Flow guide structure of air filter

By introducing the guide structure of air supply pipe, air outlet and blade into the air filter, the pressure difference problem caused by uneven gas flow rate is solved, more efficient impurity filtration and longer filter life are achieved, while the engine's intake resistance is reduced.

CN223330679UActive Publication Date: 2025-09-12安徽驰久汽配科技有限公司
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Patent Information

Application Number
CN202422930171.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-12
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The pressure difference caused by the uneven gas flow rate in the air filter causes the filter structure to be subjected to uneven force, affecting the purification ability and making it impossible to effectively remove impurities such as dust, pollen, and bacteria.

Method used

The design includes air inlet, air supply pipe, air outlet, blades and external frame of the guide device. By evenly distributing the airflow, the residence time of the air in the filter paper is prolonged, and the device is ensured to be stable by bolt connection to prevent loosening.

Benefits of technology

It improves the filtration efficiency of the air filter and the service life of the filter element, reduces pressure loss, improves the engine's intake efficiency, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223330679U_ABST
    Figure CN223330679U_ABST
Patent Text Reader

Abstract

The flow guide structure comprises an air inlet, a first air supply pipe, a second air supply pipe and a third air supply pipe are welded to the side of the air inlet at equal intervals, and air outlet holes are fixedly formed in the lower portions of the bottoms of the first air supply pipe, the second air supply pipe and the third air supply pipe. And meanwhile, the outer sides of the first air supply pipe, the second air supply pipe and the third air supply pipe are fixedly connected with a flow guide device outer frame, and bolt nails are equidistantly arranged on the two sides of the flow guide device outer frame. According to the flow guide structure of the air filter, after air enters the air filter from the air inlet, the air is dispersed in the first air supply pipe, the second air supply pipe and the third air supply pipe, the air can uniformly pass through the filtering medium under the guidance of the air outlet holes, and the air outlet holes are designed into a multi-layer type, so that the air can form good circulation in the filter; and the retention time of air in the filtering medium is prolonged, so that the filtering efficiency of impurities such as dust, pollen and smoke is improved.
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Description

Technical Field

[0001] The utility model relates to the field of automobile accessories, in particular to a flow guide structure of an air filter. Background Art

[0002] The working principle of the air filter guide structure is to effectively separate and filter impurities and dust in the air by guiding the air flow.

[0003] Uneven gas inside the air filter will cause differences in local pressure inside the filter. In areas with high gas flow rate, the pressure will be relatively low, while in areas with low gas flow rate, the pressure will be relatively high. This pressure difference will produce uneven force on the filter structure, making the air purification ability of the entire filter unable to meet the design standards and unable to effectively remove impurities such as dust, pollen, and bacteria in the air. Utility Model Content

[0004] The purpose of the present utility model is to provide a flow guide structure for an air filter to solve the defect mentioned in the above background technology that in areas with low gas flow rate, the pressure is relatively high. This pressure difference will produce uneven force on the structure of the filter, so that the air purification ability of the entire filter cannot meet the design standard and cannot effectively remove impurities such as dust, pollen, bacteria, etc. in the air.

[0005] To achieve the above-mentioned purpose, an air guide structure of an air filter is provided, including an air inlet, a first air supply pipe, a second air supply pipe and a third air supply pipe are equidistantly welded on the side of the air inlet, and air outlet holes are fixedly arranged below the bottom of the first air supply pipe, the second air supply pipe and the third air supply pipe, and the outer sides of the first air supply pipe, the second air supply pipe and the third air supply pipe are fixedly connected to the external frame of the guide device, and bolts are equidistantly arranged on both sides of the external frame of the guide device, and a first blade and a second blade are arranged below the air outlet, and a blade fixing strip is fixedly connected above the first blade and the second blade, a filter medium filter paper frame is arranged below the external frame of the guide device, and filter medium filter paper is fixedly connected to the inside of the filter medium filter paper frame, and bolt holes are equidistantly arranged on both sides of the filter medium filter paper frame.

