Explosion-proof junction box for pipeline refueling truck
By designing an explosion-proof junction box, the problems of ablation and safety hazards caused by crimping multiple power lines of pipeline refueling trucks on the battery pile head at the same time are solved, thereby improving the safety and convenience of the circuit.
Patent Information
- Application Number
- CN202421983742.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The power lines of multiple auxiliary electrical equipment of the pipeline refueling truck are crimped onto the same battery terminal, causing terminal erosion and posing a safety hazard.
An explosion-proof junction box for pipeline refueling vehicles is designed, which includes a junction box body, a distribution board and a detachable structure. The distribution board is used to divert the battery power to various auxiliary power devices, avoiding the simultaneous crimping of multiple power lines on the same terminal.
It eliminates the hidden dangers of ablation and line fire caused by loose connection of terminal piles, improves the safety and convenience of the circuit, and facilitates circuit maintenance and troubleshooting.
Smart Images

Figure CN223334360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of junction boxes, in particular to an explosion-proof junction box for a pipeline refueling vehicle. Background Art
[0002] When the pipeline refueling truck leaves the factory, the battery connection line is powered by crimping the power connection of the auxiliary power equipment.
[0003] In addition to the starter and charger connection cables that were crimped on the original vehicle at the factory, the battery terminal of the pipeline refueling truck has added electrical equipment such as the upper part, on-board intercom, electronic flow meter, 360 monitoring system and smart aviation fuel system according to usage needs. Some vehicles are also connected to the generator battery low-power device and exhaust emission monitoring device, etc., all of which require separate power supply. The single wires are crimped on the battery terminal at the same time using a compression ring.
[0004] The power lines of multiple auxiliary equipment are crimped onto one battery terminal of a pipeline refueling truck, causing the battery terminal fastening nut to burn out due to the large number of wiring heads and loose crimping. In addition to affecting the normal operation of the vehicle, there is also a safety hazard of circuit fire. Utility Model Content
[0005] In order to solve the problems in the prior art where the power lines of multiple auxiliary electrical equipment of a pipeline refueling vehicle are crimped onto the same battery terminal, which may cause terminal erosion and pose safety hazards, the present application provides an explosion-proof junction box for a pipeline refueling vehicle.
[0006] In order to achieve the above-mentioned purpose, the technical solution adopted in this application is: an explosion-proof junction box for a pipeline refueling vehicle, comprising: a junction box body, the junction box body being a hollow structure, and having a wire inlet and a plurality of wire outlets for passing wires on the junction box body;
[0007] The distribution board includes a base, a power supply terminal electrically connected to the power supply, and a plurality of power supply terminals. The base is arranged in the junction box body, the power supply terminal and the plurality of power supply terminals are all arranged on the base, and the plurality of power supply terminals are respectively electrically connected to the power supply terminals.
[0008] In some embodiments of the present invention, the above-mentioned junction box body includes a bottom groove and a cover body. The bottom groove is used to connect with the pipeline refueling truck. The cover body is arranged at the mouth of the bottom groove. A water retaining limit plate is arranged around the mouth of the bottom groove. The abutting end of the cover body and the bottom groove is located on the inner side of the water retaining limit plate.
[0009] In some embodiments of the present invention, a sealing strip is provided between the bottom groove and the cover body, a receiving groove is circumferentially opened on one side of the bottom groove close to the cover body, the sealing strip is provided in the receiving groove, and the cover body abuts against the sealing strip.
[0010] In some embodiments of the present invention, a detachable structure for installing a distribution board is provided between the bottom groove and the base. The detachable structure includes a guide rail and a clip. The guide rail is provided on the bottom groove, the clip is clipped on the guide rail, and the base is provided on the clip.
[0011] In some embodiments of the present invention, the above-mentioned buckle includes a substrate, a positioning buckle, a locking buckle and a locking spring. The substrate is connected to the base by screws, the positioning buckle is fixedly set on the substrate, the locking buckle is slidably set on the substrate, and a clamping gap is formed between the locking buckle and the positioning buckle, and the locking spring is respectively connected to the substrate and the locking buckle.
[0012] In some embodiments of the present invention, both the cable inlet and the cable outlet are provided with cable glands.
[0013] In some embodiments of the present invention, a plurality of nameplate protective shells are provided on the junction box body, and the nameplate protective shells correspond to the wire outlets one by one.
[0014] In some embodiments of the present invention, a plurality of reinforcing rods are embedded in the side walls of the bottom groove at even intervals.
