High-voltage transformer rubber coating machine convenient to position

The positioning components and processing components driven by servo motors and hydraulic cylinders solve the problem of position offset during the processing of high-voltage transformer encapsulation machines, and achieve an efficient and stable encapsulation process.

CN223333649UActive Publication Date: 2025-09-12WUXI LANDI ELECTRONIC CO LTD
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Patent Information

Application Number
CN202422569389.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-12
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When processing high-voltage transformers, existing rubber encapsulation machines can easily cause the transformer to shift in position, affecting processing accuracy and efficiency.

Method used

The servo motor-driven loading platform and hydraulic cylinder drive the movable cross plate, combined with the limit slider and limit rod to achieve precise positioning and stable clamping of the high-voltage transformer. The position stability during the processing is ensured by the cooperation of the clamping ring and the tape wheel.

Benefits of technology

The positioning accuracy and utilization efficiency of the high-voltage transformer encapsulation machine are improved, position deviation is avoided, and the convenience and practicality of processing are improved.

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Abstract

The utility model discloses a high-voltage transformer encapsulation machine convenient to position, relates to medical equipment technical field, including work table and positioning subassembly, work table bottom is equipped with the support pillar foot, and work table internal middle end is equipped with the mounting through groove, the mounting through groove is internally equipped with the positioning subassembly, and the positioning subassembly is equipped with the support pillar foot. The positioning assembly comprises a servo motor, a material placing table, mounting plates, electric telescopic rods, mounting blocks, limiting sliding grooves, limiting sliding blocks and clamping rings, the front end of the servo motor is connected with the material placing table, the mounting plates are mounted on the two sides of the upper end of the material placing table, the electric telescopic rods are arranged on the inner sides of the mounting plates, and meanwhile the mounting blocks are mounted at the front ends of the electric telescopic rods; and a limiting sliding groove is formed in the mounting block. The high-voltage transformer rubber coating machine convenient to position can adapt to machining of transformers of different models, position deviation of the high-voltage transformers in the machining process is avoided, and the overall practicability and use efficiency of the rubber coating machine are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical equipment, in particular to a high-voltage transformer glue encapsulation machine which is convenient for positioning. Background Art

[0002] Medical equipment refers to instruments, equipment, appliances, materials or other items used on the human body, either alone or in combination, and also includes the required software. A high-voltage transformer is a transformer used to increase the voltage of alternating current in a power system. This type of high-voltage transformer is often used in medical equipment, and a high-voltage transformer encapsulation machine is a device specifically used for encapsulating high-voltage transformers. The high-voltage transformer encapsulation machine is suitable for encapsulating coil interlayer insulation and magnetic powder core tape for high-frequency transformers. It can automatically complete the assembly and encapsulation of transformer cores and bobbins. In order to improve the processing efficiency of high-voltage transformers, a encapsulation machine is needed. However, existing encapsulation machines still have the following shortcomings:

[0003] For example, the utility model with publication number CN213124147U discloses an electronic transformer encapsulating machine, which has four workstations, and completes different tasks at different workstations. A new transformer is installed at the loading station, and the material is automatically unloaded by the unloading rod at the unloading station. Both loading and unloading are completed at a workstation away from the cutter, which can effectively prevent the staff from being accidentally injured by the cutter. However, similar to the comparative documents of the above-mentioned application, when the existing encapsulating machine is used, since most encapsulating machines need to rotate and adjust the high-voltage transformer during the processing of the high-voltage transformer, the high-voltage transformer is easily displaced, thereby affecting subsequent processing, resulting in reduced practicality and reduced utilization efficiency of the encapsulating machine.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-voltage transformer encapsulation machine with convenient positioning is proposed. Utility Model Content

[0005] The purpose of the present invention is to provide a high-voltage transformer encapsulation machine that is easy to position, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-voltage transformer encapsulating machine with convenient positioning, comprising a workbench and a positioning assembly, wherein a supporting column foot is installed at the bottom of the workbench, and an installation groove is opened in the middle end of the workbench, a positioning assembly is arranged inside the installation groove, and the positioning assembly includes a servo motor, a material loading table, a mounting plate, an electric telescopic rod, a mounting block, a limiting slide, a limiting slider and a clamping ring, the front end of the servo motor is connected to the material loading table, and mounting plates are installed on both sides of the upper end of the material loading table, and an electric telescopic rod is arranged on the inner side of the mounting plate, and a mounting block is installed at the front end of the electric telescopic rod, a limiting slide is opened inside the mounting block, and a limiting slider is connected inside the limiting slide, and a clamping ring is arranged outside the limiting slider, and a processing assembly is arranged on the rear side of the upper end of the workbench.

