Relay aging test equipment

By designing a vertical flat structure aging test equipment and using multiple test units and voltage regulators, the problem that existing equipment can only test individually is solved, batch testing of relays is realized, and efficiency and operational convenience are improved.

CN223333124UActive Publication Date: 2025-09-12TOFI SENSING TECH (SHANGHAI CO LTD
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Patent Information

Application Number
CN202422556357.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Existing aging test equipment can only test one relay individually and cannot perform batch testing of multiple relays. In addition, the equipment is bulky and inconvenient to operate.

Method used

An aging test equipment including a working frame, a working panel and a test unit was designed. The frame has a vertical flat structure and is equipped with multiple test units and voltage regulators to support batch testing. It is also equipped with a voltmeter, a time relay and a phase sequence control knob to achieve the regulation and monitoring of the three-phase voltage.

Benefits of technology

It realizes batch aging test of multiple relays, improves test efficiency, reduces the space occupied by equipment, and facilitates operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a relay aging test device. The relay aging test device comprises a working frame; working panels are arranged on the two sides of the working frame, and a plurality of testing units are arranged on each working panel; an alternating-current transformer is arranged in the working frame, a plurality of voltage regulators are arranged on the side face of the working frame, the voltage regulators are used for regulating three-phase voltage, and a voltmeter is arranged on the side face of the working frame and used for checking three-phase voltage values. According to the utility model, batch aging test can be carried out on the relay to be tested, the test efficiency is improved, the operation is more convenient, and the occupied space is smaller.
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Description

Technical Field

[0001] The utility model relates to the technical field of aging testing, in particular to a relay aging testing device. Background Art

[0002] A three-phase AC voltage monitoring relay is an electronic device used to monitor the voltage of a three-phase AC power supply. It samples and analyzes the three-phase AC voltage in real time. When it detects voltage anomalies such as overvoltage, undervoltage, phase loss, or phase sequence errors, it triggers corresponding alarms or protection actions.

[0003] After the production of three-phase AC voltage monitoring relays (hereinafter referred to as relays), in order to ensure the reliable function of the relay products, each product needs to be powered on and aged after production is completed. Most existing aging test equipment can only perform aging tests on a single relay. Equipment that can perform aging tests on multiple relays is generally large in size, which leads to a large space occupation and causes inconvenience in operation. Utility Model Content

[0004] The purpose of the present invention is to solve the above problems and provide a relay aging test device.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0006] A relay aging test device includes a working frame;

[0007] Both sides of the working frame are provided with working panels, and each of the working panels is provided with a plurality of testing units;

[0008] An AC transformer is provided in the working frame, a plurality of voltage regulators are provided on the side of the working frame, the voltage regulators are used to adjust the three-phase voltages respectively, and a voltmeter is provided on the side of the working frame, the voltmeter is used to check the three-phase voltage values.

[0009] Optionally, a time relay is further provided on the side of the working frame, and the time relay is used for timing or setting the aging test time.

[0010] Optionally, a phase sequence control knob is provided on the side of the working frame, the phase sequence control knob is electrically connected to the three-phase AC power supply and the test unit, and the phase sequence control knob is used to control the phase sequence of the three-phase AC power supply.

[0011] Optionally, the test unit includes a fixing base fixed on the working panel, a handle plate is provided on the fixing base, the handle plate is fixed to the fixing base via a spring, a probe is provided on the handle plate, and the probe is electrically connected to the product to be tested.

[0012] Optionally, the probe is wrapped with a protective cover, and the protective cover is made of transparent acrylic material.

[0013] Optionally, an indicator light is provided on one side of each test unit, and the indicator light is used to light up and alarm when a problem occurs during the aging test.

[0014] Optionally, at least fifty of the test units are distributed in an array on the surface of each working panel.

[0015] Optionally, a box door is opened on the side of the working frame, and the voltage regulator, the voltmeter, the time relay and the phase sequence control knob are integrated on the box door.

[0016] Optionally, the working frame is a vertical frame, and rollers are provided at the bottom of the working frame. The beneficial effects of the present utility model are as follows:

[0017] 1. The utility model can perform batch aging tests on relays to be tested, thereby improving test efficiency, making the test more convenient to operate, and taking up less space.

[0018] In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the aging test equipment of the utility model;

[0020] Figure 2 It is a side view of the aging test equipment of the utility model;

[0021] Figure 3 This is a front view of the aging test equipment of the utility model;

[0022] Figure 4 It is a three-dimensional diagram of the test unit of the utility model;

[0023] Figure 5 It is a schematic diagram of the test unit of the utility model including the probe structure.

[0024] Figure numerals: 1. working frame; 2. working panel; 3. test unit; 301. fixing seat; 302. handle plate; 303. spring; 304. probe; 305. product to be tested; 4. voltage regulator; 5. voltmeter; 6. time relay; 7. phase sequence control knob; 8. protective cover; 9. box door; 10. indicator light; 11. roller. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0026] like Figure 1-Figure 3 As shown, in one embodiment, a relay aging test device includes a working frame 1, working panels 2 are provided on both sides of the working frame 1, and each working panel 2 is provided with a plurality of test units 3, in which the product to be subjected to aging test, i.e., the relay, can be placed.