[0015] Beneficial effects:
[0016] 1. By connecting the power supply terminals on the distribution board to the battery terminals to draw power, the distribution board will divert the drawn power to various auxiliary power-consuming equipment through several power-taking terminals, avoiding the need to crimp the power connection lines of the newly added auxiliary power-consuming equipment of the pipeline refueling truck to the same terminal terminal of the battery, eliminating safety hazards such as terminal pile burning and line fire caused by false connection of the terminal pile.
[0017] 2. The power output of the battery is diverted in an orderly manner through the distribution board, which facilitates subsequent circuit maintenance and troubleshooting without affecting other circuit systems of the original vehicle, and improves the convenience and safety of using auxiliary electrical equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0019] Figure 1 This is a schematic structural diagram of an embodiment of the present application;
[0020] Figure 2 Schematic diagram of the internal structure of the bottom tank in the embodiment of the present application Figure 1 ;
[0021] Figure 3 Schematic diagram of the internal structure of the bottom tank in the embodiment of the present application Figure 2 ;
[0022] Figure 4 This is a schematic diagram of the buckle structure of an embodiment of the present application;
[0023] Figure 5 A partial cross-sectional view of an embodiment of the present application;
[0024] Figure 6 for Figure 5 A partial enlarged view of point A in the middle.
[0025] In the figure: 1-junction box body; 101-bottom groove; 102-cover; 2-line inlet; 3-line outlet; 4-distribution board; 401-base; 402-power supply terminal; 403-power extraction terminal; 5-water retaining plate; 6-sealing strip; 7-guide rail; 8-clip; 801-base plate; 802-positioning buckle; 803-locking buckle; 804-locking spring; 9-cable head; 10-nameplate protective shell; 11-reinforcement rod. DETAILED DESCRIPTION
[0026] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0029] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0030] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0031] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0032] Example
[0033] Please refer to Figures 1-6 This embodiment provides an explosion-proof junction box for a pipeline refueling vehicle, comprising: a junction box body 1, the junction box body 1 being a hollow structure, and having a wire inlet 2 and a plurality of wire outlets 3 for passing wires;
[0034] The distribution board 4 includes a base 401, a power supply terminal 402 electrically connected to the power supply, and a plurality of power supply terminals 403. The base 401 is arranged in the junction box body 1, and the power supply terminal 402 and the plurality of power supply terminals 403 are all arranged on the base 401, and the plurality of power supply terminals 403 are respectively electrically connected to the power supply terminal 402.
[0035] In this embodiment, the junction box body 1 is hoisted onto a pipeline refueling truck and is used to accommodate and install a distribution board 4. Transmission wires are routed through the sidewalls of the junction box body 1, facilitating power supply to various auxiliary electrical devices. Specifically, the cable inlet 2 is used to route wires from the pipeline refueling truck's battery to the power transmission terminal 402, while the cable outlet 3 is used to route wires from the auxiliary electrical devices to the power transmission terminal 402. This facilitates the neat and orderly arrangement of transmission wires, facilitating maintenance and the installation of additional auxiliary electrical devices.
[0036] In this embodiment, the distribution board 4 is used to distribute the power drawn from the battery to various auxiliary electrical devices. The wires of each auxiliary electrical device are sequentially crimped to the distribution board 4, meeting the needs of multiple auxiliary electrical devices in simultaneous use and improving the efficiency of wire usage. While branching the wires, the distribution board 4 ensures that the power drawn by each auxiliary electrical device is stable, avoiding power instability caused by excessive loads simultaneously crimped to the battery connectors.
[0037] Please refer to Figure 1-Figure 5 In some implementations of this embodiment, the above-mentioned junction box body 1 includes a bottom groove 101 and a cover body 102. The bottom groove 101 is used to connect to the pipeline refueling truck. The cover body 102 is covered at the mouth of the bottom groove 101. A water retaining plate 5 is circumferentially arranged around the mouth of the bottom groove 101. The abutting end of the cover body 102 and the bottom groove 101 is located on the inner side of the water retaining plate 5.
[0038] In this embodiment, the bottom trough 101 and the cover 102 can be enclosed to form a closed structure, which prevents dust and moisture from entering. When repairing, the cover 102 can be removed to facilitate the repair of the distribution board 4, thereby improving the convenience of repair.
