CCD (Charge Coupled Device) assembly interior inspection equipment
The automatic loading and unloading design of CCD assembly internal inspection equipment solves the problems of product loss and low efficiency caused by manual operation, and realizes efficient and low-cost internal inspection.
Patent Information
- Application Number
- CN202422065846.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-26
AI Technical Summary
Existing internal inspection equipment requires manual loading and unloading, which leads to increased product loss rate, low work efficiency and high cost.
A CCD assembly internal inspection equipment was designed. The first and second installation boxes were used in conjunction with the inspection bin and installation frame to achieve automatic loading and unloading. The products were automatically fixed and moved through structures such as clamps, adjustment rods and screws, reducing manual operations.
It realizes automatic loading and unloading of the products to be inspected, avoids accidental touch of tiny connecting lines, improves work efficiency, adapts to the inspection of products of different sizes and thicknesses, and reduces labor costs.
Smart Images

Figure CN223332907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of internal observation detection, in particular to a CCD assembly internal observation detection device. Background Art
[0002] Quality inspection is a crucial link in current production. Product quality inspection is directly related to the development of manufacturers. Therefore, a good inspection method can not only improve inspection efficiency, but also improve inspection quality. Traditional appearance defect inspection is done manually. However, the human eye's ability to resolve varies from person to person and is prone to fatigue. It is also easily affected by subjective factors, resulting in missed inspections and false inspections, which reduces the efficiency of manual inspection. With the development of machine vision theory and digital image processing technology, the use of machine vision equipment instead of manual surface defect inspection has become a new trend. CCD vision technology is often used in the fields of two-dimensional and three-dimensional high-precision measurement, color and appearance inspection and recognition of products.
[0003] At present, during the internal inspection process, the products to be inspected are sequentially inspected by two-dimensional and three-dimensional photographic inspection mechanisms. However, when using the existing inspection equipment, workers are required to manually load and unload the products to be inspected. Manual loading and unloading can easily touch the tiny connection lines of the products to be inspected, resulting in an increased product loss rate. In addition, manual loading and unloading has high labor costs and low work efficiency. Utility Model Content
[0004] The purpose of the present invention is to provide a CCD assembly internal inspection device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: A CCD assembly internal inspection device, comprising a device body, a detection chamber is opened in the device body, a first installation box and a second installation box are respectively provided on both sides of the device body, the first installation box and the second installation box are respectively located above and below the detection chamber, the detection chamber and the first installation box and the second installation box are each provided with an installation frame, four groups of symmetrically distributed clamping blocks are provided in the installation frame, and adjustment blocks are installed under the four groups of clamping blocks, two groups of symmetrically distributed first adjustment rods are provided in the installation frame, two groups of symmetrically distributed second adjustment rods are provided in the installation frame, two groups of symmetrically distributed first bidirectional screws and second bidirectional screws are provided in the installation frame, and multiple groups of equidistantly distributed positioning blocks are provided in the first installation box and the second installation box, multiple groups of positioning blocks are fixedly connected to corresponding installation frames, and multiple groups of positioning blocks are respectively slidably connected to corresponding first installation boxes or second installation boxes.
[0006] As a further preferred embodiment of the present technical solution, two groups of the first adjusting rods are located above the second adjusting rods, the upper first adjusting rods and the lower second adjusting rods are vertically distributed, and the four groups of the adjusting blocks are respectively slidably connected to one group of the first adjusting rods and the second adjusting rods.
[0007] As a further preferred embodiment of the present technical solution, the two ends of the two groups of the first bidirectional screws respectively pass through the mounting frame and are rotatably connected to the mounting frame through bearings, the two ends of the two groups of the first bidirectional screws respectively pass through the two groups of first adjusting rods and are threadedly connected to the two groups of first adjusting rods, the two groups of the first bidirectional screws are both sleeved with a first synchronous wheel, a first synchronous belt is provided in the mounting frame, and the first synchronous belt is respectively transmission-connected to the two groups of first synchronous wheels.
