Autoclaved sand-lime brick production waste treatment mechanism
By introducing a buffer feed plate and an angle adjustment mechanism in the production of autoclaved fly-lime sand bricks, the problems of waste material blockage and crushing roller damage were solved, achieving stable crushing and clean production.
Patent Information
- Application Number
- CN202422738936.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-08
AI Technical Summary
During the production of autoclaved fly-lime sand bricks, waste materials can easily get stuck between the impact crushing plates and form blockages, and directly impact the crushing rollers, causing damage and affecting the crushing efficiency and equipment life.
A waste treatment mechanism for autoclaved fly-sand brick production is designed. The buffer feed plate in the feeding mechanism is used to buffer the waste, and the rotation of the impact plate is controlled by the angle adjustment mechanism to avoid blockage. A vacuum cleaner is also provided to handle dust.
It effectively avoids waste blockage, maintains the stability of crushing operation, reduces damage to crushing rollers, and maintains the hygiene of the operation site.
Smart Images

Figure CN223337422U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of autoclaved lime sand brick production, in particular to a waste processing mechanism for autoclaved lime sand brick production. Background Art
[0002] Autoclaved sand-lime brick is a solid brick made of sand and lime as the main raw materials, which is prepared by blank material, pressed into shape, and autoclaved and cured. It is referred to as sand-lime brick. Autoclaved sand-lime brick has both good durability and high wall strength.
[0003] The waste generated during the production of autoclaved fly-lime bricks can be recycled and reused, so the waste needs to be crushed. The current processing mechanism of the existing technology uses crushing rollers to drive the waste to the impact crushing plate to form small particles of waste. Generally, there are two sets of impact crushing plates to achieve step-by-step crushing. However, the waste is very easy to get stuck between the two sets of impact crushing plates, forming a blockage, affecting the crushing operation. Moreover, when the waste enters the processing mechanism, it often directly impacts the crushing roller, which lacks buffering. Direct impact with the crushing roller can easily cause significant damage to the crushing roller. Therefore, the utility model proposes a waste processing mechanism for autoclaved fly-lime brick production to address the shortcomings of the existing technology. Utility Model Content
[0004] In view of the above problems, the purpose of the present utility model is to provide a waste processing mechanism for the production of autoclaved fly ash sand bricks. By setting the feeding mechanism to consist of a feeding port and a buffer feeding plate, the waste can be buffered by the buffer feeding plate and then fall onto the crushing roller, avoiding direct impact on the crushing roller. By setting an angle adjustment mechanism connected to the first mounting shaft and the second mounting shaft, the first impact plate and the second impact plate can be controlled to rotate relative to each other by controlling the rotation of the first mounting shaft and the second mounting shaft, ensuring that the waste stuck in the gap can automatically fall off to avoid blockage and affect the normal progress of the crushing operation.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A mechanism for processing waste from the production of autoclaved fly-sand bricks comprises a shell, a crushing mechanism and a feeding mechanism, wherein a feeding mechanism is provided on one side of the top of the shell, the feeding mechanism comprises a feeding port and a buffer feeding plate, a buffer feeding plate is provided below the feeding port, a connecting plate is provided above one side of the buffer feeding plate, the connecting plate is connected to the side wall of the feeding port, a crushing mechanism is provided inside the shell, the crushing mechanism comprises a crushing roller, a first impact plate and a second impact plate, the crushing roller is rotatably mounted inside the shell, a first impact plate is provided on one side above the crushing roller, a second impact plate is provided on one side of the first impact plate, the first impact plate is rotatably mounted to the shell via a first mounting shaft, the second impact plate is rotatably mounted to the shell via a second mounting shaft, a gap is formed between the first impact plate and the second impact plate, an angle adjustment mechanism is provided on the outer wall of the shell, the angle adjustment mechanism is connected to the first mounting shaft and the second mounting shaft.
[0007] A further improvement is that: the top of the buffer feed plate is provided with a counterattack bar, the counterattack bar is provided in multiple groups, and the cross section of the counterattack bar is a trapezoidal structure.
