Visual inspection equipment for panel
By designing a correction and pushing mechanism, the problem of inaccurate detection caused by panel position offset is solved, accurate positioning of the panel and automatic selection of defective products are achieved, and the accuracy and efficiency of detection are improved.
Patent Information
- Application Number
- CN202422550196.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the existing visual inspection mechanism, during the panel conveying process, the panel position shifts, resulting in the camera being unable to accurately capture and inspect, affecting the inspection effect.
A panel visual inspection equipment consisting of a correction mechanism and a pushing mechanism was designed. The correction mechanism drives the telescopic rod and the limit plate through a cylinder to clamp the panel, ensuring that it is directly below the inspection camera; the pushing mechanism drives the push plate through a hydraulic cylinder and a motor to automatically pick out defective panels.
It achieves accurate positioning of panels and automatic sorting of defective products, improves the accuracy and consistency of detection, and reduces manual workload.
Smart Images

Figure CN223332905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to visual inspection mechanisms, in particular to a device for visual inspection of panels. Background Art
[0002] Visual inspection is an automated technology based on image processing. It uses cameras and image processing algorithms to perform non-destructive inspection and judgment on products to achieve automated process control of the production line. The visual inspection equipment used for panels is a device that uses computer vision technology to achieve automated inspection and identification. It can determine whether the panel meets the specified standards by collecting and analyzing image data.
[0003] However, the existing visual inspection mechanism cannot ensure that the panel is in the center of the conveyor belt during the conveying process. When the position of the panel is offset, it will cause the camera to fail to detect it. Therefore, this application provides a panel visual inspection device to meet the needs. Utility Model Content
[0004] The purpose of the present invention is to provide a panel visual inspection device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a panel visual inspection device, comprising a frame, a slide is provided on one side of the frame, a conveyor belt is installed inside the frame, a first motor is installed on one side of the frame, a detection cover is fixed above the frame, a detection camera is installed above the inside of the detection cover, correction mechanisms are provided on both sides of the inside of the detection cover, and a pushing mechanism is provided on one side of the upper part of the frame;
[0006] The correction mechanism includes a fixed plate, a cylinder, a telescopic rod, a moving block, a guide rod, a spring, a limit plate, an embedding groove and a protrusion. The fixed plate is fixed on both sides of the inner part of the detection cover, and a cylinder is installed above the fixed plate. A telescopic rod is installed at one end of the cylinder, and a moving block is fixed at one end of the telescopic rod. A guide rod passes through one side of the moving block, and a spring is sleeved on the outer side of the guide rod. A limit plate is fixed at one end of the guide rod, an embedding groove is provided above the limit plate, and a protrusion is fixed above the moving block.
[0007] Preferably, the limiting plate forms a telescopic structure with the moving block through a guide rod, and the guide rod is symmetrically arranged with respect to the central axis of the moving block.
[0008] Preferably, the protrusions are of the same shape and size as the embedding grooves, and the protrusions are arranged above the moving block at equal intervals.
[0009] Preferably, the pushing mechanism includes a vertical plate, a horizontal plate, a second motor, a screw rod, a slide, a hanger, a hydraulic cylinder, a hydraulic rod, a push plate and a rubber block. The vertical plate is fixed to one side of the frame, a horizontal plate is fixed above one side of the vertical plate, a second motor is installed at one end of the horizontal plate, a screw rod is installed on one side of the second motor, a slide is installed on the outside of the screw rod, a hanger is fixed below the slide, a hydraulic cylinder is installed inside the hanger, a hydraulic rod is installed below the hydraulic cylinder, a push plate is fixed below the hydraulic rod, and a rubber block is provided on one side of the push plate.
[0010] Preferably, the hanger forms a sliding structure through a slide and a transverse plate, and the hanger is arranged in a "U"-shaped structure.
[0011] Preferably, the push plate and the hanger form a lifting structure through a hydraulic cylinder, and the push plate is adhesively connected to the rubber block.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. This type of panel visual inspection equipment uses a correction mechanism. Whenever a panel is conveyed to the bottom of the inspection cover by the conveyor belt, the cylinder drives the telescopic rod to extend and retract, driving the limit plates to clamp the two sides of the panel. The spring can relieve the force and buffer it to prevent the panel from breaking due to excessive clamping force. The position of the limit plate can be corrected under the limiting action of the limit plate, so that the panel is directly under the inspection camera. The inspection camera can fully capture the image of the panel and ensure that the panel is always placed in the center of the camera's field of view, thereby improving the accuracy and consistency of inspection.