[0008] As a further preferred embodiment of the present technical solution, the two ends of the two groups of second bidirectional screws respectively pass through the mounting frame and are rotatably connected to the mounting frame through bearings, the two ends of the two groups of second bidirectional screws respectively pass through the two groups of second adjusting rods and are threadedly connected to the two groups of second adjusting rods, and the two groups of second bidirectional screws are both sleeved with second synchronous wheels, and a second synchronous belt is provided in the mounting frame, and the second synchronous belt is respectively connected to the two groups of second synchronous wheels for transmission.
[0009] As a further preferred embodiment of the present technical solution, two groups of symmetrically distributed screw rods are provided in the detection chamber, and the two ends of the two groups of screw rods respectively pass through the detection chamber and are rotatably connected to the detection chamber, and the two groups of screw rods respectively pass through the installation frame located in the detection chamber and are threadedly connected to the installation frame, and the left ends of the two groups of screw rods are both sleeved with transmission wheels, and a transmission belt is provided in the detection chamber, and the transmission belt is respectively connected to the two groups of transmission wheels.
[0010] As a further preferred embodiment of the present technical solution, two groups of cross-distributed connecting rods are provided between adjacent positioning blocks, and the two groups of connecting rods are rotatably connected by a first slider, and the first slider is slidably connected to the corresponding first installation box or the second installation box, and second sliders are rotatably installed at both ends of the two groups of connecting rods, and the second sliders are respectively slidably connected to the corresponding positioning blocks.
[0011] As a further preferred embodiment of the present technical solution, two groups of symmetrically distributed bidirectional threaded rods are provided in the first installation box or the second installation box, and the two ends of the two groups of bidirectional threaded rods respectively pass through the first installation box or the second installation box and are rotatably connected to the corresponding first installation box or the second installation box, and the two ends of the two groups of bidirectional threaded rods respectively pass through the two sides of the two groups of positioning blocks located at both ends and are threadedly connected to the two groups of positioning blocks, and the two groups of bidirectional threaded rods are both sleeved with third synchronous wheels, and the first installation box or the second installation box is provided with a third synchronous belt, and the third synchronous belt is respectively transmission-connected to the two groups of third synchronous wheels.
[0012] The utility model provides a CCD assembly internal inspection device, which has the following beneficial effects:
[0013] (1) The present invention realizes automatic loading and unloading of the product to be inspected by cooperating with the inspection bin and the installation frame through the first installation box and the second installation box, thereby reducing the scope of manual operation required for the internal inspection equipment and avoiding the possibility of manual loading and unloading causing accidental touches on the tiny connection lines on the product to be inspected; the product to be inspected is placed in each group of installation frames in the first installation box in turn and fixed by the clamping blocks in the installation frames; when inspecting, the installation frame in the inspection bin is moved to the bottom of the first installation box, the clamping blocks in the bottom installation frame of the first installation box are moved, and the clamping of the product to be inspected is released, so that it falls into the installation frame of the inspection bin and is sent into the inspection bin for inspection by rotating the screw rod; the product after inspection moves with the installation frame to the right end of the inspection bin and moves to the top of the second installation box, and the clamping blocks on the installation frame in the inspection bin are released, and the product falls into the installation frame in the second installation box and is fixed by the clamping blocks, thereby completing the automatic loading, inspection and automatic unloading of the product.
