Foil cleaning solution regenerating and filtering device

By designing a foil cleaning liquid regeneration filtration device and utilizing a combination of a filtration unit and a heat exchange component, the cleaning liquid is filtered and the temperature is controlled, thus solving the problem of impurities in the cleaning liquid affecting the surface quality of the foil and improving the cleaning effect and the surface quality of the foil.

CN223336891UActive Publication Date: 2025-09-16无锡申康科技有限公司
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Patent Information

Application Number
CN202422624518.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-09-16
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

The existing foil cleaning fluid contains impurities, which affect the surface quality of the foil and may cause tiny holes.

Method used

A foil cleaning fluid regeneration and filtration device was designed, comprising a bracket, a filtration unit, and a piping unit. The filtration unit was connected to a degreasing tank via a heat exchange component to achieve filtration and temperature control of the cleaning fluid.

Benefits of technology

The circulating filtration of the filter assembly ensures that the cleaning liquid is free of impurities, maintains the optimal cleaning temperature, and improves the cleaning effect and surface quality of the foil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a foil cleaning fluid regenerating and filtering device which comprises a support, a pipeline unit and at least one filtering unit arranged on the support. The filtering unit comprises a heat exchange assembly and at least one filtering assembly, the filtering assembly is communicated with the degreasing tank, and a filtering loop is formed between the filtering assembly and the degreasing tank; a medium for heat exchange of the cleaning liquid flows in the pipeline unit; the heat exchange assembly communicates with the filtering loop and the pipeline unit and is used for heat exchange between the cleaning fluid and the medium. The filtering assembly is arranged to ensure that no impurity exists in the cleaning liquid, when the foil is cleaned, the surface of the foil can be prevented from being damaged, meanwhile, the heat exchange assembly can exchange heat with the cleaning liquid in the filtering loop, it can be ensured that the cleaning liquid in the degreasing tank is at the optimal cleaning temperature, and then the surface quality and the cleaning effect of the foil are ensured.
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Description

Technical Field

[0001] The present application relates to the technical field of impurity removal of strip cleaning fluids, and in particular to a regeneration and filtration device for foil cleaning fluids. Background Art

[0002] Foil is widely used in production, typically in thin sheets. Ultra-thin foil can be less than 0.02mm thick. During production, transportation, and storage, foil may come into contact with oil, dust, fingerprints, and other contaminants. These contaminants can affect the foil's surface quality and performance, necessitating cleaning with a cleaning solution to remove them.

[0003] At present, most foil cleaning lines in the domestic metallurgical industry produce a large amount of impurities or metal powder (such as copper powder) during the cleaning process. The more impurities in the cleaning fluid (hydrocarbon agent), the greater the impact on the cleaning effect of the foil surface. At the same time, the metal powder in the cleaning fluid can easily cause tiny holes on the surface of ultra-thin foil, thereby affecting its surface quality. Utility Model Content

[0004] The present application provides a foil cleaning liquid regeneration and filtration device to solve the problem that impurities exist in the existing cleaning liquid and easily affect the surface quality of the foil during cleaning.

[0005] A foil cleaning liquid regeneration and filtering device comprises a bracket and at least one filtering unit arranged on the bracket;

[0006] The filter unit includes a heat exchange component and at least one filter component connected to the degreasing tank, and the filter component is connected to the degreasing tank to form a filter circuit for filtering the cleaning liquid in the degreasing tank;

[0007] A piping unit is used to provide a medium for heat exchange with the cleaning liquid; the heat exchange component is connected to the filter circuit and the piping unit respectively, and is used for heat exchange between the medium and the cleaning liquid.

[0008] Preferably, the pipeline unit includes a first pipeline for flowing a hot medium and a second pipeline for flowing a cold medium, and the first pipeline and the second pipeline are connected to the heat exchange component.

[0009] Preferably, a first switch valve is provided on the first pipeline and the second pipeline respectively, and the first switch valve is used to open the first pipeline or the second pipeline to connect with the heat exchange component.

