Manual repairing tool for 10kV live working wire

By using a 10kV live conductor manual repair tool and applying special glue using a rubber-coated pipe clamp and a multi-link structure, the problem of oxidation corrosion of insulated conductors is solved, improving work efficiency and safety.

CN223334310UActive Publication Date: 2025-09-12HONGHE POWER SUPPLY BUREAU OF YUNNAN POWER GRID
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Patent Information

Application Number
CN202422446962.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-12
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

During live operations on overhead lines, the insulated conductors are prone to oxidation or corrosion after being stripped, leading to increased resistance and brittle fracture. Existing repair methods are dangerous and inefficient.

Method used

A 10kV live conductor manual repair tool is used, which includes a mounting base, a rubber-coated hose clamp, a multi-link structure, an insulating operating rod and an operating handle. The opening and closing of the rubber-coated hose clamp is controlled by a traction rope and the multi-link structure, and a special glue is applied to form a protective layer at the stripped part of the insulated wire.

Benefits of technology

It shortens the operation time, reduces the operation risk, improves the operation efficiency, and prevents the risk of electric shock through the insulation material and operating rod to ensure safe operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of overhead line hot-line work, and discloses a 10kV hot-line work wire manual repair tool, which comprises a mounting seat, a rubber-coated pipe clamp, a multi-connecting-rod structure, an insulating operating rod and an operating handle, the multi-connecting-rod structure is located in the installation base and comprises two sets of symmetrically-arranged connecting rod structures. One ends of the two groups of connecting rod structures are provided with rubber-coated pipe clamps which are oppositely arranged, and the other ends are hinged to the mounting base plate; one end of the insulating operating rod is detachably connected with the mounting seat, and the insulating operating rod is hollow and is provided with a traction rope; and one end of the traction rope is connected with the middle of the two groups of connecting rod structures, and the other end penetrates out of the tail end of the insulating operating rod and is connected with an operating handle. Opening and closing of the oppositely-arranged rubber-coated pipe clamps are controlled by the operating handle through the pulling rope and the multi-connecting-rod structure, and the inner walls of the rubber-coated pipe clamps are coated with special glue, so that a protective layer is formed at the stripping position of the insulating outer skin of the insulated wire through solidification of the special glue, and metal wires in the insulated wire are prevented from being oxidized or corroded due to weather influence.
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Description

Technical Field

[0001] The utility model relates to the technical field of live working on overhead lines, in particular to a manual repair tool for a 10kV live working conductor. Background Art

[0002] Live overhead line work involving bypass operations requires stripping small sections of the insulation from the conductors. This exposure exposes the conductor core to the atmosphere, where it can oxidize or corrode due to the weather. This increases resistance and can lead to brittle fracture, necessitating insulation repair. Currently, operators use insulating tape to wrap around the conductors, a time-consuming and dangerous process. Utility Model Content

[0003] In order to solve the above problems, the utility model proposes a 10kV live working conductor manual repair tool. The 10kV live working conductor manual repair tool is used to repair the insulation of the conductor core, which can shorten the operation time, reduce the movement amplitude, and at the same time keep the operator away from the live body, reducing the operation risk factor.

[0004] The technical solution adopted by this utility model is:

[0005] A 10kV live working conductor manual repair tool comprises a mounting seat, a rubber-coated hose clamp, a multi-link structure, an insulating operating rod and an operating handle; the multi-link structure is located in the mounting seat, and the multi-link structure is two symmetrically arranged groups of connecting rod structures; one end of the two groups of connecting rod structures extends to the outside of a group of mounting base plates and is installed with relatively arranged rubber-coated hose clamps, and the other end is hinged to the mounting base plates; one end of the insulating operating rod is detachably connected to the mounting seat, and the insulating operating rod is hollow inside and is provided with a traction rope; one end of the traction rope passes through the insulating operating rod and extends into the mounting seat, and is connected to the middle of the two groups of connecting rod structures through a joint, and the other end passes through the tail end of the insulating operating rod and is connected to the operating handle; the operating handle controls the opening and closing of the relatively arranged rubber-coated hose clamps through the traction rope and the multi-link structure.

[0006] Furthermore, the mounting seat includes a group of mounting base plates, which are arranged at intervals, and the rear ends of the group of mounting base plates are formed with connection ends that can be connected to the insulating operating rod.

