Terminal with high insertion mechanical property

By setting up multiple Z-shaped elastic bodies in the terminal body and arranging them in a staggered manner, the problem of traditional terminals being easily bent and broken is solved, high insertion mechanical properties and stable connection are achieved, and the defective product rate is reduced.

CN223334047UActive Publication Date: 2025-09-12SUZHOU AES AUTOPARTS CO LTD
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Patent Information

Application Number
CN202422556428.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-09-12
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Traditional I-shaped and W-shaped terminals are prone to bending and breaking during use, resulting in a high defective rate.

Method used

A first-stage elastomer, a second-stage elastomer, a third-stage elastomer, a fourth-stage elastomer and a fifth-stage elastomer are arranged in a Z-shape in the terminal body and are staggered with each other. The terminal is formed by integrated stamping to form a terminal with high insertion mechanical properties.

Benefits of technology

The insertion stability and service life of the terminal are improved, the incidence of bending and breaking is reduced, and the yield rate in the production process is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a terminal with high insertion mechanical property, which comprises a terminal main body, a comparison terminal a and a comparison terminal b, and the interior of the terminal main body is respectively provided with a first-section elastic body, a second-section elastic body, a third-section elastic body, a fourth-section elastic body and a fifth-section elastic body from bottom to top. A first-section elastic body, a second-section elastic body, a third-section elastic body, a fourth-section elastic body and a fifth-section elastic body are arranged in an existing terminal body, compared with a traditional W-shaped elastic body and a traditional I-shaped elastic body, the five elastic bodies have good insertion mechanical performance, displacement at one end is kept to have a stable mechanical peak value, and the five elastic bodies are in a Z shape and are not prone to deformation. Compared with the prior art, forming is easier in the stamping process, the occurrence rate of bending fracture can be reduced in the using process, the long service life can be kept in the using process of a customer, and the failure probability is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to terminals, and in particular relates to a terminal with high insertion mechanical properties. Background Art

[0002] Terminals with high insertion mechanical properties typically refer to connectors that maintain good contact and electrical performance during repeated plugging and unplugging. These terminals are particularly important in electronic devices, especially in applications that require frequent connection and disconnection, such as mobile devices, computers, and industrial equipment. However, traditional I- and W-shaped terminals are prone to bending and breaking in the middle during use, resulting in a high rate of defective products during use and production. Utility Model Content

[0003] The purpose of the present invention is to provide a terminal with high insertion mechanical properties to solve the problem in the above background art that the middle portion of the conventional I-shaped and W-shaped terminals is prone to bending and breaking during use.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solutions: a terminal with high insertion mechanical properties, comprising a terminal body, a comparison terminal a and a comparison terminal b;

[0005] The inside of the terminal body is respectively provided with a first-stage elastic body, a second-stage elastic body, a third-stage elastic body, a fourth-stage elastic body and a fifth-stage elastic body from bottom to top.

[0006] Preferably, the one-stage elastomer, the two-stage elastomer, the three-stage elastomer, the four-stage elastomer and the five-stage elastomer are all Z-shaped, and the one-stage elastomer, the two-stage elastomer, the three-stage elastomer, the four-stage elastomer and the five-stage elastomer are placed in opposite and staggered positions.

[0007] Preferably, the second-stage elastomer, the third-stage elastomer and the fourth-stage elastomer are the same, and the first-stage elastomer and the fifth-stage elastomer are the same.

[0008] Preferably, the one-stage elastomer, the two-stage elastomer, the three-stage elastomer, the four-stage elastomer and the five-stage elastomer are formed by integrated stamping, and the thickness of the one-stage elastomer, the two-stage elastomer, the three-stage elastomer, the four-stage elastomer and the five-stage elastomer at the bevel is one third of the thickness of the terminal body.

[0009] Preferably, the upper outer wall of the terminal body is fixedly connected with a terminal head, and the left and right outer walls of the terminal body are both provided with clamping blocks for being inserted into a designated position for fixing the position.

[0010] Preferably, a W-shaped elastic body is provided inside the comparison terminal a, and an I-shaped elastic body is provided inside the comparison terminal b.