[0010] Preferably, the filter assembly includes a filter and a first detection assembly, the first detection assembly is used to detect the internal pressure of the filter, and the filter is provided with a liquid inlet pipe and a liquid outlet pipe connected to the degreasing tank.

[0011] Preferably, a second switch valve is provided on the liquid inlet pipe and the liquid outlet pipe respectively.

[0012] Preferably, the heat exchange component is connected to the liquid outlet pipe, and a first channel and a second channel are provided in the heat exchange component. The first channel is connected to the filter circuit, and the second channel is connected to the pipeline unit.

[0013] Preferably, it further comprises a second detection component, which is arranged in the filter circuit and is used to detect the temperature of the cleaning liquid.

[0014] Preferably, when at least two filter assemblies are provided, the filter assemblies are arranged side by side, and the degreasing tank is communicated with the filter assemblies connected in parallel.

[0015] Preferably, when there are at least two filter units, each filter unit corresponds to a degreasing tank, and the pipeline unit is connected to each heat exchange component respectively.

[0016] Preferably, it further comprises a control component, wherein the control component is electrically connected to the first switch valve and the filter component.

[0017] The beneficial effects of this application are:

[0018] (1) By providing a filter component connected to the degreasing tank, impurities or metal powder in the cleaning liquid in the degreasing tank can be filtered out in a circulating manner. While filtering the cleaning liquid, the heat exchange component and the pipeline unit can ensure that the cleaning liquid in the degreasing tank is always at the optimal cleaning temperature, thereby improving the cleaning effect of the foil, ensuring that there are no impurities in the cleaning liquid, and avoiding the influence of impurities in the cleaning liquid on the foil, thereby improving the surface quality of the foil after cleaning.

[0019] (2) When there are at least two filter components, the second switch valve can be used to control the cleaning liquid to enter any filter component. When the impurities in the filter component reach the upper limit, it can be switched to other filter components for filtering, thereby ensuring that the cleaning liquid can be continuously filtered without stopping the machine.

[0020] (3) When there are at least two filter units, the filter units correspond to the degreasing tanks one by one, and each filter unit can independently filter the corresponding degreasing tank, thereby improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a front view of the present application;

[0022] Figure 2 is a top view of the present application;

[0023] Figure 3 It is a left view of this application;

[0024] Figure 4 is a simplified schematic diagram of this application.

[0025] In the picture:

[0026] 1. Bracket, 10. Filter circuit;

[0027] 2. Filter unit, 21. Filter assembly, 211. Filter, 212. First detection assembly, 22. Heat exchange assembly, 2101. Liquid inlet pipe, 2102. Liquid outlet pipe;

[0028] 3. Pipeline unit, 31. first pipeline, 32. second pipeline;

[0029] 4. First switch valve, 5. Second detection component, 6. Second switch valve. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described in this application are only some embodiments of this application, not all embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] Example 1

[0032] See Figures 1 to 4 , further explain this application:

[0033] Combine Figure 1 , a foil cleaning liquid regeneration filter device is used to filter impurities in the cleaning liquid, which includes a bracket 1 and at least one filter unit 2 arranged on the bracket 1, the bracket is used to install the filter unit 2, the filter unit 2 includes a heat exchange component 22 and at least one filter component 21, the filter component 21 is connected to the degreasing tank, and is used to filter the cleaning liquid in the degreasing tank; a filter circuit 10 is formed between the filter component 21 and the degreasing tank, so that the cleaning liquid can flow and circulate in the filter circuit 10 for filtration, so as to ensure that there are no impurities in the cleaning liquid, thereby avoiding damage to the surface of the foil during cleaning and affecting the surface quality of the foil.