[0007] Furthermore, the connecting end of the mounting seat is formed with an external thread structure, one end of the insulating operating rod is formed with a threaded hole, and the connecting end of the mounting seat is threadedly connected to the insulating operating rod.

[0008] Furthermore, each group of link structures in the multi-link structure includes a support arm rod and an opening control rod; one end of the support arm rod extends to the outside of a group of mounting base plates and is installed with a rubber hose clamp, and the other end is hingedly installed between a group of mounting base plates through an axis, and is close to the connecting end side of the mounting seat; one end of the opening control rod is hinged to the middle section of the support arm rod through the axis, and the other ends of the two groups of opening control rods extend to the central axis of the mounting seat, and are connected to the joint at one end of the traction rope through the axis.

[0009] Furthermore, the middle section of the support arm rod is provided with a mounting groove that is hinged to the opening control rod.

[0010] Furthermore, the rubber-coated pipe clamp is an arc-shaped plate structure, the outer wall of which is fixedly connected to one end of the support arm, and the inner wall of which can be coated with special glue.

[0011] Furthermore, a mounting hole that matches the connector is provided in the connection end of the mounting seat, and a spring is provided in the mounting hole, with two sides of the spring contacting the inner wall of the mounting hole and the connector respectively.

[0012] The beneficial effects of the utility model are:

[0013] This 10kV live conductor manual repair tool uses an operating handle to control the opening and closing of relatively arranged rubber-coated hose clamps through a traction rope and a multi-link structure. The inner wall of the rubber-coated hose clamp is coated with special glue, which solidifies at the point where the insulation of the insulated conductor is stripped to form a protective layer, preventing the metal wire in the insulated conductor from being oxidized or corroded by the weather.

[0014] This 10kV live conductor manual repair tool is made of insulating material, ensuring it is non-conductive. Operated via an insulated operating lever, it effectively prevents electric shock and ensures operational safety. This lightweight, easy-to-use, and conveniently disassembled tool efficiently repairs stripped insulation on insulated conductors. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model 10kV live working conductor manual repair tool;

[0017] Figure 2 、 Figure 3 、 Figure 4 This is a schematic diagram of the internal structure of the utility model 10kV live working conductor manual repair tool;

[0018] In the figure: 1. Mounting base; 2. Rubber-coated hose clamp; 3. Multi-link structure; 4. Insulated operating rod; 5. Operating handle; 6. Pull rope; 7. Mounting base plate; 8. Connecting end; 9. Support arm; 10. Opening control lever; 11. Mounting slot; 12. Special glue; 13. Mounting hole; 14. Spring; 15. Insulated wire. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.

[0020] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other. It should be noted that similar numbers and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0021] Aiming at the problem of oxidation or corrosion of insulated wires due to climate influence after the insulation sheath is stripped, this embodiment provides a 10kV live wire manual repair tool. Figure 1 and Figure 2 As shown, the 10kV live working conductor manual repair tool includes a mounting base 1, a rubber-coated hose clamp 2, a multi-link structure 3, an insulating operating rod 4 and an operating handle 5; wherein, the multi-link structure 3 is located in the mounting base 1, and the multi-link structure 3 is two sets of connecting rod structures arranged symmetrically; one end of the two sets of connecting rod structures extends to the outside of a set of mounting base plates 7, and is installed with relatively arranged rubber-coated hose clamps 2, and the other end is hinged on the mounting base plate 7; one end of the insulating operating rod 4 is detachably connected to the mounting base 1, and the inside of the insulating operating rod 4 is hollow and is provided with a traction rope 6; one end of the traction rope 6 passes through the insulating operating rod 4 and extends into the mounting base 1, and is connected to the middle of the two sets of connecting rod structures through a joint, and the other end passes through the tail end of the insulating operating rod 4 and is connected to the operating handle 5.

[0022] like Figure 2As shown, when using the 10kV live conductor manual repair tool, one hand holds the tail end of the insulating operating rod 4 and the other hand slightly pulls the operating handle 5; after slightly pulling the operating handle 5, the operating handle 5 controls the relatively arranged rubber-covered hose clamp 2 through the traction rope 6 and the multi-link structure 3 to form a Figure 2 After applying the special glue 12, the 10kV live wire manual repair tool is moved to the insulation stripping position of the insulated wire 15 by the insulating operating rod 4. After the insulated wire 15 is located in the middle of the set of relatively set rubber-coated pipe clamps 2, the operating handle 5 is pulled hard. The operating handle 5 controls the relatively set rubber-coated pipe clamps 2 to move in a certain direction through the traction rope 6 and the multi-link structure 3. Figure 3 After the special glue 12 solidifies, the operating handle 5 is released, and the pair of oppositely arranged rubber-coated pipe clamps 2 automatically return to the separated state shown in Figure 4. At this time, the special glue 12 solidifies at the point where the insulation of the insulated wire 15 is stripped, forming a protective layer, preventing the metal wires in the insulated wire 15 from oxidation or corrosion due to weathering.