[0039] In this embodiment, the above-mentioned water retaining plate 5 is used to prevent water from entering the interior of the junction box body 1. During installation, the plane where the mouth of the bottom trough 101 is located is perpendicular to the ground, and rainwater will impact the top of the connecting surface between the bottom trough 101 and the cover body 102. The water retaining plate 5 blocks the vertically falling rainwater, preventing the rainwater from impacting the bottom trough 101.
[0040] Furthermore, the water retaining plate 5 is used for aligning and installing the cover 102 and the bottom trough 101, so as to facilitate the rapid docking of the bottom trough 101 and the cover 102 and improve the convenience of installation.
[0041] Please refer to Figure 5 and Figure 6 In some implementations of this embodiment, a sealing strip 6 is provided between the bottom groove 101 and the cover body 102. A receiving groove (not marked in the figure) is circumferentially opened on one side of the bottom groove 101 close to the cover body 102. The sealing strip 6 is arranged in the receiving groove, and the cover body 102 abuts against the sealing strip 6.
[0042] In this embodiment, the above-mentioned sealing strip 6 is used to increase the sealing effect of the docking gap between the cover body 102 and the bottom groove 101. It should be noted that after the above-mentioned cover body 102 and the bottom groove 101 are docked, screws are inserted through the top of the cover body 102 into the side wall of the bottom groove 101 to install the junction box, so that the mouth of the cover body 102 continuously squeezes the sealing strip 6 installed at the mouth of the bottom groove 101, which greatly improves the waterproof and dustproof level of the junction box body 1.
[0043] Please refer to Figure 3 and Figure 4 In some implementations of this embodiment, a detachable structure for installing the distribution board 4 is provided between the bottom groove 101 and the base 401. The detachable structure includes a guide rail 7 and a buckle 8. The guide rail 7 is provided on the bottom groove 101, the buckle 8 is connected to the guide rail 7, and the base 401 is provided on the buckle 8.
[0044] In this embodiment, the detachable structure is used for disassembly and assembly of the distribution board 4 , which facilitates disassembly and repair of the distribution board 4 or replacement of the distribution board 4 , thereby improving the convenience of disassembly and assembly of the distribution board 4 .
[0045] Specifically, the above-mentioned is fixed to the bottom of the bottom groove 101 by screws, the above-mentioned buckle 8 is clamped on the guide rail 7, and the base 401 of the distribution board 4 is fixed on the buckle 8. The distribution board 4 can be removed from the guide rail 7 by separating the buckle 8 from the guide rail 7, and the distribution board 4 is easy to install quickly after the inspection is completed, thereby improving the convenience of disassembly and assembly of the distribution board 4.
[0046] Please refer to Figure 3 and Figure 4 In some implementations of this embodiment, the above-mentioned buckle 8 includes a substrate 801, a positioning buckle 802, a locking buckle 803 and a locking spring 804. The substrate 801 is connected to the base 401 by screws, the positioning buckle 802 is fixedly set on the substrate 801, and the locking buckle 803 is slidably set on the substrate 801, and a clamping gap is formed between the locking buckle 803 and the positioning buckle 802. The locking spring 804 is respectively connected to the substrate 801 and the locking buckle 803.
[0047] In this embodiment, the above-mentioned substrate 801 is connected to the base 401 by screws, and there are two positioning buckles 802, which are symmetrically arranged on both sides of the substrate 801. The above-mentioned positioning buckle 802 is provided with a first groove for accommodating the edge of the guide rail 7, and the above-mentioned locking buckle 803 has a second groove adapted to the edge of the guide rail 7. During installation, the second groove of the locking buckle 803 is aligned with the edge of the guide rail 7, and the edge of one side of the guide rail 7 is clamped into the second groove. The locking spring 804 is stretched and driven to increase the width of the clamping gap to allow the guide rail 7 to enter. After the guide rail 7 enters, the locking spring 804 contracts to clamp the other side of the guide rail 7 into the first groove to achieve clamping. During disassembly, pull the locking buckle 803 to stretch the locking spring 804 and remove it.
[0048] Please refer to Figure 1-Figure 5 In some implementations of this embodiment, both the cable inlet 2 and the cable outlet 3 are provided with cable glands 9 .
[0049] In this embodiment, the cable gland 9 can be used for passing wires through, so as to enhance the waterproof and dustproof effect of the connection between the wire inlet 2 and the wire outlet 3 of the junction box body 1 .
