Antiskid damping laminate floor for floor heating

By adopting a sandwich-structured anti-slip and shock-absorbing laminate floor specially designed for floor heating, the problem of easy slipping and poor shock absorption of the floor under floor heating conditions is solved, higher thermal conductivity and better shock absorption effect are achieved, and the safety and comfort of the elderly at home are improved.

CN223330167UActive Publication Date: 2025-09-12POWER DEKOR IND (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422456777.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-09-12
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Existing floors are prone to slipping, have poor shock absorption and insufficient thermal conductivity under floor heating conditions, affecting the safety and comfort of the elderly at home.

Method used

The anti-slip and shock-absorbing laminate flooring specially designed for floor heating adopts a sandwich structure, which includes a decorative layer, a base material layer specially designed for floor heating and a shock-absorbing layer. The base material layer is composed of high-density moisture-proof fiberboard and moisture-proof fiberboard. Graphite powder is added in the middle to improve thermal conductivity. A polypropylene foam EPP layer is provided on the back to enhance shock-absorbing performance.

Benefits of technology

It improves the anti-slip and shock absorption performance of the floor, improves the thermal conductivity, reduces heat loss, enhances the dimensional stability of the floor, and reduces the risk of falls for the elderly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of home decoration materials, and relates to an anti-skidding shock absorption laminate floor for floor heating, which comprises a decoration layer, a special base material layer for floor heating, a balance layer and a shock absorption layer from top to bottom, and the special base material layer for floor heating is of a sandwich structure and comprises a first geothermal base material layer, a moisture-proof fiberboard and a second geothermal base material layer, the first geothermal base material layer and the second geothermal base material layer have the same thickness of 1-3mm, and are high-density low-imbibition moisture-proof fiberboards; the thickness of the moisture-proof fiberboard is 2-6mm, and the moisture-proof fiberboard is a carbon crystal board or a bamboo charcoal formaldehyde-removing board; the damping layer is a polypropylene foaming EPP layer, the density of the damping layer is 25-35 kg / m, and the thickness of the damping layer is 3-4 mm. According to the anti-skidding shock-absorbing laminate floor for floor heating, the surface type of the floor is pitted surface and embossed concave-convex textures, the sliding friction coefficient is 0.4-0.6, and the anti-skidding shock-absorbing laminate floor has an anti-skidding effect; the shock absorption rate of the shock pad is 45% or above, the buffering effect is obvious, continuous round holes are formed, heat is transmitted to the floor through hole cavities, and the heat conduction efficiency of the floor is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of home decoration materials, relates to floors, and in particular to an anti-skid and shock-absorbing reinforced floor for floor heating. Background Art

[0002] Laminate flooring, scientifically known as impregnated paper laminate flooring, consists of a wear-resistant layer, a decorative layer, a high-density base layer, and a balancing layer. It is popular among consumers for its wear-resistant and impact-resistant surface, easy maintenance, rich texture, and high cost-effectiveness.

[0003] my country's demographic development has entered a new normal, with an aging population becoming increasingly severe. Influenced by traditional values ​​and economic conditions, 90% of my country's elderly choose to live at home. This has led to new demands for the functionality of home furnishings designed to provide greater care and protection for the elderly. Existing flooring materials, such as tile flooring, are relatively hard. In daily life, surface friction decreases when the floor comes into contact with water, making it very easy to slip. Furthermore, their impact absorption is poor, resulting in limited shock absorption and often causing serious injuries. As living standards improve, more and more families are opting for underfloor heating. Wood is a naturally porous material with poor thermal conductivity, slow heating, and low heat transfer efficiency. Under underfloor heating conditions, changes in moisture content can lead to cracking or deformation, compromising the use of wooden flooring. Summary of the Invention

[0004] In view of the deficiencies in the above-mentioned prior art, the present invention provides a non-slip and shock-absorbing laminate flooring that can be used under floor heating conditions to solve the problems raised in the above-mentioned background technology.

[0005] The utility model adopts the following technical solutions:

[0006] A non-slip and shock-absorbing laminate floor for floor heating, comprising, from top to bottom, a decorative layer, a special substrate layer for floor heating, a balancing layer, and a shock-absorbing layer. The special substrate layer for floor heating is a sandwich structure, comprising a first geothermal substrate layer, a moisture-proof fiberboard, and a second geothermal substrate layer. The first geothermal substrate layer and the second geothermal substrate layer have the same thickness, 1 to 3 mm, preferably 2 mm, and are high-density, low-swelling moisture-proof fiberboard; the moisture-proof fiberboard has a thickness of 2 to 6 mm, preferably 4 mm, and is a carbon crystal board or a bamboo charcoal pure formaldehyde board; the shock-absorbing layer is a polypropylene foam EPP layer with a density of 25 to 35 kg / m 3 , thickness 3 to 4 mm.

