Clutch ratchet wheel holding spring assembly production and assembly equipment with detection effect

Abstract

The utility model relates to the related technical field of clutches, in particular to clutch ratchet wheel holding spring assembly production and assembly equipment with a detection effect, which comprises a fixing table, a supporting column is fixedly connected to the surface of one side of the fixing table, and a control table is fixedly connected to the lower surface of the supporting column. And the upper surface of the console is fixedly connected with a control panel. According to the clutch ratchet wheel holding spring assembly production and assembly equipment with the detection effect, through the arrangement of the fixing column, the rotating shaft, the second motor, the detection table, a second pressure sensor and a storage box, the production and assembly efficiency and detection accuracy of a clutch ratchet wheel holding spring assembly are greatly improved, the detection table can freely rotate, and the detection efficiency is improved. Through the arrangement of the second pressure sensor, the pressure change of the clutch ratchet wheel holding spring assembly on the detection table can be detected in real time, and therefore whether the clutch ratchet wheel holding spring assembly achieves the expected assembly effect or not is judged.

Description

Technical Field

[0001] The utility model relates to the technical field related to clutches, and in particular to a clutch ratchet wrap spring assembly production and assembly device with a detection effect. Background Art

[0002] The clutch is a commonly used component in mechanical transmission, which can separate or engage the transmission system at any time. The clutch ratchet wrap spring assembly, as a core component in the clutch, plays a vital role. It is mainly responsible for ensuring the stability and reliability of the clutch during the separation or engagement process. The design of the ratchet and wrap spring has undergone precise calculations and engineering verification to meet the high performance requirements under various complex working conditions. The precision design of the clutch ratchet wrap spring assembly is not only reflected in its structure and material selection, but also in its unique manufacturing process. Therefore, there is a special need for a clutch ratchet wrap spring assembly production and assembly equipment with detection effect.

[0003] Because the existing production and assembly equipment for clutch ratchet spring assemblies often has deficiencies in the testing process and is unable to comprehensively and accurately evaluate the performance and quality of the components, poor quality clutch ratchet spring assemblies may flow into the market, posing a potential threat to user safety and equipment reliability. Utility Model Content

[0004] The purpose of the present utility model is to provide a clutch ratchet spring assembly production and assembly equipment with a detection effect, so as to solve the problem that the existing clutch ratchet spring assembly production and assembly equipment proposed in the above background technology often has deficiencies in the detection link and cannot comprehensively and accurately evaluate the performance and quality of the components, which may cause poor quality clutch ratchet spring components to flow into the market, posing a potential threat to user safety and equipment reliability.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clutch ratchet spring assembly production and assembly equipment with a detection effect, comprising a fixed table, one side surface of the fixed table is fixedly connected to a support column, the lower surface of the support column is fixedly connected to a control console, the upper surface of the console is fixedly connected to a control panel, one side surface of the fixed table is fixedly connected to a conveyor belt, a first pressure sensor is provided inside the fixed table, the upper surface of the fixed table is rotatably connected to a rotating plate, the lower surface of the rotating plate is provided with a first motor, the upper surface of the rotating plate is fixedly connected to an assembly table, and a detection mechanism is provided on one side surface of the conveyor belt.

[0006] Preferably, the detection mechanism includes a fixed column, a rotating shaft, a second motor, a detection platform, a second pressure sensor and a storage box. A fixed column is installed on the inner surface of the conveyor belt, one side surface of the fixed column is rotatably connected to the rotating shaft, one end surface of the rotating shaft is fixedly connected to the second motor, one side surface of the fixed column is rotatably connected to the detection platform, the lower surface of the detection platform is provided with a second pressure sensor, and storage boxes are provided on both sides of the fixed column.

[0007] Preferably, the assembly table and the rotating plate constitute a rotating structure, and the first motor and the rotating plate constitute a rotating structure.

[0008] Preferably, the first pressure sensor control panel is electrically connected, and the control panel has a display interface and a plurality of operation buttons.

[0009] Preferably, the fixed columns are symmetrically arranged with respect to the central axis of the detection platform, and the rotating shaft and the detection platform form a rotating structure.

[0010] Preferably, the second pressure sensor is electrically connected to the control panel, and two storage boxes are provided.