[0050] Please refer to Figure 2 In some implementations of this embodiment, a plurality of nameplate protective shells 10 are provided on the junction box body 1 , and the nameplate protective shells 10 correspond one-to-one to the wire outlets 3 .
[0051] In this embodiment, the nameplate protective shell 10 is used to place an identification nameplate, and the wire power transmission auxiliary equipment corresponding to the position of the outlet 3 is recorded through the identification nameplate, which is convenient for quick maintenance.
[0052] Please refer to Figure 5 and Figure 6 In some implementations of this embodiment, a plurality of reinforcing rods 11 are evenly spaced and embedded in the sidewalls of the bottom groove 101 .
[0053] In this embodiment, the reinforcing rod 11 is embedded in the side wall of the bottom groove 101 to increase the structural strength of the junction box body 1 .
[0054] When in use, fix the guide rail 7 to the bottom of the bottom groove 101, install the distribution board 4 on the buckle 8, clamp the distribution board 4 to the guide rail 7 through the buckle 8, install the junction box body 1 near the battery of the pipeline oil delivery vehicle, crimp the wires for outputting electric energy from the battery to the power supply terminal 402 through the wire inlet 2, pass the wires for supplying electric energy to the auxiliary electrical equipment into the junction box body 1 through the wire outlet 3, crimp them to the power supply terminal 403, align the cover body 102 with the mouth of the bottom groove 101, and drive the cover body 102 to abut the sealing strip 6 at the mouth of the bottom groove 101 by screwing.
[0055] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. An explosion-proof junction box for a pipeline refueling vehicle, characterized in that: include: A junction box body (1), the junction box body (1) being a hollow structure, and provided with a wire inlet (2) for passing wires and a plurality of wire outlets (3); A distribution board (4) includes a base (401), a power transmission terminal (402) electrically connected to a power source, and a plurality of power extraction terminals (403). The base (401) is arranged in the junction box body (1), the power transmission terminal (402) and the plurality of power extraction terminals (403) are all arranged on the base (401), and the plurality of power extraction terminals (403) are respectively electrically connected to the power transmission terminal (402).
2. The explosion-proof junction box for pipeline refueling vehicles according to claim 1, characterized in that: The junction box body (1) comprises a bottom groove (101) and a cover body (102); the bottom groove (101) is used to be connected to a pipeline refueling vehicle; the cover body (102) is arranged to cover the mouth of the bottom groove (101); a water retaining plate (5) is arranged around the mouth of the bottom groove (101); the end of the cover body (102) abutting the bottom groove (101) is located on the inner side of the water retaining plate (5).
3. The explosion-proof junction box for pipeline refueling vehicles according to claim 2, characterized in that: A sealing strip (6) is provided between the bottom groove (101) and the cover body (102); a receiving groove is circumferentially provided on one side of the bottom groove (101) close to the cover body (102); the sealing strip (6) is provided in the receiving groove, and the cover body (102) abuts against the sealing strip (6).
4. The explosion-proof junction box for pipeline refueling vehicles according to claim 2, characterized in that: A detachable structure for installing a distribution board (4) is provided between the bottom groove (101) and the base (401), the detachable structure comprising a guide rail (7) and a buckle (8), the guide rail (7) being provided in the bottom groove (101). The buckle (8) is connected to the guide rail (7), and the base (401) is arranged on the buckle (8).
5. The explosion-proof junction box for pipeline refueling vehicles according to claim 4, characterized in that: The buckle (8) includes a base plate (801), a positioning buckle (802), a locking buckle (803) and a locking spring (804); the base plate (801) is connected to the base (401) by screws; the positioning buckle (802) is fixedly arranged on the base plate (801); the locking buckle (803) is slidably arranged on the base plate (801); and a clamping gap is formed between the locking buckle (803) and the positioning buckle (802); and the locking spring (804) is respectively connected to the base plate (801) and the locking buckle (803).
6. The explosion-proof junction box for pipeline refueling vehicles according to claim 1, characterized in that: The line inlet (2) and the line outlet (3) are both provided with cable glands (9).
7. The explosion-proof junction box for pipeline refueling vehicles according to claim 1, characterized in that: A plurality of nameplate protective shells (10) are provided on the junction box body (1), and the nameplate protective shells (10) correspond one-to-one to the wire outlets (3).
8. The explosion-proof junction box for pipeline refueling vehicles according to claim 2, characterized in that: A plurality of reinforcing rods (11) are evenly spaced and embedded in the side wall of the bottom groove (101).