[0006] Preferably, the air inlet is a tubular structure made of plastic material, and the first air supply pipe, the second air supply pipe and the third air supply pipe are installed equidistantly on the side of the air inlet. At the same time, the diameters and lengths of the first air supply pipe, the second air supply pipe and the third air supply pipe are consistent, and air outlet holes are fixedly provided at the bottom of the first air supply pipe, the second air supply pipe and the third air supply pipe.

[0007] Preferably, the outer frame of the guide device is a rectangular parallelepiped structure made of plastic material, and the inner side wall of the outer frame of the guide device is fixedly connected to a blade fixing strip, and the first blade and the second blade are fixedly connected below the blade fixing strip.

[0008] Preferably, the first blade is a sheet structure made of plastic material, and a second blade is fixedly arranged on the left side of the first blade. At the same time, the first blade and the second blade are combined into a group of V-shaped leaky structures that are evenly connected to the inner wall surface of the external frame of the guide device.

[0009] Preferably, the bolts are made of stainless steel and have a threaded structure, and are divided into two groups of three bolts each evenly connected to the bottom of both sides of the external frame of the guide device. At the same time, the height of the bolts is 3CM greater than the height of the filter paper frame of the filter medium.

[0010] Preferably, the filter medium filter paper frame is a rectangular hollow structure supported by a plastic material, and the filter medium filter paper is fixedly arranged inside the filter medium filter paper frame. At the same time, bolt holes are arranged on the frames on both sides of the filter medium filter paper frame, and the bolt holes are divided into two groups of three in each group and are evenly arranged on both sides of the filter medium filter paper frame. At the same time, the position of the bolt hole is consistent with the bolt nail, and the bolt nail can pass through the bolt hole.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] 1. After air enters the air filter from the air inlet, it is dispersed through the first, second, and third air supply ducts. Under the guidance of the air outlet holes, the air will evenly pass through the filter medium. The air outlet holes are designed to be multi-layered, which allows the air to form a good circulation inside the filter, prolonging the air's residence time in the filter medium, thereby improving the filtration efficiency of impurities such as dust, pollen, and smoke;

[0013] 2. The vibration and turbulence of the engine will cause the components inside the air filter to be shaken and displaced. The bolts can withstand these forces and prevent the guide device from loosening or shifting. If the guide device is loose, it may change the direction of the airflow, resulting in uneven air intake and affecting the filtering efficiency of the air filter. Workers can precisely install the guide device to the predetermined position by tightening the bolts to ensure that it cooperates well with other components. Moreover, when the air filter needs to be maintained, cleaned or parts (such as the filter element) replaced, the guide device can be easily removed by unscrewing the bolts. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 Bottom view of

[0016] Figure 3 for Figure 1 Front view of

[0017] Figure 4 for Figure 1 Top view of .

[0018] Numbers in the figure: 1, air inlet; 2, second air supply duct; 3, first air supply duct; 4, and third air supply duct; 5, filter medium filter paper; 6, filter medium filter paper frame; 7, bolt hole; 8, bolt nail; 9, external frame of guide device; 10, blade fixing strip; 11, air outlet; 12, first blade; 13, second blade. DETAILED DESCRIPTION

[0019] See also Figure 1-4 The utility model provides an air guide structure of an air filter, including an air inlet 1, a first air supply pipe 3, a second air supply pipe 2 and a third air supply pipe 4 are equidistantly welded on the side of the air inlet 1, and an air outlet 11 is fixedly arranged at the bottom of the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4, and at the same time, the outer sides of the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4 are fixedly connected to the external frame 9 of the air guide device, and bolts 8 are equidistantly arranged on both sides of the external frame 9 of the air guide device, and a first blade 12 and a second blade 13 are arranged below the air outlet 11, and a blade fixing strip 10 is fixedly connected above the first blade 12 and the second blade 13, and a filter medium filter paper frame 6 is arranged below the external frame 9 of the air guide device, and a filter medium filter paper 5 is fixedly connected to the inside of the filter medium filter paper frame 6, and bolt holes 7 are equidistantly arranged on both sides of the filter medium filter paper frame 6.