[0007] Furthermore, the material placement platform is embedded in the installation slot, and the material placement platform is rotationally connected to the installation slot via a servo motor.

[0008] Furthermore, the inner dimensions of the limiting sliding groove are adapted to the outer dimensions of the limiting sliding block, and the limiting sliding block is slidably connected to the mounting block via the limiting sliding groove.

[0009] Furthermore, there are two clamping rings, and the two clamping rings are symmetrically arranged on both sides of the upper end of the material placement table with respect to the front center axis of the material placement table.

[0010] Furthermore, the processing assembly includes a mounting frame, a hydraulic cylinder and a movable transverse plate. The hydraulic cylinder is provided on the front side of the upper end of the mounting frame, and the movable transverse plate is provided on the front end of the hydraulic cylinder.

[0011] Furthermore, the processing assembly also includes a limiting through hole, a limiting rod and a tape pulley, and a limiting through hole is opened at the rear end of the movable horizontal plate, and the limiting through hole is connected to the limiting rod, and a tape pulley is provided on the front side of the lower end of the movable horizontal plate.

[0012] Furthermore, the hydraulic cylinder and the movable horizontal plate are distributed vertically, and the hydraulic cylinder and the movable horizontal plate are fixedly connected by bolts.

[0013] Furthermore, the inner size of the limiting through hole is adapted to the outer size of the limiting rod, and the limiting rod is embedded in the movable transverse plate through the limiting through hole.

[0014] The utility model provides a high-voltage transformer glue encapsulation machine that is easy to position and has the following beneficial effects:

[0015] 1. The utility model is provided with a positioning component. When the high-voltage transformer encapsulation machine with convenient positioning is used, the servo motor is fixedly installed in the installation groove opened inside the workbench by fastening bolts. The operation of the servo motor drives the material placement table to rotate inside the installation groove, and the mounting plate is fixedly installed on both sides of the upper end of the material placement table. The electric telescopic rod is fixedly installed on the inner side of the mounting plate with the fastening bolts. The operation of the electric telescopic rod drives the mounting block to move the position, and the clamping ring is slidably installed on the outside of the mounting block by using the limit slider and the limit slide groove, so as to quickly complete the installation of the clamping ring, and can replace clamping rings of different sizes according to the size of the high-voltage transformer, thereby improving the overall practicality and use efficiency of the encapsulation machine.

[0016] 2. The utility model is provided with a processing component. When the high-voltage transformer rubber coating machine with convenient positioning is used, the mounting frame can be fixedly installed on the rear side of the upper end of the workbench by fastening bolts, and the hydraulic cylinder is fixedly installed on the upper end of the mounting frame with the fastening bolts. The operation of the hydraulic cylinder drives the movable horizontal plate to move its position, and thereby moves the tape wheel installed at the lower end of the movable horizontal plate. The stability of the movable horizontal plate during movement is increased by cooperating with the limiting through hole and the limiting rod, thereby avoiding positional deviation of the tape wheel during movement and improving the convenience of using the rubber coating machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a high-voltage transformer encapsulation machine that is easy to position according to the utility model;

[0018] Figure 2 This is a schematic diagram of a three-dimensional cross-sectional structure of a positioning component of a high-voltage transformer encapsulation machine that is convenient for positioning according to the utility model;

[0019] Figure 3 This is a schematic diagram of the three-dimensional cross-sectional structure of the processing components of a high-voltage transformer encapsulation machine that is easy to position.

[0020] In the figure: 1. Workbench; 2. Support column foot; 3. Mounting slot; 4. Positioning assembly; 401. Servo motor; 402. Material placement table; 403. Mounting plate; 404. Electric telescopic rod; 405. Mounting block; 406. Limiting slide; 407. Limiting slider; 408. Clamping ring; 5. Processing assembly; 501. Mounting frame; 502. Hydraulic cylinder; 503. Movable cross plate; 504. Limiting hole; 505. Limiting rod; 506. Tape pulley. DETAILED DESCRIPTION

