate. The track beam joint plate and the joint plate seat are fixed to the track beam by a second screw, and the second screw passes through the track beam joint plate and the joint plate seat in sequence and is screwed on the threaded sleeve.

6. The single track turnout joint plate according to claim 1, characterized in that: A plurality of reinforcing ribs are provided between the two side plates of the turnout support seat.

7. A single track turnout joint plate according to any one of claims 1 to 6, characterized in that: The gap between the track beam joint plate and the switch beam joint plate is 30 to 60 mm.