[0007] In a preferred disclosed example of the present invention, the decorative layer is a melamine facing paper with liquid aluminum oxide sprayed on the surface, with a thickness of 0.1 to 0.2 mm. The surface pattern of the facing paper can imitate natural wood grain, stone grain and other patterns.

[0008] In the preferred disclosed embodiment of the present utility model, the high-density, low-swelling, moisture-proof fiberboard has a density of 1000-1200 kg / m 3 , water absorption expansion rate ≤5%.

[0009] In a preferred disclosed example of the present invention, the carbon crystal board is composed of a composite of wood fiber, graphite powder and inorganic minerals, wherein the graphite powder is flaky, 300-400 mesh, and commercially available; the bamboo charcoal pure formaldehyde board is selected from Daya Artificial Board Group Co., Ltd.

[0010] In a preferred disclosed example of the present invention, the balancing layer is balancing paper with a thickness of 0.1 to 0.2 mm, which plays the role of moisture-proofing and balancing the tension of the board.

[0011] In a preferred embodiment of the present invention, the polypropylene foam EPP layer is provided with circular holes with a diameter of 4 to 6 mm, preferably 5 mm, at intervals of 20 to 40 cm, preferably 30 mm, in both the length and width directions. The thickness of the circular holes matches the thickness of the shock-absorbing layer. The polypropylene foam EPP material has excellent impact absorption, shock absorption and cushioning effects, and good temperature and weather resistance, making it suitable for use with floor heating.

[0012] In a preferred disclosed embodiment of the present invention, a tongue and groove are respectively provided on the long side and the short side of the floor, which are connected by a lock.

[0013] The surface of the laminate floor disclosed by the utility model has concave and convex textures such as hemp surface and relief. The texture is molded by a steel template when pressed, and the surface has an anti-slip function. During the processing of the floor, the lock is sealed with a mortise and tenon around the periphery, and a liquid nano-silica waterproof edge sealing agent is used to spray the exposed areas around the base material of the mortise and tenon and the chamfered inclined surfaces of the floor.

[0014] Beneficial effects

[0015] The anti-skid and shock-absorbing laminate flooring for floor heating disclosed in the present invention has a surface with concave and convex textures such as hemp surface and relief, and a sliding friction coefficient of 0.4 to 0.6. The floor can play an anti-skid role for the elderly in their daily life at home; the floor base material adopts a sandwich structure, with a symmetrical combination of upper, middle and lower layers. The upper and lower layers are high-density moisture-proof fiberboard, which has good waterproof and moisture-proof properties. After long-term use under floor heating, the floor will not deform or crack, and its dimensional stability is improved. At the same time, graphite powder is added to the middle layer. Graphite is a good thermal and electrical conductive material. It is evenly mixed with wood fiber and fills the gaps between wood fibers to form a continuous and stable heat conduction channel. The thermal conductivity of the floor under floor heating conditions is 15 to 18°C / h, while the thermal conductivity of ordinary laminate flooring is about 10°C / h, which effectively increases the heating rate and reduces heat loss; the back of the floor is made of shock-absorbing material EPP, which is an environmentally friendly material formed by CO2 inflation foaming. It has excellent impact shock absorption, heat resistance, moisture resistance, tear resistance and other properties. The impact absorption rate of ordinary laminate flooring, ceramic tiles and other flooring materials is below 20%, and the impact absorption rate is above 45%. The impact absorption performance is improved, and the shock absorption and cushioning effect is obvious, which reduces the damage caused by falls to the elderly; the shock-absorbing pad is equipped with continuous circular holes, and heat can be transferred to the floor through the hole cavity, thereby improving the thermal conductivity efficiency of the floor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 .Schematic diagram of the structure of anti-slip and shock-absorbing laminate flooring for floor heating;

[0017] Figure 2 . Schematic diagram of the shock-absorbing layer on the back of the anti-slip and shock-absorbing laminate flooring for floor heating;

[0018] Among them, the components are marked as: 1. Decorative layer, 2. First geothermal base material layer, 3. Moisture-proof fiberboard, 4. Second geothermal base material layer, 5. Balancing layer, 6. Shock-absorbing layer. DETAILED DESCRIPTION

[0019] The present invention will be described in detail below with reference to the embodiments so that those skilled in the art can better understand the present invention. However, the present invention is not limited to the following embodiments.