[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figures 1 to 3As shown, a high-voltage transformer encapsulation machine with convenient positioning includes a workbench 1 and a positioning component 4. A supporting column foot 2 is installed at the bottom of the workbench 1, and a mounting groove 3 is opened in the middle end of the workbench 1. A positioning component 4 is arranged inside the mounting groove 3, and the positioning component 4 includes a servo motor 401, a material placement table 402, a mounting plate 403, an electric telescopic rod 404, a mounting block 405, a limiting slide 406, a limiting slider 407 and a clamping ring 408. The front end of the servo motor 401 is connected to the material placement table 402, and mounting plates 403 are installed on both sides of the upper end of the material placement table 402, and the mounting plate 403 is installed. An electric telescopic rod 404 is provided on the inner side of the mounting plate 403, and a mounting block 405 is installed at the front end of the electric telescopic rod 404. A limiting slide groove 406 is provided inside the mounting block 405, and the limiting slide groove 406 is internally connected to a limiting slider 407, and a clamping ring 408 is provided on the outside of the limiting slider 407. The material placement table 402 is embedded in the mounting groove 3, and the material placement table 402 is rotatably connected to the mounting groove 3 through the servo motor 401. The internal size of the limiting slide groove 406 is adapted to the external size of the limiting slider 407, and the limiting slider 407 is connected to the limiting slide groove 406 through the limiting slide groove 406. The mounting block 405 is slidably connected, and there are two clamping rings 408, and the two clamping rings 408 are symmetrically arranged on both sides of the upper end of the material loading platform 402 with the front central axis of the material loading platform 402. The servo motor 401 is fixedly installed in the mounting groove 3 opened inside the workbench 1 by fastening bolts. The output shaft of the servo motor 401 is connected to the material loading platform 402 through a coupling. The operation of the servo motor 401 drives the material loading platform 402 to rotate inside the mounting groove 3, and the mounting plate 403 is fixedly installed on both sides of the upper end of the material loading platform 402, and the electric telescopic rod 404 is fixed with the fastening bolts. It is fixedly installed on the inner side of the mounting plate 403, and the electric telescopic rod 404 drives the mounting block 405 to move its position. At the same time, the internal size of the limiting slide groove 406 opened inside the mounting block 405 matches the external size of the limiting slider 407 installed at the rear end of the clamping ring 408, so that the clamping ring 408 is slidably installed on the outside of the mounting block 405 through the limiting slider 407 and the limiting slide groove 406, thereby quickly completing the installation of the clamping ring 408, and can replace clamping rings 408 of different sizes according to the size of the high-voltage transformer, thereby improving the overall practicality and use efficiency of the rubber encapsulation machine.

[0023] like Figures 1 to 3As shown, a processing assembly 5 is provided on the rear side of the upper end of the workbench 1, and the processing assembly 5 includes a mounting frame 501, a hydraulic cylinder 502 and a movable horizontal plate 503. A hydraulic cylinder 502 is provided on the front side of the upper end of the mounting frame 501, and a movable horizontal plate 503 is provided at the front end of the hydraulic cylinder 502. The processing assembly 5 also includes a limiting through-hole 504, a limiting rod 505 and a belt pulley 506. A limiting through-hole 504 is provided at the rear end of the movable horizontal plate 503, and the limiting through-hole 504 is internally connected to the limiting rod 505. A belt pulley 506 is provided on the front side of the lower end of the movable horizontal plate 503. The hydraulic cylinder 502 and the movable horizontal plate 503 are distributed vertically, and the hydraulic cylinder 502 and the movable horizontal plate 503 are fixedly connected by bolts. The internal size of the limiting through-hole 504 is consistent with the external size of the limiting rod 505. The limit rod 505 is embedded in the movable horizontal plate 503 through the limit through hole 504, and the mounting frame 501 is fixedly installed on the rear side of the upper end of the workbench 1 by fastening bolts, and the hydraulic cylinder 502 is fixedly installed on the upper end of the mounting frame 501 with the fastening bolts. The operation of the hydraulic cylinder 502 drives the movable horizontal plate 503 to move its position, and thereby moves the tape wheel 506 installed at the lower end of the movable horizontal plate 503. At the same time, the internal size of the limit through hole 504 opened at the rear end of the movable horizontal plate 503 matches the external size of the limit rod 505, so that the stability of the movable horizontal plate 503 during movement is increased by cooperating with the limit through hole 504 and the limit rod 505, thereby avoiding position deviation of the tape wheel 506 during movement, and improving the convenience of using the rubber bagging machine.