[0027] An AC transformer is provided inside the working frame 1, and a plurality of voltage regulators 4 are provided on the side of the working frame 1. The voltage regulators 4 are used to adjust the three-phase voltages respectively. A voltmeter 5 is provided on the side of the working frame 1, and the voltmeter 5 is used to check the three-phase voltage values. Specifically, the AC transformer can reduce the external voltage to match the operating voltage of the aging test equipment. The voltage regulator 4 is electrically connected to the test unit 3 and the AC transformer. By adjusting the three voltage regulators 4, the voltage of each phase can be adjusted, so that different voltages can be set according to actual needs for aging testing. By setting the voltmeter 5, the voltage of each phase of the power supply of each product can be monitored. At the same time, the monitoring function of the product for three-phase imbalance can be tested by adjusting the voltage regulator 4. A time relay 6 is also provided on the side of the working frame 1. Setting the time relay 6 can automatically record the aging time or the preset aging time function.

[0028] Optionally, a phase sequence control knob 7 is provided on the side of the working frame 1, and the phase sequence control knob 7 is electrically connected to the three-phase AC power supply and the test unit 3. The phase sequence control knob 7 is used to control the phase sequence of the three-phase AC power supply.

[0029] Optionally, the voltage regulator 4 is a contact-type voltage regulator 4 that can adjust the three-phase voltage separately. At the same time, the voltage values ​​of each phase, L1, L2, and L3, can be checked through a voltmeter 5. There are also L3-L1 switching and L1 power-off toggle switches, which can be used to test the product for phase mismatch, phase reversal, phase loss, and three-phase imbalance.

[0030] Optionally, the working frame 1 is a vertical structure, and its overall structure is a flat structure. Two working panels 2 are symmetrically arranged on both sides of the working frame 1. The size of the working panels 2 is relatively large. Specifically, the size of the working panels 2 is roughly the same as the surface size of the working frame 1. At least 50 test units 3 are arranged on each working panel 2, and a total of 100 test units 3 on both sides. When the three-phase AC voltage monitoring relay needs to be tested, it is only necessary to place the relay in the test unit 3 to perform an aging test on it. Through the above-mentioned setting, the aging test of the three-phase AC voltage monitoring relay can be carried out in batches, which greatly improves the efficiency of the aging test for batch products. At the same time, since the entire frame is a vertical flat structure, it occupies less space and is more convenient for loading and unloading operations.

[0031] Optionally, a roller 11 is provided at the bottom of the working frame 1. The roller 11 is preferably a universal wheel, which can be easily moved to a position to be measured.

[0032] Optionally, the test unit 3 includes a fixing base 301 fixed to the working panel 2. The fixing base 301 is provided with a handle plate 302, which is fixed to the fixing base 301 by a spring 303. The handle plate 302 is provided with a probe 304, and the probe 304 is electrically connected to the product to be tested 305. During use, the product to be tested 305 is placed in the test unit and connected to the probe 304, thereby achieving power supply for subsequent testing.

[0033] Optionally, the probe 304 is wrapped with a protective cover 8, which can be made of transparent acrylic material. It can protect the probe 304, facilitate observation of the internal situation of the probe 304, and protect the operator from electric shock.

[0034] An indicator light 10 is provided on one side of each test unit 3. The indicator light 10 is used to light up and alarm when problems occur during the aging test. Specifically, the indicator light will light up and alarm when problems occur in the product during the aging process, which is convenient for quickly locating defective products.

[0035] Optionally, a door 9 is provided on the side of the working frame 1, and the door 9 is connected to the working frame 1 through a hinge. When the equipment fails, the cabinet can be opened to check the internal transformer, wiring, etc. The voltage regulator 4, the voltmeter 5, the time relay 6 and the phase sequence control knob 7 are integrated on the door 9, and the degree of integration is higher.

[0036] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A relay aging test device, characterized in that: Includes working framework; Both sides of the working frame are provided with working panels, and each of the working panels is provided with a plurality of testing units; An AC transformer is provided in the working frame, a plurality of voltage regulators are provided on the side of the working frame, the voltage regulators are used to adjust the three-phase voltages respectively, and a voltmeter is provided on the side of the working frame, the voltmeter is used to check the three-phase voltage values.

2. The relay aging test equipment according to claim 1, characterized in that: A time relay is also provided on the side of the working frame, and the time relay is used for timing or setting the aging test time.

3. The relay aging test equipment according to claim 2, characterized in that: A phase sequence control knob is provided on the side of the working frame. The phase sequence control knob is electrically connected to the three-phase AC power supply and the test unit. The phase sequence control knob is used to control the phase sequence of the three-phase AC power supply.

4. The relay aging test equipment according to claim 1, characterized in that: The test unit includes a fixing base fixed on the working panel, a handle plate is provided on the fixing base, the handle plate is fixed to the fixing base through a spring, a probe is provided on the handle plate, and the probe is electrically connected to the product to be tested.

5. The relay aging test equipment according to claim 4, characterized in that: The probe is wrapped with a protective cover, which is made of transparent acrylic material.

6. The relay aging test equipment according to claim 1, characterized in that: An indicator light is provided on one side of each test unit, and the indicator light is used to light up and alarm when problems occur during the aging test.

7. The relay aging test equipment according to claim 1, characterized in that: At least fifty of the test units are distributed in an array on the surface of each working panel.

8. The relay aging test equipment according to claim 3, characterized in that: A box door is provided on the side of the working frame, and the voltage regulator, the voltmeter, the time relay and the phase sequence control knob are integrated on the box door.

9. The relay aging test equipment according to claim 1, characterized in that: The working frame is a vertical frame, and rollers are provided at the bottom of the working frame.