[0008] A further improvement is that: the crushing roller is provided with grooves, and multiple groups of grooves are provided on the outer wall of the crushing roller. Crushing bars are provided in the multiple groups of grooves, and the upper ends of the crushing bars extend out of the top of the grooves. A drive motor is provided on the outer wall of the shell, and the drive motor drives the crushing roller to rotate.
[0009] Further improvements are: the angle adjustment mechanism includes a chassis, a first gear, a second gear and an adjustment motor, the chassis is arranged on the outer wall of the shell, one end of the first mounting shaft extends to the inside of the chassis and is provided with a first gear, one end of the second mounting shaft extends to the inside of the chassis and is provided with a second gear, the second gear is engaged with the first gear, and an adjustment motor is provided on the outer wall of the chassis, and the adjustment motor drives the first mounting shaft to rotate.
[0010] A further improvement is that the feed port includes an inclined feed section and a vertical feed section, the vertical feed section is installed in the installation slot on the top of the shell, and an inclined feed section is provided on one side of the upper end of the vertical feed section.
[0011] Further improvements are: a vacuum cleaner is installed on the top of the vertical feeding section, an isolation mesh plate is provided above the interior of the vertical feeding section, the input end of the vacuum cleaner extends into the interior of the vertical feeding section and is located above the isolation mesh plate, and the output end of the vacuum cleaner is provided with a discharge pipe.
[0012] The beneficial effects of the utility model are as follows: the utility model provides a feeding mechanism consisting of a feeding port and a buffer feeding plate, so that the waste can be buffered by the buffer feeding plate before falling onto the crushing roller, thereby avoiding direct impact on the crushing roller; and by providing an angle adjustment mechanism connected to the first mounting shaft and the second mounting shaft, the first impact plate and the second impact plate can be relatively rotated by controlling the rotation of the first mounting shaft and the second mounting shaft, thereby ensuring that the waste stuck in the gap can automatically fall off, thereby avoiding blockage and affecting the normal progress of the crushing operation;
[0013] The utility model can collect dust generated in the crushing process by arranging a dust collector, thereby preventing a large amount of dust from overflowing from the opening of the inclined feeding section and maintaining the hygiene of the working site. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a three-dimensional schematic diagram of the feeding mechanism structure of the utility model;
[0016] Figure 3 This is a three-dimensional schematic diagram of the internal structure of the shell of the utility model;
[0017] Figure 4 This is a three-dimensional schematic diagram of the installation structure of the angle adjustment mechanism of the utility model.
[0018] Among them: 1. Shell; 2. Feed port; 201. Inclined feed section; 202. Vertical feed section; 3. Buffer feed plate; 4. Connecting plate; 5. Crushing roller; 6. First impact plate; 7. Second impact plate; 8. First mounting shaft; 9. Second mounting shaft; 10. Impact bar; 11. Crushing bar; 12. Drive motor; 13. Chassis; 14. First gear; 15. Second gear; 16. Adjustment motor; 17. Vacuum cleaner; 18. Discharge pipe. DETAILED DESCRIPTION
[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0020] according to Figure 1-4As shown, this embodiment proposes a waste processing mechanism for autoclaved fly ash sand brick production, including a shell 1, a crushing mechanism and a feeding mechanism. The feeding mechanism is provided on one side of the top of the shell 1, and the feeding mechanism includes a feeding port 2 and a buffer feeding plate 3. The feeding port 2 is provided with a buffer feeding plate 3, and a connecting plate 4 is provided above one side of the buffer feeding plate 3. The connecting plate 4 is connected to the side wall of the feeding port 2. A crushing mechanism is provided inside the shell 1, and the crushing mechanism includes a crushing roller 5, a first impact plate 6 and a second impact plate 7. The crushing roller 5 is rotatably installed inside the shell 1, and a first impact plate 6 is provided on one side above the crushing roller 5. A second impact plate 7 is provided on one side of the first impact plate 6. The first impact plate 6 is rotatably installed with the shell 1 through a first mounting shaft 8, and the second impact plate 7 is rotatably installed with the shell 1 through a second mounting shaft 9. A gap is formed between the first impact plate 6 and the second impact plate 7. An angle adjustment mechanism is provided on the outer wall of the shell 1, and the angle adjustment mechanism is connected with the first mounting shaft 8 and the second mounting shaft 9.