[0014] (2) The utility model realizes the adjustment between the four groups of clamping blocks and the adjustment of the spacing between adjacent positioning blocks through the provided installation frame and positioning blocks, so that the detection equipment can freely fix the detection products of different sizes and thicknesses, and assist the detection equipment to well complete the internal inspection of different products. In addition, the quick and convenient adjustment of the spacing between the four groups of clamping blocks can also better complete the rapid automatic loading and unloading of the products to be detected; the first bidirectional screw or the second bidirectional screw is driven to rotate by the motor, and the spacing between the two groups of first adjustment rods and the second adjustment rods is controlled under the limiting action of the installation frame. Adjustments are made, and the clamping block slidably connected to the first adjusting rod and the second adjusting rod through the adjusting block slides accordingly, and the four groups of clamping blocks slide synchronously in or out of the box, quickly completing the fixation and release of products of different models. At the same time, the two-way threaded rod is driven to rotate by the motor, and the distance between the two groups of positioning blocks at both ends is adjusted under the limiting action of the first installation box or the second installation box, and the equal distance adjustment of multiple groups of positioning blocks is achieved under the action of the connecting rod and the first slider and the second slider, thereby adjusting the distance between multiple groups of mounting frames located in the first installation box or the second installation box, so that it can fix products of different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a structural diagram of the installation frame of the utility model;
[0017] Figure 3 For the utility model Figure 2 -A magnified view of the structure;
[0018] Figure 4 This is a structural diagram of the positioning block of the utility model;
[0019] Figure 5 For the utility model Figure 4 -A magnified view of the structure at point B;
[0020] In the figure: 1. Equipment body; 2. Inspection chamber; 3. Mounting frame; 4. Clamping block; 5. Adjusting block; 6. First adjusting rod; 7. First bidirectional screw; 8. First synchronous wheel; 9. First synchronous belt; 10. Second adjusting rod; 11. Second bidirectional screw; 12. Second synchronous wheel; 13. Second synchronous belt; 14. First mounting box; 15. Second mounting box; 16. Screw; 17. Drive wheel; 18. Drive belt; 19. Positioning block; 20. Connecting rod; 21. First slider; 22. Second slider; 23. Bidirectional threaded rod; 24. Third synchronous wheel; 25. Third synchronous belt. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figure 1 and Figure 2As shown, in this embodiment, a CCD assembly internal observation detection device includes an equipment body 1, an inspection chamber 2 is opened in the equipment body 1, and a first installation box 14 and a second installation box 15 are respectively provided on both sides of the equipment body 1, and the first installation box 14 and the second installation box 15 are respectively located above and below the inspection chamber 2, and an installation frame 3 is provided in the inspection chamber 2 and the first installation box 14 and the second installation box 15. Four groups of symmetrically distributed clamping blocks 4 are provided in the installation frame 3, and adjustment blocks 5 are installed below the four groups of clamping blocks 4. Two groups of symmetrically distributed first adjustment rods 6 are provided in the installation frame 3, two groups of symmetrically distributed second adjustment rods 10 are provided in the installation frame 3, two groups of symmetrically distributed first bidirectional screws 7 and second bidirectional screws 11 are provided in the installation frame 3, and multiple groups of equidistantly distributed positioning blocks 19 are provided in the first installation box 14 and the second installation box 15. The multiple groups of positioning blocks 19 are fixedly connected to the corresponding installation frames 3, and the multiple groups of positioning blocks 19 are respectively slidably connected to the corresponding first installation box 14 or the second installation box 15. The two groups of first adjustment rods 6 are located in the first The first and second adjusting rods 10 are connected to each other vertically, and the two ends of the first and second adjusting rods 10 are connected to each other.
[0023] The first installation box 14 and the second installation box 15 are set up in conjunction with the inspection chamber 2 and the installation frame 3 to realize automatic loading and unloading of the products to be inspected, reducing the scope of manual operation required for the internal inspection equipment, and avoiding manual loading and unloading that may cause accidental touches on tiny connection lines on the products to be inspected.
[0024] like Figure 3 、 Figure 4 and Figure 5As shown, two groups of symmetrically distributed screw rods 16 are provided in the detection chamber 2, and the two ends of the two groups of screw rods 16 respectively pass through the detection chamber 2 and are rotatably connected to the detection chamber 2. The two groups of screw rods 16 respectively pass through the installation frame 3 located in the detection chamber 2 and are threadedly connected to the installation frame 3. The left ends of the two groups of screw rods 16 are sleeved with transmission wheels 17, and a transmission belt 18 is provided in the detection chamber 2. The transmission belt 18 is respectively connected to the two groups of transmission wheels 17 for transmission. Two groups of cross-distributed connecting rods 20 are provided between adjacent positioning blocks 19. The two groups of connecting rods 20 are rotatably connected through a first slider 21. The first slider 21 is slidably connected to the corresponding first installation box 14 or the second installation box 15. The two ends of the two groups of connecting rods 20 are rotatably installed with second sliders 22. The second sliders 22 are respectively slidably connected to the corresponding positioning blocks 19, and two groups of symmetrically distributed bidirectional threaded rods 23 are provided in the first installation box 14 or the second installation box 15. The two ends of the two groups of bidirectional threaded rods 23 respectively pass through the first installation box 14 or the second installation box 15 and are rotatably connected to the corresponding first installation box 14 or the second installation box 15. The two ends of the two groups of bidirectional threaded rods 23 respectively pass through the two sides of the two groups of positioning blocks 19 located at both ends and are threadedly connected to the two groups of positioning blocks 19. A third synchronous wheel 24 is sleeved on the two groups of bidirectional threaded rods 23, and a third synchronous belt 25 is provided in the first installation box 14 or the second installation box 15. The third synchronous belt 25 is transmission-connected to the two groups of third synchronous wheels 24 respectively.