[0011] Compared with the prior art, the present invention provides a terminal with high insertion mechanical properties, which has the following beneficial effects:

[0012] By improving the traditional terminals into existing terminals, the existing terminal body is provided with one-stage elastomer, two-stage elastomer, three-stage elastomer, four-stage elastomer and five-stage elastomer. Compared with the traditional W-shaped elastomer and I-shaped elastomer, the five elastomers have better insertion mechanical properties, maintaining a more stable mechanical peak value for the displacement of one end, and the five elastomers are Z-shaped, which is easier to form during the stamping process, and can reduce the incidence of bending and fracture during use, so that customers can maintain a longer service life and reduce the probability of failure during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of a terminal structure with high insertion mechanical properties according to the present invention.

[0014] Figure 2 This is a schematic diagram of the front view structure of a terminal with high insertion mechanical performance according to the present invention.

[0015] Figure 3 This is a schematic diagram of a top-view cross-sectional partial structure of a terminal with high insertion mechanical properties according to the present invention.

[0016] Figure 4 This is a schematic structural diagram of the comparative terminal a of the present invention.

[0017] Figure 5 This is a schematic diagram of a partial cross-sectional structure of a comparative terminal a of the present invention viewed from above.

[0018] Figure 6 This is a schematic structural diagram of the comparative terminal b of the present invention.

[0019] Figure 7 This is a schematic diagram of a top view of a partial cross-section of the comparative terminal b of the present invention.

[0020] In the figure: 1. Terminal body; 2. One-stage elastic body; 3. Two-stage elastic body; 4. Three-stage elastic body; 5. Four-stage elastic body; 6. Five-stage elastic body; 7. Terminal; 8. Comparison terminal a; 9. W-shaped elastic body; 10. Comparison terminal b; 11. I-shaped elastic body. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] The utility model provides Figure 1-7 A terminal with high insertion mechanical properties shown includes a terminal body 1, a comparative terminal a8, and a comparative terminal b10;

[0023] The interior of the terminal body 1 is respectively provided with a first-stage elastomer 2, a second-stage elastomer 3, a third-stage elastomer 4, a fourth-stage elastomer 5 and a fifth-stage elastomer 6 from bottom to top. When testing the usage condition of the terminal body 1, a force between sixty and one hundred and seventy Newtons is first used to insert and contact the PCB board. During the insertion test, the actual measured results of the terminal body 1 equipped with a first-stage elastomer 2, a second-stage elastomer 3, a third-stage elastomer 4, a fourth-stage elastomer 5 and a fifth-stage elastomer 6 are close to the target requirements and similar to the simulation results. The overall situation is smooth, so it can be adapted to the PCB board and put into mass production.

[0024] like Figure 2 and Figure 3 As shown, the first-stage elastomer 2, the second-stage elastomer 3, the third-stage elastomer 4, the fourth-stage elastomer 5 and the fifth-stage elastomer 6 are all Z-shaped, and the first-stage elastomer 2, the second-stage elastomer 3, the third-stage elastomer 4, the fourth-stage elastomer 5 and the fifth-stage elastomer 6 are placed in opposite and staggered positions. The second-stage elastomer 3, the third-stage elastomer 4 and the fourth-stage elastomer 5 are the same, and the first-stage elastomer 2 and the fifth-stage elastomer 6 are the same.

[0025] The Z-shaped first-stage elastomer 2, second-stage elastomer 3, third-stage elastomer 4, fourth-stage elastomer 5 and fifth-stage elastomer 6 are smoother during the test than the W-shaped elastomer 9 and the I-shaped elastomer 11. During the test, the force values ​​of the upper and lower limit states of the W-shaped elastomer 9 and the I-shaped elastomer 11 are quite different and not smooth enough. The staggered and different first-stage elastomer 2, second-stage elastomer 3, third-stage elastomer 4, fourth-stage elastomer 5 and fifth-stage elastomer 6 can ensure that their Z-shape is more stable and can maintain the stability rate when in use.