[0021] When the autoclaved fly-sand brick production waste processing mechanism of the present invention is used, the waste enters the shell 1 from the feed port 2. During the process, the waste will first contact the buffer feed plate 3 for buffering, and then roll along the buffer feed plate 3 to the crushing roller 5. The rotating crushing roller 5 will counterattack the waste onto the first counterattack plate 6 and then onto the second counterattack plate 7 to achieve step-by-step crushing. During this process, if the gap formed between the first counterattack plate 6 and the second counterattack plate 7 is blocked, the first mounting shaft 8 and the second mounting shaft 9 can be controlled to rotate relative to each other through the angle adjustment mechanism, thereby driving the first counterattack plate 6 and the second counterattack plate 7 to rotate relative to each other, so that the gap becomes larger, and the blocked waste falls directly and continues to be crushed, thereby maintaining a stable crushing efficiency.
[0022] The top of the buffer feed plate 3 is provided with impact bars 10, which are provided in multiple groups and have a trapezoidal cross-section. The impact bars 10 can impact the waste falling onto the buffer feed plate 3, so that the crushing roller 5 can better crush it.
[0023] The crushing roller 5 is provided with grooves, which are arranged in multiple groups on the outer wall of the crushing roller 5. Each of the multiple grooves is provided with a crushing bar 11, the upper end of each crushing bar 11 extending beyond the top of the groove. A drive motor 12 is provided on the outer wall of the housing 1, which drives the crushing roller 5 to rotate. The provision of the crushing bars 11 improves the stability of the waste material as it is impacted onto the first impact plate 6 and the second impact plate 7. Adjacent crushing bars 11 can form a temporary waste storage area to retain waste material pending impact crushing.
[0024] The angle adjustment mechanism includes a chassis 13, a first gear 14, a second gear 15, and an adjustment motor 16. The chassis 13 is disposed on the outer wall of the housing 1. The first mounting shaft 8 is provided with the first gear 14 after one end extends into the interior of the chassis 13. The second mounting shaft 9 is provided with the second gear 15 after one end extends into the interior of the chassis 13. The second gear 15 meshes with the first gear 14. The adjustment motor 16 is disposed on the outer wall of the chassis 13 to drive the first mounting shaft 8 to rotate. By starting the adjustment motor 16, the first mounting shaft 8 can be driven to rotate. At this time, the first gear 14 on the first mounting shaft 8 drives the second mounting shaft 9, on which the second gear 15 is installed, to rotate synchronously in the opposite direction to adjust the gap size.
[0025] The feed port 2 includes an inclined feed section 201 and a vertical feed section 202. The vertical feed section 202 is installed in the installation slot at the top of the housing 1. The inclined feed section 201 is provided on one side of the upper end of the vertical feed section 202. A dust collector 17 is installed on the top of the vertical feed section 202. An isolation mesh is provided above the interior of the vertical feed section 202. The input end of the dust collector 17 extends into the interior of the vertical feed section 202 and is located above the isolation mesh. The output end of the dust collector 17 is provided with an exhaust pipe 18. Through the above arrangement, waste can enter the vertical feed section 202 from the inclined feed section 201. The dust generated at this time will move upward from the vertical feed section 202 and then be discharged by the dust collector 17 provided at the top of the vertical feed section 202. This arrangement can also prevent the waste from being sucked away.