[0011] Preferably, the storage box is symmetrically arranged with respect to the central axis of the testing platform, and guard plates are provided on both sides of the testing platform.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: this clutch ratchet spring assembly production and assembly equipment with detection effect greatly improves the production and assembly efficiency and detection accuracy of the clutch ratchet spring assembly through the arrangement of the fixed column, the rotating shaft, the second motor, the detection platform, the second pressure sensor and the storage box. The cooperation between the rotating shaft of the detection mechanism and the second motor enables the detection platform to rotate freely, thereby realizing all-round detection of the clutch ratchet spring assembly. At the same time, the arrangement of the second pressure sensor can detect the pressure changes of the clutch ratchet spring assembly on the detection platform in real time, thereby judging whether it has achieved the expected assembly effect. In addition, the provision of the storage box enables the clutch ratchet spring assemblies that have passed the inspection to be stored in time, thus avoiding confusion and loss in the production process. The storage box is symmetrically arranged with the central axis of the inspection table, which not only ensures the convenience of storage, but also makes the entire equipment more stable in structure. During the assembly process, the rotating structure formed by the assembly table and the rotating plate, as well as the rotation coordination between the first motor and the rotating plate, make the assembly process more flexible and efficient. The operation of the entire equipment can be conveniently controlled through the operation of the control panel. At the same time, the display interface on the control panel can display the inspection data in real time, which provides convenience for monitoring and adjustment of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the rotating plate and the assembly table used in conjunction with each other in the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the detection mechanism of the utility model;

[0016] Figure 4 This is a structural diagram of the first pressure sensor of the utility model used in conjunction with the rotating plate.

[0017] In the figure: 1. Fixed table; 2. Support column; 3. Control console; 4. Control panel; 5. Conveyor belt; 6. First pressure sensor; 7. Rotating plate; 8. First motor; 9. Assembly table; 10. Detection mechanism; 1001. Fixed column; 1002. Rotating axis; 1003. Second motor; 1004. Detection table; 1005. Second pressure sensor; 1006. Storage box. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] See also Figure 1-4 The utility model provides a technical solution: a clutch ratchet spring assembly production and assembly equipment with a detection effect, comprising a fixed table 1, a support column 2 is fixedly connected to the surface of the fixed table 1 on one side, a control console 3 is fixedly connected to the lower surface of the support column 2, a control panel 4 is fixedly connected to the upper surface of the control console 3, a conveyor belt 5 is fixedly connected to the surface of the fixed table 1 on one side, a first pressure sensor 6 is arranged inside the fixed table 1, a rotating plate 7 is rotatably connected to the upper surface of the fixed table 1, a first motor 8 is arranged on the lower surface of the rotating plate 7, an assembly table 9 is fixedly connected to the upper surface of the rotating plate 7, and a detection mechanism 10 is arranged on the surface of the conveyor belt 5 on one side.

[0020] Furthermore, the detection mechanism 10 includes a fixed column 1001, a rotating shaft 1002, a second motor 1003, a detection platform 1004, a second pressure sensor 1005 and a storage box 1006. The inner surface of the conveyor belt 5 is installed with a fixed column 1001, one side surface of the fixed column 1001 is rotatably connected to the rotating shaft 1002, one end surface of the rotating shaft 1002 is fixedly connected to the second motor 1003, one side surface of the fixed column 1001 is rotatably connected to the detection platform 1004, the lower surface of the detection platform 1004 is provided with a second pressure sensor 1005, and storage boxes 1006 are provided on both sides of the fixed column 1001. Through the arrangement of the fixed column 1001, the rotating shaft 1002, the second motor 1003, the detection platform 1004, the second pressure sensor 1005 and the storage box 1006, when the clutch ratchet spring assembly When the parts are transported to the testing table 1004, the second pressure sensor 1005 is tightly installed on the lower surface of the testing table 1004 to monitor the pressure changes of the clutch ratchet spring assembly during the testing process in real time. Once the pressure does not reach or exceed the predetermined threshold, the second pressure sensor 1005 will immediately send a signal to the control system to start the second motor 1003. The second motor 1003 will drive the rotating shaft 1002 and the testing table 1004 to rotate to the right and fall into the storage box 1006. If the pressure reaches the expected threshold, the second pressure sensor 1005 will also send a signal to the control system to start the second motor 1003, driving the rotating shaft 1002 and the testing table 1004 to rotate to the left and fall into another storage box 1006. The setting of the storage box 1006 facilitates the collection and classification of the clutch ratchet spring assemblies after testing.

[0021] Furthermore, the assembly table 9 and the rotating plate 7 form a rotating structure, and the first motor 8 and the rotating plate 7 form a rotating structure. Through the setting of the rotating plate 7, the assembly table 9 can be flexibly converted between different workstations, greatly improving production efficiency.

[0022] Furthermore, the first pressure sensor 6 is electrically connected to the control panel 4. The control panel 4 has a display interface and a plurality of operation buttons. Through the setting of the first pressure sensor 6, the staff can monitor the pressure changes inside the equipment in real time.

[0023] Furthermore, the fixed column 1001 is symmetrically arranged with respect to the central axis of the detection platform 1004, and the rotating shaft 1002 and the detection platform 1004 form a rotating structure. Through the setting of the detection platform 1004, the staff can conveniently inspect the workpieces at different angles to ensure the accuracy and comprehensiveness of the detection results.