[0025] The installation frame 3 and the positioning block 19 are used to adjust the four groups of clamping blocks 4 and the spacing between adjacent positioning blocks 19, so that the detection equipment can freely fix the detection products of different sizes and thicknesses, and assist the detection equipment to complete the internal inspection of different products well. The quick and convenient adjustment of the spacing between the four groups of clamping blocks 4 can also better complete the rapid automatic loading and unloading of the products to be detected.
[0026] The utility model provides a CCD assembly internal inspection device. The specific working principle is as follows: the products to be inspected are sequentially placed in each group of mounting frames 3 in the first mounting box 14 and fixed by the clamping blocks 4 in the mounting frames 3. When inspecting, the mounting frames 3 in the inspection chamber 2 are displaced to the bottom of the first mounting box 14. The clamping blocks 4 in the mounting frames 3 at the bottom of the first mounting box 14 are moved, and the clamping of the products to be inspected is released, so that they fall into the mounting frames 3 of the inspection chamber 2 and are rotated by the screw rod 16 to be sent into the inspection chamber 2 for inspection. The inspected products are displaced to the right end of the inspection chamber 2 along with the mounting frames 3, and are moved to the top of the second mounting box 15. The clamping of the clamping blocks 4 on the mounting frames 3 in the inspection chamber 2 is released, and the products fall into the mounting frames 3 in the second mounting box 15 and are fixed by the clamping blocks 4, completing the automatic feeding inspection and automatic discharging of the products. The first mounting box 14 is driven by a motor The rotation of the bidirectional screw 7 or the second bidirectional screw 11 adjusts the distance between the two groups of first adjusting rods 6 and the second adjusting rod 10 under the limiting action of the mounting frame 3, and the clamping block 4 slidingly connected to the first adjusting rod 6 and the second adjusting rod 10 through the adjusting block 5 slides accordingly, and the four groups of clamping blocks 4 slide synchronously in or out of the box to quickly complete the fixation and release of products of different models. At the same time, the rotation of the bidirectional threaded rod 23 is driven by the motor to adjust the distance between the two groups of positioning blocks 19 at both ends under the limiting action of the first mounting box 14 or the second mounting box 15, and the equidistant adjustment of multiple groups of positioning blocks 19 is achieved under the action of the connecting rod 20 and the first slider 21 and the second slider 22, thereby adjusting the distance between multiple groups of mounting frames 3 located in the first mounting box 14 or the second mounting box 15, so that products of different thicknesses can be fixed.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A CCD assembly internal inspection device, comprising a device body (1), characterized in that: A detection chamber (2) is provided in the main body (1) of the device. A first installation box (14) and a second installation box (15) are provided on both sides of the main body (1). The first installation box (14) and the second installation box (15) are respectively located above and below the detection chamber (2). A mounting frame (3) is provided in the detection chamber (2) and the first installation box (14) and the second installation box (15). Four groups of symmetrically distributed clamping blocks (4) are provided in the mounting frame (3). Adjustment blocks (5) are installed below the four groups of clamping blocks (4). Two The invention relates to a method for manufacturing a plurality of symmetrically distributed first adjustment rods (6), two symmetrically distributed second adjustment rods (10) are provided in the installation frame (3), two symmetrically distributed first bidirectional screws (7) and second bidirectional screws (11) are provided in the installation frame (3), and the first installation box (14) and the second installation box (15) are both provided with a plurality of equidistantly distributed positioning blocks (19), the plurality of positioning blocks (19) are fixedly connected to the corresponding installation frame (3), and the plurality of positioning blocks (19) are respectively slidably connected to the corresponding first installation box (14) or the second installation box (15).