[0014] 2. This is a panel visual inspection device. Through the setting of the pushing mechanism, if the detected panel is unqualified, the hydraulic cylinder will drive the push plate to rise and fall so that the height of the push plate is consistent with that of the panel. At the same time, the setting of the second motor and the slide will drive the hanger to move, and then push the panel to the top of the slide, so that the defective panels can be automatically picked out. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic cross-sectional view of the detection cover of the present invention;
[0017] Figure 3 This is a structural diagram of the correction mechanism of the utility model;
[0018] Figure 4 It is a structural diagram of the propulsion mechanism of the utility model.
[0019] In the figure: 1. Frame; 2. Slide; 3. Conveyor belt; 4. First motor; 5. Detection cover; 6. Detection camera; 7. Correction mechanism; 701. Fixed plate; 702. Cylinder; 703. Telescopic rod; 704. Moving block; 705. Guide rod; 706. Spring; 707. Limiting plate; 708. Embedded groove; 709. Bump; 8. Pushing mechanism; 801. Vertical plate; 802. Horizontal plate; 803. Second motor; 804. Screw; 805. Slide; 806. Hanger; 807. Hydraulic cylinder; 808. Hydraulic rod; 809. Push plate; 810. Rubber block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-4The utility model provides a technical solution: a panel visual inspection device, comprising a frame 1, a slide 2 is provided on one side of the frame 1, a conveyor belt 3 is installed inside the frame 1, a first motor 4 is installed on one side of the frame 1, a detection cover 5 is fixed above the frame 1, a detection camera 6 is installed above the inside of the detection cover 5, correction mechanisms 7 are provided on both sides of the inside of the detection cover 5, a pushing mechanism 8 is provided on the upper side of the frame 1, and the pushing mechanism 8 includes a vertical plate 801, a horizontal plate 802, a second motor 803, a screw rod 804, a slide 805, a hanger 806, a hydraulic cylinder 807, a hydraulic rod 808, a push plate 809 and a rubber block 810, the vertical plate 801 is fixed to one side of the frame 1, a horizontal plate 802 is fixed above one side of the vertical plate 801, a second motor 803 is installed at one end of the horizontal plate 802, a screw rod 804 is installed on one side of the second motor 803, and a slide 8 is installed on the outside of the screw rod 804 05. A hanger 806 is fixed under the slide 805, and a hydraulic cylinder 807 is installed inside the hanger 806. A hydraulic rod 808 is installed under the hydraulic cylinder 807. A push plate 809 is fixed under the hydraulic rod 808. A rubber block 810 is provided on one side of the push plate 809, which realizes the effect of automatically picking out defective products and reduces manual workload. The hanger 806 forms a sliding structure with the slide 805 and the cross plate 802. The hanger 806 is a "U"-shaped structure. The second motor 803 and the slide 805 will drive the hanger 806 to move, and then push the panel to the top of the slide 2, so as to automatically pick out the defective panel. The push plate 809 forms a lifting structure with the hanger 806 through the hydraulic cylinder 807. The push plate 809 is adhesively connected to the rubber block 810. The push plate 809 is driven to rise and fall by the hydraulic cylinder 807, so that the height of the push plate 809 is conveniently adjusted so that the height of the push plate 809 is consistent with that of the panel.
[0022] See also Figure 2-3, the correction mechanism 7 includes a fixed plate 701, a cylinder 702, a telescopic rod 703, a moving block 704, a guide rod 705, a spring 706, a limit plate 707, an embedding groove 708 and a protrusion 709. The fixed plate 701 is fixed on both sides of the interior of the detection cover 5. The cylinder 702 is installed above the fixed plate 701, and the telescopic rod 703 is installed at one end of the cylinder 702. The moving block 704 is fixed at one end of the telescopic rod 703. A guide rod 705 passes through one side of the moving block 704, and a spring 706 is provided on the outer side of the guide rod 705. A limit plate 707 is fixed at one end of the guide rod 705. The limit plate 707 forms a telescopic structure with the moving block 704 through the guide rod 705. The guide rod 705 is aligned with the central axis of the moving block 704. It is set up, the cylinder 702 drives the telescopic rod 703 to extend and retract, driving the limit plate 707 to clamp the two sides of the panel, and the spring 706 can perform force unloading and buffering to avoid the panel from being broken due to excessive clamping force. Under the limiting action of the limit plate 707, the position of the panel can be corrected so that the panel is directly below the detection camera 6, and the detection camera 6 can completely capture the image of the panel. An embedding groove 708 is provided above the limit plate 707, and a protrusion 709 is fixed above the moving block 704. The protrusion 709 and the embedding groove 708 have the same shape and size. The protrusion 709 is arranged at equal intervals above the moving block 704, and the protrusion 709 and the embedding groove 708 are interlocked with each other, so that the limit plate 707 can move stably.