[0023] Furthermore, in order to realize the above working principle, the mounting base 1, the rubber-coated hose clamp 2, the multi-link structure 3, the insulating operating rod 4 and the operating handle 5 in this embodiment adopt the following specific structure:

[0024] Mounting seat 1: Figure 1 and Figure 2 As shown, the mounting seat 1 in this embodiment includes a group of mounting base plates 7, which are arranged at intervals, and the gaps between the group of mounting base plates 7 are used for the installation of the multi-link structure 3; the rear ends of the group of mounting base plates 7 are formed with connecting ends 8 that can be connected to the insulating operating rod 4; in order to ensure the safety of the use of the 10kV live working conductor manual repair tool, the mounting seat 1 is made of insulating material as a whole.

[0025] Multi-link structure 3: Figure 2 、 Figure 3 and Figure 4 As shown, each group of link structures of the multi-link structure 3 includes a support arm 9 and an opening control rod 10. One end of the support arm 9 extends to the outside of a group of mounting base plates 7 and is installed with a rubber-coated hose clamp 2, and the other end is hingedly installed between a group of mounting base plates 7 through a shaft, and is close to the side of the connecting end 8 of the mounting base 1. One end of the opening control rod 10 is hinged to the middle section of the support arm 9 through a shaft, and the other ends of the two groups of opening control rods 10 extend to the central axis of the mounting base 1 and are connected to the joint at one end of the traction rope 6 through a shaft. In order to ensure the safety of the use of the 10kV live working conductor manual repair tool, the multi-link structure 3 is made of insulating materials, except for the shaft made of metal material, and the support arm 9 and the opening control rod 10 are made of insulating materials.

[0026] In order to minimize the distance between a set of mounting base plates 7, as shown in FIG. Figure 2 、 Figure 3 and Figure 4 As shown, in this embodiment, the middle section of the support arm 9 is provided with a mounting slot 11 that is hingedly connected to the opening control lever 10. One end of the opening control lever 10 is hingedly mounted to the mounting slot 11 in the middle section of the support arm 9 via a shaft. The provision of the mounting slot 11 not only reduces the spacing between a set of mounting base plates 7, but also limits the maximum opening angle of a single support arm 9.

[0027] When the joint is stressed, the other ends of the two sets of opening control rods 10 change with the position of the joint. Figure 3 As shown, when the joint is forced to move toward the side of the insulating operating rod 4, the two sets of opening control rods 10 pull the support arm rod 9, so that the end of the support arm rod 9 extending outside the installation base plate 7 is closed toward the middle, thereby achieving the closure of a set of relatively set rubber-coated hose clamps 2. Figure 4 As shown, when the joint is forced to move forward, the two sets of opening control rods 10 pull the support arm rod 9, so that the end of the support arm rod 9 extending outside the mounting base plate 7 opens outward, thereby realizing the separation of a set of relatively arranged rubber-coated hose clamps 2.

[0028] In addition, due to the process of the joint being forced to move forward, if the tension of the traction rope 6 is relied upon alone, the stable realization of the outward extension of a set of support arm rods 9 cannot be guaranteed. Figure 2 、 Figure 3 and Figure 4 As shown, in this embodiment, a mounting hole 13 that matches the joint is further provided in the connecting end 8 of the mounting base 1, and a spring 14 is provided in the mounting hole 13, and both sides of the spring 14 are in contact with the inner wall of the mounting hole 13 and the joint respectively; the restoring force of the spring 14 is used to push the joint forward to ensure the stable realization of the outward extension action of a set of support arm rods 9.

[0029] Rubber hose clamp 2: Figures 1 to 4 As shown, the rubber-coated hose clamp 2 in this embodiment is made of an insulating material with low adhesion to the special adhesive 12. The rubber-coated hose clamp 2 is formed into an arc-shaped plate structure. The advantages of using an arc-shaped plate structure are: first, the special adhesive 12 can be applied to the inner wall of the arc-shaped plate structure; second, a set of arc-shaped plates can be closed to clamp the insulated wire 15. A connecting plate is formed on the outer wall of the arc-shaped plate structure, which is fixedly connected to one end of the support arm 9 via the connecting plate.