[0020] As can be seen from the above, when in use: the air outlet 11 is set to guide the air to flow along a specific path, so that the filter medium filter paper 5 can more fully contact and filter the air; when the air enters the air filter from the air inlet 1, it is dispersed into the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4. Under the guidance of the air outlet 11, the air will pass through the filter medium evenly. The air outlet is designed to be multi-layered, which can make the air form a good circulation inside the filter, prolong the residence time of the air in the filter medium, and thus improve the filtering efficiency of impurities such as dust, pollen, and smoke; the first blade 12 and the second blade 13 can The guide blades can guide the air entering the air filter so that it is evenly distributed on the surface of the filter paper 5 of the filter medium. If there is no first blade 12 and second blade 13, the air may enter from certain areas, resulting in local overuse of the filter element, while other parts are not fully utilized. For example, in the absence of guide, the air flow rate near the center of the air inlet may be faster, while the air flow rate at the edge is slower; the guide blades can adjust the flow direction of the air to allow the air to be distributed on the entire filter element at a more uniform speed and pressure, thereby improving the filtration efficiency and service life of the filter element. The first blade 12 and the second blade 13 are The V-shaped leak-shaped structure allows air to flow along a more reasonable path when passing through the air filter. By optimizing the shape of the intake passage and the air flow path, the number of collisions and turns of air inside the filter is reduced, thereby reducing the resistance caused by sudden changes in the air flow direction. This reduced resistance helps to reduce the pressure difference between the inlet and outlet of the air filter, allowing air to pass through the filter more smoothly. Lower pressure loss means that the engine does not need to overcome too much resistance during the intake process, which greatly improves the engine's intake efficiency. The first blades 12 and the second blades 13 can, to a certain extent, buffer the direct impact of the high-speed airflow entering the air filter on the filter element. Without a diversion measure, the high-speed and strong airflow may damage the surface and internal structure of the filter element. The presence of the first blades 12 and the second blades 13 can prevent impurities such as dust and particulate matter from concentrating in a specific location of the filter element. If impurities accumulate excessively in a certain area, it will increase the local resistance of the filter element, further affecting the intake effect and possibly causing the filter element to clog faster. By evenly distributing air and impurities, the filter element can perform a more balanced filtering operation, avoiding the problem of overall performance degradation caused by localized clogging.

[0021] As a preferred embodiment, the air inlet 1 is a tubular structure made of plastic material, and the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4 are equidistantly installed on the side of the air inlet 1. At the same time, the diameters and lengths of the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4 are consistent, and the bottoms of the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4 are fixedly provided with air outlet holes 11.

[0022] As a preferred embodiment, the outer frame 9 of the guide device is a rectangular structure made of plastic material, and the inner side wall of the outer frame 9 of the guide device is fixedly connected to the blade fixing strip 10, and the first blade 12 and the second blade 13 are fixedly connected below the blade fixing strip 10.

[0023] As a preferred embodiment, the first blade 12 is a sheet structure made of plastic material, and the second blade 13 is fixedly arranged on the left side of the first blade 12. At the same time, the first blade 12 and the second blade 13 are combined into a group of V-shaped leaky structures that are evenly connected to the inner wall surface of the external frame 9 of the guide device.

[0024] As a preferred embodiment, the bolt nails 8 are a threaded structure made of stainless steel, and the bolt nails 8 are divided into two groups of three, each group evenly connected to the bottom of both sides of the external frame 9 of the guide device. At the same time, the height of the bolt nails 8 is 3CM greater than the height of the filter medium filter paper frame 6.