2. The CCD assembly internal inspection device according to claim 1, characterized in that: The two groups of the first adjusting rods (6) are located above the second adjusting rod (10), the upper first adjusting rod (6) and the lower second adjusting rod (10) are vertically distributed, and the four groups of the adjusting blocks (5) are respectively slidably connected to one group of the first adjusting rod (6) and the second adjusting rod (10).
3. The CCD assembly internal inspection device according to claim 1, characterized in that: The two ends of the two groups of the first bidirectional screw rods (7) respectively pass through the installation frame (3) and are rotatably connected to the installation frame (3) through bearings. The two ends of the two groups of the first bidirectional screw rods (7) respectively pass through the two groups of the first adjustment rods (6) and are respectively threadedly connected to the two groups of the first adjustment rods (6). The two groups of the first bidirectional screw rods (7) are both sleeved with a first synchronous wheel (8). A first synchronous belt (9) is provided in the installation frame (3). The first synchronous belt (9) is respectively transmission-connected to the two groups of the first synchronous wheels (8).
4. The CCD assembly internal inspection device according to claim 1, characterized in that: The two ends of the two groups of the second bidirectional screw rods (11) respectively pass through the mounting frame (3) and are rotatably connected to the mounting frame (3) through bearings. The two ends of the two groups of the second bidirectional screw rods (11) respectively pass through the two groups of the second adjustment rods (10) and are respectively threadedly connected to the two groups of the second adjustment rods (10). The two groups of the second bidirectional screw rods (11) are both sleeved with a second synchronous wheel (12). A second synchronous belt (13) is provided in the mounting frame (3). The second synchronous belt (13) is respectively transmission-connected to the two groups of the second synchronous wheels (12).
5. The CCD assembly internal inspection device according to claim 1, characterized in that: Two groups of symmetrically distributed screw rods (16) are provided in the detection chamber (2), and the two ends of the two groups of screw rods (16) respectively penetrate the detection chamber (2) and are rotatably connected to the detection chamber (2). The two groups of screw rods (16) respectively penetrate the installation frame (3) located in the detection chamber (2) and are threadedly connected to the installation frame (3). The left ends of the two groups of screw rods (16) are both sleeved with a transmission wheel (17). A transmission belt (18) is provided in the detection chamber (2), and the transmission belt (18) is respectively connected to the two groups of transmission wheels (17).
6. The CCD assembly internal inspection device according to claim 1, characterized in that: Two groups of cross-distributed connecting rods (20) are provided between adjacent positioning blocks (19), and the two groups of connecting rods (20) are rotatably connected through a first slider (21), and the first slider (21) is slidably connected to the corresponding first installation box (14) or the second installation box (15). Second sliders (22) are rotatably installed at both ends of the two groups of connecting rods (20), and the second sliders (22) are respectively slidably connected to the corresponding positioning blocks (19).
7. The CCD assembly internal inspection device according to claim 1, characterized in that: Two groups of symmetrically distributed bidirectional threaded rods (23) are provided in the first installation box (14) or the second installation box (15), and the two ends of the two groups of bidirectional threaded rods (23) respectively pass through the first installation box (14) or the second installation box (15) and are rotatably connected to the corresponding first installation box (14) or the second installation box (15), and the two ends of the two groups of bidirectional threaded rods (23) respectively pass through the two sides of the two groups of positioning blocks (19) at the two ends and are threadedly connected to the two groups of positioning blocks (19), and the two groups of bidirectional threaded rods (23) are sleeved with a third synchronous Wheel (24), the first installation box (14) or the second installation box (15) is provided with a third synchronous belt (25), The third synchronous belt (25) is respectively connected to the two sets of third synchronous wheels (24) in a transmission manner.