[0034] In order to ensure that the cleaning fluid in the degreasing tank is always at the optimal temperature; Figure 1, further comprising a piping unit 3, which is connected to an external supply device and has a medium flowing therein for exchanging heat with the cleaning liquid. It should be noted that the medium can exchange heat with the cleaning liquid, heating or cooling the cleaning liquid to control the temperature of the cleaning liquid; the medium can be water. The piping unit 3 comprises a first pipe 31 and a second pipe 32, both of which are connected by pipes. A hot medium flows in the first pipe 31 for exchanging heat with the cleaning liquid to heat it; a cold medium flows in the second pipe 32 for exchanging heat with the cleaning liquid to cool it, thereby ensuring that the cleaning liquid in the degreasing tank is at an optimal temperature, thereby improving the cleaning effect on the foil.

[0035] Combine Figure 1 The heat exchange assembly 22 is connected to the piping unit 3 and the filter pipeline, respectively, for exchanging heat between the medium and the cleaning fluid. In this embodiment, the heat exchange assembly 22 is a plate heat exchanger, wherein a first channel and a second channel are defined within the plate heat exchanger. The first channel is connected to the filter pipeline, and the second channel is connected to the piping unit 3. In other words, the second channel is connected to the first pipeline 31 and the second pipeline 32. During operation, the cleaning fluid entering the first channel exchanges heat with the medium (cold medium or hot medium) entering the second channel to maintain the temperature of the cleaning fluid.

[0036] The heat exchange component 22 is connected to the liquid outlet pipe 2102 , so that when the filtered cleaning liquid enters the heat exchange component 22 , impurities in the cleaning liquid can be prevented from entering the heat exchange component 22 .

[0037] Combine Figure 2 The first pipeline 31 and the second pipeline 32 are each provided with a first on-off valve 4. The first pipeline 31 and the second pipeline 32 can be connected to the first channel via a tee pipe. The first on-off valve 4 is used to open the first pipeline 31 or the second pipeline 32, respectively, to control the connection between the first pipeline 31 and the first channel, or to control the connection between the second pipeline 32 and the first channel; thereby controlling the delivery of the hot medium in the first pipeline 31 or the cold medium in the second pipeline 32 into the heat exchange assembly 22 for heat exchange with the cleaning fluid.

[0038] Combine Figure 1The filter assembly 21 includes a filter 211 and a first detection assembly 212. The filter 211 is used to filter the impurities and metal powder in the cleaning liquid. The filter 211 is provided with a liquid inlet pipe 2101 and a liquid outlet pipe 2102. The liquid inlet pipe 2101 and the liquid outlet pipe 2102 are connected to the degreasing tank; the first detection assembly 212 is a pressure sensor, which is used to detect the internal pressure of the filter 211 in real time; during operation, the cleaning liquid in the degreasing tank is transported into the filter 211 through the liquid inlet pipe 2101 for filtration, and after being filtered by the filter 211, it is transported back to the degreasing tank through the liquid outlet pipe 2102 for continued use to ensure that there are no impurities in the cleaning liquid.

[0039] The filter may include a barrel, a barrel cover, and a filter element arranged in the barrel for filtering impurities.

[0040] The second detection component 5 is also included and is disposed in the filtration circuit 10. The second detection component 5 is disposed on the liquid outlet pipe 2102 of the filter 211 and is a temperature sensor for real-time monitoring of the temperature of the cleaning liquid after heat exchange in the heat exchange component 22 and transported back to the degreasing tank.

[0041] The filter 211 also has a second on-off valve 6 on the liquid inlet pipe 2101 and the liquid outlet pipe 2102. The second on-off valve 6 can be a manual on-off valve. When replacing the filter element or repairing the filter 211, the second on-off valve 6 can close the liquid inlet pipe 2101 and the liquid outlet pipe 2102 to prevent the backflow of the cleaning liquid and facilitate maintenance.

[0042] The system further includes a control assembly electrically connected to the first on-off valve 4, the filter assembly 21, and the second detection assembly 5. The control assembly controls the first on-off valve 4 to open the first pipeline 31 or the second pipeline 32 based on an electrical signal fed back by the second detection assembly 5, allowing the hot medium in the first pipeline 31 or the cold medium in the second pipeline 32 to enter the heat exchange assembly 22 for heat exchange with the cleaning fluid, thereby regulating the temperature of the cleaning fluid. When the pressure in the filter 211 is excessive, the first detection assembly 212 feeds back an electrical signal to the control assembly to alert the operator to promptly repair or replace the filter.