[0030] Insulating operating rod 4: The insulating operating rod 4 is a secondary modification of the commercially available finished insulating operating rod 4. The T-head at the front end of the insulating operating rod 4 is removed, and a threaded hole that is compatible with the connecting end 8 of the mounting seat 1 is processed at the front end; at the same time, an external thread is processed on the outer surface of the connecting end 8 of the mounting seat 1 so that the connecting end 8 of the mounting seat 1 and the insulating operating rod 4 can be threadedly connected.

[0031] In addition, since the interior of the commercially available finished insulating operating rod 4 is hollow, it is also convenient to lay out the traction rope 6. One end of the traction rope 6 passes through the insulating operating rod 4 and extends into the mounting seat 1, and is fixedly connected to the joint at the mounting hole 13 in the mounting seat 1; the other end of the traction rope 6 passes through the hole punched at the tail end of the insulating operating rod 4 and is fixedly connected to the operating handle 5.

[0032] To sum up, the opening and closing of the relatively arranged rubber-coated hose clamp 2 is controlled by the operating handle 5 through the traction rope 6 and the multi-link structure 3, and the special glue 12 is coated on the inner wall of the rubber-coated hose clamp 2, so that the special glue 12 is solidified at the place where the insulation sheath of the insulated wire 15 is stripped to form a protective layer, thereby preventing the metal wire in the insulated wire 15 from being oxidized or corroded by the weather.

[0033] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.

Claims

1. A 10kV live working conductor manual repair tool, characterized by: It includes a mounting seat, a rubber-coated hose clamp, a multi-link structure, an insulating operating rod and an operating handle; the multi-link structure is located in the mounting seat, and the multi-link structure is two sets of symmetrically arranged connecting rod structures; one end of the two sets of connecting rod structures extends to the outside of a set of mounting base plates, and is installed with relatively arranged rubber-coated hose clamps, and the other end is hinged to the mounting base plates; one end of the insulating operating rod is detachably connected to the mounting seat, and the inside of the insulating operating rod is hollow and provided with a traction rope; one end of the traction rope passes through the insulating operating rod and extends into the mounting seat, and is connected to the middle of the two sets of connecting rod structures through a joint, and the other end passes through the tail end of the insulating operating rod and is connected to the operating handle; the operating handle controls the opening and closing of the relatively arranged rubber-coated hose clamps through the traction rope and the multi-link structure.

2. The 10kV live working conductor manual repair tool according to claim 1, characterized in that: The mounting seat includes a group of mounting base plates, which are arranged at intervals, and the rear ends of the group of mounting base plates are formed with connecting ends that can be connected to the insulating operating rod.

3. The 10kV live working conductor manual repair tool according to claim 2, characterized in that: The connecting end of the mounting seat is formed with an external thread structure, one end of the insulating operating rod is formed with a threaded hole, and the connecting end of the mounting seat is threadedly connected to the insulating operating rod.

4. The 10kV live working conductor manual repair tool according to claim 2, characterized in that: Each link structure of the multi-link structure includes a support arm and an opening control rod; one end of the support arm extends to the outside of a set of mounting base plates and is installed with a rubber hose clamp, and the other end is hingedly installed between a set of mounting base plates through an axis, and is close to the connecting end side of the mounting seat; one end of the opening control rod is hinged to the middle section of the support arm through a axis, and the other ends of the two sets of opening control rods extend to the central axis of the mounting seat, and are connected to the joint at one end of the traction rope through a axis.

5. The 10kV live working conductor manual repair tool according to claim 4, characterized in that: The middle section of the support arm rod is provided with a mounting groove which is hinged to cooperate with the opening control rod.

6. The 10kV live conductor manual repair tool according to claim 4, characterized in that: The rubber-coated pipe clamp is an arc-shaped plate structure, the outer wall of which is fixedly connected to one end of the support arm rod, and the inner wall of which can be coated with special glue.

7. The 10kV live working conductor manual repair tool according to claim 1, characterized in that: A mounting hole matching the connector is provided in the connection end of the mounting seat, and a spring is provided in the mounting hole, with two sides of the spring contacting the inner wall of the mounting hole and the connector respectively.