[0026] The utility model arranges the feeding mechanism to be composed of a feeding port 2 and a buffer feeding plate 3, so that the waste can be buffered by the buffer feeding plate 3 and then falls on the crushing roller 5, avoiding direct impact on the crushing roller 5; by arranging an angle adjustment mechanism connected with the first mounting shaft 8 and the second mounting shaft 9, the first impact plate 6 and the second impact plate 7 can be controlled to rotate relative to each other, ensuring that the waste stuck in the gap can automatically fall off to avoid blockage and affect the normal progress of the crushing operation; the utility model arranges a vacuum cleaner 17 to vacuum the dust generated in the crushing process, avoiding a large amount of dust overflowing from the opening of the inclined feeding section 201, and maintaining the hygiene of the working site.
[0027] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A waste treatment mechanism for autoclaved sand-lime brick production, characterized by: The invention comprises a shell (1), a crushing mechanism and a feeding mechanism, wherein the feeding mechanism is provided on one side of the top of the shell (1), and the feeding mechanism comprises a feeding port (2) and a buffer feeding plate (3), the buffer feeding plate (3) is provided below the feeding port (2), a connecting plate (4) is provided above one side of the buffer feeding plate (3), and the connecting plate (4) is connected to the side wall of the feeding port (2), and the inside of the shell (1) is provided with a crushing mechanism, and the crushing mechanism comprises a crushing roller (5), a first impact plate (6) and a second impact plate (7), and the crushing roller (5) is rotatably mounted on the shell. (1) Inside, a first impact plate (6) is provided on one side above the crushing roller (5), a second impact plate (7) is provided on one side of the first impact plate (6), the first impact plate (6) is rotatably mounted on the housing (1) via a first mounting shaft (8), the second impact plate (7) is rotatably mounted on the housing (1) via a second mounting shaft (9), a gap is formed between the first impact plate (6) and the second impact plate (7), an angle adjustment mechanism is provided on the outer wall of the housing (1), and the angle adjustment mechanism is connected to the first mounting shaft (8) and the second mounting shaft (9).
2. The autoclaved sand-lime brick production waste treatment mechanism according to claim 1, characterized in that: The top of the buffer feed plate (3) is provided with a counterattack bar (10), and the counterattack bar (10) is provided in multiple groups. The cross section of the counterattack bar (10) is a trapezoidal structure.
3. The autoclaved fly-lime brick production waste treatment mechanism according to claim 1, characterized in that: The crushing roller (5) is provided with grooves, and the grooves are provided in multiple groups on the outer wall of the crushing roller (5). Crushing bars (11) are provided in the multiple groups of grooves, and the upper ends of the crushing bars (11) extend out of the tops of the grooves. A driving motor (12) is provided on the outer wall of the shell (1), and the driving motor (12) drives the crushing roller (5) to rotate.
4. The autoclaved lime sand brick production waste treatment mechanism according to claim 1, characterized in that: The angle adjustment mechanism comprises a chassis (13), a first gear (14), a second gear (15) and an adjustment motor (16); the chassis (13) is arranged on the outer wall of the housing (1); one end of the first mounting shaft (8) extends into the interior of the chassis (13) and is provided with the first gear (14); one end of the second mounting shaft (9) extends into the interior of the chassis (13) and is provided with the second gear (15); the second gear (15) is meshed with the first gear (14); an adjustment motor (16) is arranged on the outer wall of the chassis (13); and the adjustment motor (16) drives the first mounting shaft (8) to rotate.
5. The autoclaved fly-lime brick production waste treatment mechanism according to claim 1, characterized in that: The feed port (2) comprises an inclined feed section (201) and a vertical feed section (202); the vertical feed section (202) is installed in a mounting slot at the top of the housing (1); and the inclined feed section (201) is provided on one side of the upper end of the vertical feed section (202).
6. The autoclaved fly-lime brick production waste treatment mechanism according to claim 5, characterized in that: A dust collector (17) is installed on the top of the vertical feeding section (202), an isolation mesh plate is provided above the interior of the vertical feeding section (202), an input end of the dust collector (17) extends into the interior of the vertical feeding section (202) and is located above the isolation mesh plate, and an output end of the dust collector (17) is provided with a discharge pipe (18).