[0024] In summary, when using the high-voltage transformer encapsulation machine that is easy to position, first increase the stability of the equipment during use by installing the support column foot 2 at the bottom of the workbench 1, and fix the servo motor 401 in the installation slot 3 opened inside the workbench 1 by tightening the bolts. The servo motor 401 drives the material placement table 402 to rotate inside the installation slot 3, and the electric telescopic rod 404 drives the installation block 405 to move its position, and the limiting slider 407 cooperates with the limiting slide 406 to slide the clamping ring 408 to the outside of the installation block 405, thereby quickly completing the installation of the clamping ring 408, and it can be replaced according to the size of the high-voltage transformer. The clamping rings 408 of different sizes are then driven by the hydraulic cylinder 502 to move the movable horizontal plate 503, and the tape wheel 506 installed at the lower end of the movable horizontal plate 503 is moved accordingly. The limiting through hole 504 cooperates with the limiting rod 505 to increase the stability of the movable horizontal plate 503 during movement, thereby avoiding positional deviation of the tape wheel 506 during movement. When the tape wheel 506 moves down to the position outside the high-voltage transformer, one end of the tape is wrapped around the high-voltage transformer, and the servo motor 401 operates to cause the high-voltage transformer to rotate, thereby wrapping the tape around the outside of the high-voltage transformer, thereby improving the convenience of using the rubber wrapping machine.

[0025] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.

Claims

1. A high-voltage transformer encapsulation machine with convenient positioning, comprising a workbench (1) and a positioning assembly (4), characterized in that: The workbench (1) is provided with a supporting column foot (2) at the bottom, and a mounting slot (3) is provided at the middle end of the workbench (1). A positioning assembly (4) is provided inside the mounting slot (3), and the positioning assembly (4) includes a servo motor (401), a material placement table (402), a mounting plate (403), an electric telescopic rod (404), a mounting block (405), a limiting slide groove (406), a limiting slider (407) and a clamping ring (408). The front end of the servo motor (401) is connected to the material placement table (402). , and mounting plates (403) are installed on both sides of the upper end of the material placement table (402), and an electric telescopic rod (404) is provided inside the mounting plate (403), and a mounting block (405) is installed at the front end of the electric telescopic rod (404), and a limiting slide groove (406) is provided inside the mounting block (405), and a limiting slider (407) is connected inside the limiting slide groove (406), and a clamping ring (408) is provided outside the limiting slider (407), and a processing component (5) is provided on the rear side of the upper end of the workbench (1).

2. The high-voltage transformer encapsulation machine with convenient positioning according to claim 1 is characterized in that: The material placement platform (402) is embedded in the installation slot (3), and the material placement platform (402) is rotationally connected to the installation slot (3) via a servo motor (401).

3. The high-voltage transformer encapsulation machine with convenient positioning according to claim 1 is characterized in that: The inner dimensions of the limiting sliding groove (406) are adapted to the outer dimensions of the limiting sliding block (407), and the limiting sliding block (407) is slidably connected to the mounting block (405) via the limiting sliding groove (406).

4. The high-voltage transformer encapsulation machine with convenient positioning according to claim 1 is characterized in that: There are two clamping rings (408), and the two clamping rings (408) are symmetrically arranged on both sides of the upper end of the material placement platform (402) with respect to the front center axis of the material placement platform (402).

5. The high-voltage transformer encapsulation machine with convenient positioning according to claim 1 is characterized in that: The processing assembly (5) comprises a mounting frame (501), a hydraulic cylinder (502) and a movable transverse plate (503); the hydraulic cylinder (502) is provided at the front side of the upper end of the mounting frame (501), and the movable transverse plate (503) is provided at the front end of the hydraulic cylinder (502).

6. The high-voltage transformer encapsulation machine with convenient positioning according to claim 5, characterized in that: The processing assembly (5) further comprises a limiting through hole (504), a limiting rod (505) and a tape wheel (506), and a limiting through hole (504) is provided at the rear end of the movable transverse plate (503), and the limiting through hole (504) is connected to the limiting rod (505) inside, and a tape wheel (506) is provided at the front side of the lower end of the movable transverse plate (503).

7. The high-voltage transformer encapsulation machine with convenient positioning according to claim 6, characterized in that: The hydraulic cylinder (502) and the movable transverse plate (503) are distributed vertically, and the hydraulic cylinder (502) and the movable transverse plate (503) are fixedly connected by bolts.

8. The high-voltage transformer encapsulation machine with convenient positioning according to claim 6, characterized in that: The inner dimensions of the limiting through hole (504) are adapted to the outer dimensions of the limiting rod (505), and the limiting rod (505) is embeddedly connected to the movable transverse plate (503) through the limiting through hole (504).

Citation Information

Patent Citations

  • Electronic transformer rubber coating machine

    CN213124147U