[0043] In some embodiments, the filter unit 2 can be provided in plurality, and the filter unit 2 corresponds one-to-one to the degreasing tank, and can independently filter the cleaning liquid in the corresponding degreasing tank to improve the filtration efficiency; the filter unit 2 can be increased or decreased according to actual conditions. In this embodiment, there are two filter units 2.

[0044] Example 2

[0045] Based on Example 1, Example 2 differs from Example 1 in that, when there are at least two filter components 21 (21A, 21B), the filter components 21 (21A, 21B) are arranged side by side in parallel, and the degreasing tank is connected to the two parallel filter components 21 (21A, 21B).

[0046] Combine Figures 2 to 4 In this embodiment, two filter components 21 are taken as an example for explanation. The liquid inlet pipes 2101 of the two filter components 21 are connected to the degreasing tank, wherein the liquid inlet pipes 2101 can be connected to the degreasing tank through a three-way pipe, and the second switch valve 6 is respectively provided on the liquid inlet pipe 2101; the two filter components 21 can work independently; when there are too many impurities in any of the filter components 21, resulting in excessive pressure, the second switch valve 6 can be used to replace the other filter components 21 to work, so that the cleaning liquid can be continuously filtered without stopping the machine.

Claims

1. Foil cleaning liquid regeneration and filtration device, characterized by: It comprises a bracket and at least one filter unit arranged on the bracket; The filter unit includes a heat exchange component and at least one filter component, the filter component is connected to the degreasing tank to form a filter circuit for filtering the cleaning liquid in the degreasing tank; A piping unit is used to provide a medium for heat exchange with the cleaning liquid; the heat exchange component is connected to the filter circuit and the piping unit respectively, and is used for heat exchange between the medium and the cleaning liquid.

2. The foil cleaning liquid regeneration and filtration device according to claim 1, characterized in that: The pipeline unit includes a first pipeline for flowing a hot medium and a second pipeline for flowing a cold medium, and the first pipeline and the second pipeline are in communication with the heat exchange component.

3. The foil cleaning liquid regeneration and filtration device according to claim 2, characterized in that: The first pipeline and the second pipeline are respectively provided with a first switch valve, and the first switch valve is used to open the first pipeline or the second pipeline to communicate with the heat exchange component.

4. The foil cleaning liquid regeneration and filtration device according to claim 1, characterized in that: The filter assembly includes a filter and a first detection assembly, wherein the first detection assembly is used to detect the internal pressure of the filter. The filter is provided with a liquid inlet pipe and a liquid outlet pipe connected to the degreasing tank.

5. The foil cleaning liquid regeneration and filtration device according to claim 4, characterized in that: The liquid inlet pipe and the liquid outlet pipe are respectively provided with a second switch valve.

6. The foil cleaning liquid regeneration and filtration device according to claim 4, characterized in that: The heat exchange component is connected to the liquid outlet pipe. A first channel and a second channel are provided in the heat exchange component. The first channel is connected to the filter circuit, and the second channel is connected to the pipeline unit.

7. The foil cleaning liquid regeneration and filtration device according to claim 1, characterized in that: It also includes a second detection component, which is arranged in the filter circuit and is used to detect the temperature of the cleaning fluid.

8. The foil cleaning liquid regeneration and filtration device according to claim 1, characterized in that: When at least two filter assemblies are provided, the filter assemblies are arranged side by side, and the degreasing tank is communicated with the filter assemblies connected in parallel.

9. The foil cleaning liquid regeneration and filtration device according to claim 1, characterized in that: When there are at least two filter units, each filter unit corresponds to a degreasing tank, and the pipeline unit is connected to each heat exchange component.

10. The foil cleaning liquid regeneration and filtration device according to claim 3, characterized in that: It also includes a control component, which is electrically connected to the first switch valve and the filter component.