[0025] As can be seen from the above, when in use: installing bolts on both sides of the outer frame 9 of the guide device can ensure that the guide device is firmly connected to the filter medium filter paper frame 6 of the filter. The vibration and bumps of the engine will cause the components inside the air filter to be subjected to shaking and displacement forces. The bolts can withstand these forces to prevent the guide device from loosening or shifting. If the guide device is loose, it may change the direction of the airflow, resulting in uneven air intake and affecting the filtering efficiency of the air filter; workers can precisely install the guide device to the predetermined position by tightening the bolts to ensure that it cooperates well with other components; and, when the air filter needs to be maintained, cleaned or parts (such as filter elements) are replaced, the guide device can be easily removed by unscrewing the bolts, which is more flexible than some complicated fixing methods (such as welding or strong glue), which helps to reduce the difficulty of repair and maintenance.

[0026] As a preferred embodiment, the filter medium filter paper frame 6 is a rectangular hollow structure supported by a plastic material, and the filter medium filter paper 5 is fixedly installed inside the filter medium filter paper frame 6. At the same time, bolt holes 7 are provided on both sides of the filter medium filter paper frame 6, and the bolt holes 7 are divided into two groups of three each and are evenly arranged on both sides of the filter medium filter paper frame 6. At the same time, the position of the bolt hole 7 is consistent with the bolt nail 8, and the bolt nail 8 can pass through the bolt hole 7.

[0027] Working principle: The air outlet 11 is set to guide the air to flow along a specific path, so that the filter medium filter paper 5 can more fully contact and filter the air; when the air enters the air filter from the air inlet 1, it is dispersed in the first air supply pipe 3, the second air supply pipe 2 and the third air supply pipe 4. Under the guidance of the air outlet 11, the air will pass through the filter medium evenly. The air outlet is designed to be multi-layered, which can make the air form a good circulation inside the filter, prolong the residence time of the air in the filter medium, and thus improve the filtering efficiency of impurities such as dust, pollen, and smoke; the first blade 12 and the second blade 13 can guide the air entering the air filter so that it is evenly distributed on the surface of the filter medium filter paper 5. If there is no first blade 12 and the second blade 13 , air may enter from certain areas in a concentrated manner, resulting in local overuse of the filter element while other parts are not fully utilized. For example, in the absence of guide air, the air flow rate near the center of the air inlet may be faster, while the air flow rate at the edge is slower; the guide vanes can adjust the flow direction of the air to distribute the air on the entire filter element at a more uniform speed and pressure, thereby improving the filtration efficiency and service life of the filter element. The first blade 12 and the second blade 13 are in a V-shaped leak-shaped structure, so that the air can flow along a more reasonable path when passing through the air filter. By optimizing the shape of the air intake channel and the air flow path, the number of collisions and turns of the air inside the filter is reduced, thereby reducing the resistance caused by the sudden change in the air flow direction. This reduction in resistance helps to reduce the pressure difference between the inlet and outlet of the air filter, allowing air to pass through the filter more smoothly; lower pressure loss means that the engine does not need to overcome too much resistance during the intake process, which greatly improves the engine's intake efficiency. The first blade 12 and the second blade 13 can buffer the direct impact of the high-speed airflow entering the air filter on the filter element to a certain extent. If there are no diversion measures, the high-speed and strong airflow may damage the surface and internal structure of the filter element. The presence of the first blade 12 and the second blade 13 can prevent impurities such as dust and particulate matter from accumulating in a specific position of the filter element. If impurities accumulate excessively in a local area, the local resistance of the filter element will increase, further affecting the intake effect. , and may cause the filter element to become clogged faster; by evenly distributing air and impurities, the filter element can perform filtering work more evenly, avoiding the problem of overall performance degradation caused by local blockage; installing bolts on both sides of the outer frame 9 of the guide device can ensure that the guide device is firmly connected to the filter medium filter paper frame 6 of the filter. The vibration and turbulence of the engine will cause the components inside the air filter to be shaken and displaced. The bolts can withstand these forces to prevent the guide device from loosening or shifting. If the guide device is loose, it may change the direction of the airflow, resulting in uneven air intake and affecting the filtering efficiency of the air filter; workers can accurately install the guide device to the predetermined position by tightening the bolts to ensure that it cooperates well with other components;Moreover, when the air filter needs to be maintained, cleaned, or parts (such as the filter element) replaced, the guide device can be easily removed by unscrewing the bolts. This is more flexible than some complex fixing methods (such as welding or strong glue), which helps to reduce the difficulty of repair and maintenance.