[0020] Example 1

[0021] like Figure 1 As shown, a non-slip, shock-absorbing laminate flooring for floor heating comprises a decorative layer 1, a geothermal substrate layer, a balancing layer 5, and a shock-absorbing layer 6. It is assembled using snap-fit ​​connections, and the exposed areas around the substrate around the tongue and groove and the chamfered surfaces of the floor are fully covered with a sprayed nano-silica waterproof edge sealer. Decorative layer 1 is melamine-impregnated decorative paper sprayed with aluminum oxide, featuring a log-like pattern, an embossed surface, and a sliding friction coefficient of 0.5. The geothermal substrate layer comprises high-density moisture-resistant fiberboards 2 and 4, 2 mm thick and 1050 kg / m² in density. 3, water absorption thickness expansion rate is 5%, moisture-proof fiberboard 3 is carbon crystal board, thickness 6mm, density 830kg / m 3 , water absorption thickness expansion rate 5%, graphite addition 5% (total weight ratio of wood fiber), mineral stone powder addition 5% (total weight ratio of wood fiber). 2, 3, and 4 are assembled into the geothermal base material layer by cold pressing with hot melt adhesive PUR. The balancing layer 5 is melamine impregnated balancing paper, which has moisture-proof and tensile balancing functions. The decorative layer 1, geothermal base material layer, and balancing layer 5 are formed by hot pressing. The shock-absorbing layer 6 is EPP polypropylene foam material, cold-adhered to the back of the floor with polyvinyl acetate adhesive, with a density of 25g / m 3 , thickness 4mm. Figure 2 As shown, there are heat-conducting circular holes on the back of the shock-absorbing layer, so that heat can be evenly introduced into the interior of the floor from the bottom.

[0022] The flooring is 14mm thick and has an impact absorption rate of 45%, providing a comfortable feel and excellent impact absorption, reducing the impact damage caused by accidental falls in the elderly. The flooring also conducts heat at a rate of 15°C / h, improving thermal conductivity while also reducing heat loss.

[0023] Example 2

[0024] like Figure 1 As shown in Example 2, the structure of the anti-skid and shock-absorbing laminate flooring for floor heating is the same as that in Example 1, wherein the decorative layer 1 is a melamine-impregnated decorative paper sprayed with aluminum oxide, the surface is marble-grained, and the sliding friction coefficient is 0.45; the floor heating base material layer includes high-density moisture-proof fiberboards 2 and 4, with a thickness of 2mm and a density of 1100kg / m 3 , water absorption thickness expansion rate is 4.5%, moisture-proof fiberboard 3 is bamboo charcoal pure formaldehyde board, thickness 4mm, density 880kg / m 3 , water absorption thickness expansion rate 5%, graphite addition 7% (total weight ratio of wood fiber), mineral stone powder addition 7% (total weight ratio of wood fiber). Shock absorption layer 6 is EPP polypropylene foam material, cold-attached to the back of the floor through polyvinyl acetate glue, density 35g / m 3 , thickness 3mm.

[0025] The floor's impact absorption rate can reach 48%, its thermal conductivity is 17°C / h, and its overall thickness is thinner, at 11mm, making it suitable for rapid renovation areas such as old house renovation.

[0026] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the specification of the present invention, or directly or indirectly applied in other related technical fields, is also included in the patent protection scope of the present invention.

Claims

1. A non-slip and shock-absorbing laminate floor for floor heating, comprising, from top to bottom, a decorative layer (1), a special floor heating substrate layer, a balancing layer (5) and a shock-absorbing layer (6), wherein the special floor heating substrate layer is a sandwich structure, comprising a first floor heating substrate layer (2), a moisture-proof fiberboard (3) and a second floor heating substrate layer (4), and is characterized in that: The first geothermal substrate layer (2) and the second geothermal substrate layer (4) have the same thickness of 1 to 3 mm and are high-density, low-swelling, moisture-proof fiberboard; the moisture-proof fiberboard (3) has a thickness of 2 to 6 mm and is a carbon crystal board or a bamboo charcoal pure formaldehyde board; the shock-absorbing layer (6) is a polypropylene foam EPP layer with a density of 25 to 35 kg / m³ and a thickness of 3 to 4 mm.

2. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 1, characterized in that: The decorative layer (1) is a melamine facing paper with liquid aluminum oxide sprayed on the surface, with a thickness of 0.1 to 0.2 mm.

3. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 1, characterized in that: The first geothermal substrate layer (2) and the second geothermal substrate layer (4) have the same thickness, which is 2 mm.

4. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 1, characterized in that: The thickness of the moisture-proof fiberboard (3) is 4 mm.

5. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 1, characterized in that: The high-density, low-swelling moisture-proof fiberboard has a density of 1000-1200 kg / m³ and a water-swelling rate of ≤5%.

6. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 1, characterized in that: The balancing layer (5) is balancing paper with a thickness of 0.1 to 0.2 mm.

7. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 1, characterized in that: The polypropylene foam EPP layer is provided with circular holes with a diameter of 4 to 6 mm at intervals of 20 to 40 cm in the length and width directions, and the thickness of the circular holes is consistent with the thickness of the shock-absorbing layer (6).

8. The anti-slip and shock-absorbing laminate flooring for floor heating according to claim 7, characterized in that: The polypropylene foam EPP layer is provided with circular holes with a diameter of 5 mm at intervals of 30 mm in the length and width directions.

9. The anti-slip and shock-absorbing laminate flooring for floor heating according to any one of claims 1 to 8, characterized in that: Tenons and grooves are respectively provided on the long sides and short sides of the floor.