[0024] Furthermore, the second pressure sensor 1005 is electrically connected to the control panel 4 , and two storage boxes 1006 are provided. Through the provision of the second pressure sensor 1005 , the detection platform 1004 can be rotated in different directions according to the change in pressure.

[0025] Furthermore, the storage box 1006 is symmetrically arranged with respect to the central axis of the testing platform 1004, and guard plates are provided on both sides of the testing platform 1004. Through the arrangement of the storage box 1006, the fallen clutch ratchet spring assemblies can be classified and stored.

[0026] Working principle: First, the clutch ratchet spring assembly is transported to the detection equipment through the conveyor belt 5. At the terminal of the conveyor belt 5, the clutch ratchet spring assembly will be sent to the detection table 1004 of the detection mechanism 10. At this time, the second pressure sensor 1005 starts to monitor the pressure changes of the clutch ratchet spring assembly during the detection process in real time. If the pressure of the clutch ratchet spring assembly during the detection process does not reach or exceed the predetermined threshold, the second pressure sensor 1005 will immediately send a signal to the control system, and the control system will start the second motor 1003. The second motor 1003 drives the rotating shaft 1002 to rotate, thereby causing the detection table 1004 to rotate to the right, and the unqualified clutch ratchet spring assembly will fall into the storage box 1006 on the right. If the clutch ratchet spring assembly When the pressure during the detection process reaches the expected threshold, the second pressure sensor 1005 will also send a signal to the control system, and the control system will start the second motor 1003, but this time it will rotate the detection table 1004 to the left, and the qualified clutch ratchet spring assembly will fall into the storage box 1006 on the left. At the same time, the first pressure sensor 6 inside the fixed table 1 is also monitoring the pressure changes inside the equipment in real time, and displaying this information on the display interface of the control panel 4. The staff can perform various operations and adjustments to the equipment through the multiple operation buttons of the control panel 4. During the assembly process, the rotating plate 7 and the assembly table 9 form a rotating structure. Driven by the first motor 8, the rotating plate 7 can drive the assembly table 9 to flexibly switch between different workstations, greatly improving production efficiency.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A clutch ratchet wrap spring assembly production and assembly device with detection effect, comprising a fixing table (1), characterized in that: A support column (2) is fixedly connected to one side surface of the fixed platform (1), a control console (3) is fixedly connected to the lower surface of the support column (2), a control panel (4) is fixedly connected to the upper surface of the control console (3), a conveyor belt (5) is fixedly connected to one side surface of the fixed platform (1), a first pressure sensor (6) is provided inside the fixed platform (1), a rotating plate (7) is rotatably connected to the upper surface of the fixed platform (1), a first motor (8) is provided on the lower surface of the rotating plate (7), an assembly platform (9) is fixedly connected to the upper surface of the rotating plate (7), and a detection mechanism (10) is provided on one side surface of the conveyor belt (5).

2. The clutch ratchet wrap spring assembly production and assembly equipment with detection effect according to claim 1, characterized in that: The detection mechanism (10) comprises a fixed column (1001), a rotating shaft (1002), a second motor (1003), a detection platform (1004), a second pressure sensor (1005) and a storage box (1006); the fixed column (1001) is installed on the inner surface of the conveyor belt (5); one side surface of the fixed column (1001) is rotatably connected to the rotating shaft (1002); one end surface of the rotating shaft (1002) is fixedly connected to the second motor (1003); one side surface of the fixed column (1001) is rotatably connected to the detection platform (1004); the lower surface of the detection platform (1004) is provided with the second pressure sensor (1005); and storage boxes (1006) are provided on both sides of the fixed column (1001).

3. The clutch ratchet wrap spring assembly production and assembly equipment with detection effect according to claim 1, characterized in that: The assembly platform (9) and the rotating plate (7) form a rotating structure, and the first motor (8) and the rotating plate (7) form a rotating structure.

4. The clutch ratchet wrap spring assembly production and assembly equipment with detection effect according to claim 1, characterized in that: The first pressure sensor (6) is electrically connected to a control panel (4), and the control panel (4) has a display interface and a plurality of operation buttons.

5. The clutch ratchet wrap spring assembly production and assembly equipment with detection effect according to claim 2, characterized in that: The fixed column (1001) is symmetrically arranged with respect to the central axis of the detection platform (1004), and the rotating shaft (1002) and the detection platform (1004) form a rotating structure.

6. The clutch ratchet wrap spring assembly production and assembly equipment with detection effect according to claim 2, characterized in that: The second pressure sensor (1005) is electrically connected to the control panel (4), and two storage boxes (1006) are provided.

7. The clutch ratchet wrap spring assembly production and assembly equipment with detection effect according to claim 2, characterized in that: The storage box (1006) is symmetrically arranged with respect to the central axis of the detection platform (1004), and guard plates are provided on both sides of the detection platform (1004).

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