[0026] like Figure 2 and Figure 3 As shown, the first-stage elastomer 2, the second-stage elastomer 3, the third-stage elastomer 4, the fourth-stage elastomer 5 and the fifth-stage elastomer 6 are formed by integrated stamping, and the thickness of the first-stage elastomer 2, the second-stage elastomer 3, the third-stage elastomer 4, the fourth-stage elastomer 5 and the fifth-stage elastomer 6 at the bevel is one third of the thickness of the terminal body 1.

[0027] Compared with the W-shaped elastic body 9 and the I-shaped elastic body 11, the Z-shaped one-stage elastic body 2, the second-stage elastic body 3, the third-stage elastic body 4, the fourth-stage elastic body 5 and the fifth-stage elastic body 6 are easier to stamp and form, thereby reducing the defective product rate in production.

[0028] like Figure 1 、 Figure 4 and Figure 6 As shown, the upper outer wall of the terminal body 1 is fixedly connected to the terminal 7, and the left and right outer walls of the terminal body 1 are provided with blocks to be inserted into the specified position for position fixation. In contrast, the terminal a8 is provided with a W-shaped elastic body 9 inside, and the terminal b10 is provided with an I-shaped elastic body 11 inside.

[0029] By abutting the terminal 7 against the PCB board for testing, the blocks at the left and right ends of the terminal body 1 can be inserted into the corresponding slots on the corresponding plate, and the W-shaped elastomer 9 in the terminal a8 and the I-shaped elastomer 11 in the terminal b10 are compared with the Z-shaped first-stage elastomer 2, second-stage elastomer 3, third-stage elastomer 4, fourth-stage elastomer 5 and fifth-stage elastomer 6 inside the terminal body 1, so as to test the more suitable terminal for use.

[0030] The implementation principle of this embodiment is: when testing the usage status of the terminal body 1, first use a force between sixty and one hundred and seventy Newtons to insert and contact the PCB board. During the insertion test, the actual measured results of the terminal body 1 equipped with a first-stage elastomer 2, a second-stage elastomer 3, a third-stage elastomer 4, a fourth-stage elastomer 5 and a fifth-stage elastomer 6 are close to the target requirements and similar to the simulation results, and the overall situation is smooth, so that it can adapt to the PCB board and be put into mass production.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A terminal with high insertion mechanical properties, comprising a terminal body (1), a comparison terminal a (8) and a comparison terminal b (10); Its characteristics are: The terminal body (1) is provided with a first-stage elastic body (2), a second-stage elastic body (3), a third-stage elastic body (4), a fourth-stage elastic body (5) and a fifth-stage elastic body (6) from bottom to top.

2. The terminal with high insertion mechanical properties according to claim 1, characterized in that: The first-stage elastic body (2), the second-stage elastic body (3), the third-stage elastic body (4), the fourth-stage elastic body (5) and the fifth-stage elastic body (6) are all in a Z-shape, and the first-stage elastic body (2), the second-stage elastic body (3), the third-stage elastic body (4), the fourth-stage elastic body (5) and the fifth-stage elastic body (6) are arranged in mutually opposed and staggered positions.

3. The terminal with high insertion mechanical properties according to claim 1, characterized in that: The two-stage elastomer (3), the three-stage elastomer (4) and the four-stage elastomer (5) are the same, and the one-stage elastomer (2) and the five-stage elastomer (6) are the same.

4. The terminal with high insertion mechanical properties according to claim 1, characterized in that: The first-stage elastomer (2), the second-stage elastomer (3), the third-stage elastomer (4), the fourth-stage elastomer (5), and the fifth-stage elastomer (6) are formed by integrated stamping, and the thickness of the first-stage elastomer (2), the second-stage elastomer (3), the third-stage elastomer (4), the fourth-stage elastomer (5), and the fifth-stage elastomer (6) at the bevel angle is one-third of the thickness of the terminal body (1).

5. The terminal with high insertion mechanical properties according to claim 1, characterized in that: The upper outer wall of the terminal body (1) is fixedly connected to a terminal head (7), and the left and right outer walls of the terminal body (1) are both provided with clamping blocks for plugging into a designated position for position fixation.

6. The terminal with high insertion mechanical properties according to claim 1, characterized in that: A W-shaped elastic body (9) is provided inside the comparison terminal a (8), and an I-shaped elastic body (11) is provided inside the comparison terminal b (10).