Claims

1. An air filter guide structure, comprising an air inlet (1), characterized in that: The first air supply pipe (3), the second air supply pipe (2) and the third air supply pipe (4) are welded equidistantly to the side of the air inlet (1), and an air outlet (11) is fixedly provided below the bottom of the first air supply pipe (3), the second air supply pipe (2) and the third air supply pipe (4). The outer sides of the first air supply pipe (3), the second air supply pipe (2) and the third air supply pipe (4) are fixedly connected to the external frame (9) of the guide device, and bolts (8) are equidistantly provided on both sides of the external frame (9) of the guide device, and a first blade (12) and a second blade (13) are provided below the air outlet (11), and a blade fixing strip (10) is fixedly connected above the first blade (12) and the second blade (13). A filter medium filter paper frame (6) is provided below the external frame (9) of the guide device, and a filter medium filter paper (5) is fixedly connected inside the filter medium filter paper frame (6), and bolt holes (7) are equidistantly provided on both sides of the filter medium filter paper frame (6).

2. The air filter guide structure according to claim 1, characterized in that: The air inlet (1) is a tubular structure made of plastic material, and a first air supply pipe (3), a second air supply pipe (2) and a third air supply pipe (4) are equidistantly installed on the side of the air inlet (1). The diameters and lengths of the first air supply pipe (3), the second air supply pipe (2) and the third air supply pipe (4) are consistent, and air outlet holes (11) are fixedly provided at the bottoms of the first air supply pipe (3), the second air supply pipe (2) and the third air supply pipe (4).

3. The air filter guide structure according to claim 1, characterized in that: The outer frame (9) of the flow guide device is a rectangular parallelepiped structure made of plastic material, and the inner side wall of the outer frame (9) of the flow guide device is fixedly connected to a blade fixing strip (10), and the lower part of the blade fixing strip (10) is fixedly connected to the first blade (12) and the second blade (13).

4. The air filter guide structure according to claim 1, characterized in that: The first blade (12) is a sheet-like structure made of plastic material, and a second blade (13) is fixedly arranged on the left side of the first blade (12). At the same time, the first blade (12) and the second blade (13) are combined into a group of V-shaped leaky structures that are evenly connected to the inner wall surface of the external frame (9) of the guide device.

5. The air guide structure of an air filter according to claim 1, characterized in that: The bolts (8) are made of stainless steel and have a threaded structure. The bolts (8) are divided into two groups of three, each group evenly connected to the bottoms of both sides of the external frame (9) of the flow guide device. At the same time, the height of the bolts (8) is 3CM greater than the height of the filter paper frame (6) of the filter medium.

6. The air filter guide structure according to claim 1, characterized in that: The filter medium filter paper frame (6) is a rectangular hollow structure supported by a plastic material, and the filter medium filter paper (5) is fixedly arranged inside the filter medium filter paper frame (6). At the same time, bolt holes (7) are arranged on both sides of the filter medium filter paper frame (6), and the bolt holes (7) are divided into two groups of three in each group and are evenly arranged on both sides of the filter medium filter paper frame (6). At the same time, the positions of the bolt holes (7) are consistent with the bolt nails (8), and the bolt nails (8) can pass through the bolt holes (7).