[0023] Working principle: When using the panel visual inspection equipment, first connect the external power supply, then turn on the switch of the first motor 4 to drive the conveyor belt 3 to transport the panel. After the panel is transported to the bottom of the inspection cover 5 by the conveyor belt 3, the cylinder 702 drives the telescopic rod 703 to extend and retract, driving the limit plate 707 to clamp the two sides of the panel so that the panel is directly under the inspection camera 6. The inspection camera 6 collects images and performs non-destructive inspection and judgment on the panel. If the inspected panel is unqualified, the hydraulic cylinder 807 drives the push plate 809 to rise and fall so that the push plate 809 is at the same height as the panel. At the same time, the second The setting of motor 803 and slide 805 will drive the hanger 806 to move, and then push the panel to the top of the slide 2, pick out the defective panels, and transport the qualified panels from one end of the conveyor belt 3. When the device is not in use, the external power supply of the device is cut off. The model of the first motor 4 is YE3-80M1-4, the model of the detection camera 6 is XW-200V, the model of the cylinder 702 is MAL16, the model of the second motor 803 is FY57-56, and the model of the hydraulic cylinder 807 is ROB20X50-CM. In this way, the use process of the panel visual inspection equipment is completed.
[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for visual inspection of panels, comprising a frame (1), characterized in that: A slide (2) is provided on one side of the frame (1), a conveyor belt (3) is installed inside the frame (1), a first motor (4) is installed on one side of the frame (1), a detection cover (5) is fixed above the frame (1), a detection camera (6) is installed above the inside of the detection cover (5), correction mechanisms (7) are provided on both sides of the inside of the detection cover (5), and a pushing mechanism (8) is provided on one side above the frame (1); The correction mechanism (7) comprises a fixed plate (701), a cylinder (702), a telescopic rod (703), a moving block (704), a guide rod (705), a spring (706), a limit plate (707), an embedding groove (708) and a protrusion (709). The fixed plate (701) is fixed on both sides of the interior of the detection cover (5). The cylinder (702) is installed above the fixed plate (701). One end of the cylinder (702) is installed with a telescopic rod (703). A telescopic rod (703) is provided, wherein a moving block (704) is fixed at one end of the telescopic rod (703), a guide rod (705) is passed through one side of the moving block (704), a spring (706) is sleeved on the outer side of the guide rod (705), a limiting plate (707) is fixed at one end of the guide rod (705), an embedding groove (708) is provided above the limiting plate (707), and a protrusion (709) is fixed above the moving block (704).
2. The panel visual inspection device according to claim 1, characterized in that: The limiting plate (707) forms a telescopic structure with the moving block (704) through the guide rod (705), and the guide rod (705) is symmetrically arranged with respect to the central axis of the moving block (704).
3. The panel visual inspection device according to claim 1, characterized in that: The protrusions (709) are of the same shape and size as the embedded grooves (708), and the protrusions (709) are arranged at equal intervals above the moving block (704).
4. The panel visual inspection device according to claim 1, characterized in that: The pushing mechanism (8) comprises a vertical plate (801), a horizontal plate (802), a second motor (803), a screw rod (804), a slide (805), a hanger (806), a hydraulic cylinder (807), a hydraulic rod (808), a push plate (809) and a rubber block (810); the vertical plate (801) is fixed to one side of the frame (1); a horizontal plate (802) is fixed above one side of the vertical plate (801); and a second motor (803) is installed at one end of the horizontal plate (802). A screw rod (804) is installed on one side of the second motor (803), a slide (805) is installed on the outside of the screw rod (804), a hanger (806) is fixed below the slide (805), a hydraulic cylinder (807) is installed inside the hanger (806), a hydraulic rod (808) is installed below the hydraulic cylinder (807), a push plate (809) is fixed below the hydraulic rod (808), and a rubber block (810) is provided on one side of the push plate (809).
5. The panel visual inspection device according to claim 4, characterized in that: The hanger (806) forms a sliding structure through the slide (805) and the transverse plate (802), and the hanger (806) is arranged in a "U"-shaped structure.
6. The panel visual inspection device according to claim 4, characterized in that: The push plate (809) forms a lifting structure with the hanger (806) through the hydraulic cylinder (807), and the push plate (809) is connected to the rubber block (810) by adhesive bonding.