Cyclone separator facilitating feeding

The use of quick-release design and plug-in connectors solves the problem of inconvenient bolt connection during the gas feeding process of the cyclone separator, and achieves fast, stable connection and efficient gas processing.

CN223337546UActive Publication Date: 2025-09-16JIANGSU XUTIAN ENVIRONMENTAL PROTECTION MACHINERY CO LTD
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Patent Information

Application Number
CN202422389763.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-16
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing cyclone separator needs to dismantle and install bolts during the gas feeding process, which makes the connection inconvenient.

Method used

It adopts a quick-release design, using a plug connector and a connecting spring in conjunction with a silicone sealing gasket for connection. The plug connector is inserted into the connection port of the storage container, and the potential energy of the connecting spring and the silicone sealing gasket are used for sealing to enhance stability.

Benefits of technology

The cyclone separator and the storage container are quickly connected and sealed, which improves the convenience and stability of operation. At the same time, the gas processing efficiency is improved through the metal screen and the transmission bucket.

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Abstract

The utility model discloses a cyclone separator convenient to feed, which comprises a cyclone separator body, an air outlet is arranged at the top end of the cyclone separator body, and an ash bucket is arranged at the bottom end of the cyclone separator body. The quick-release type design is adopted for a connecting port of a storage vessel storing waste gas or harmful gas, specifically, a connecting plug is inserted into the connecting port of the storage vessel storing the waste gas or the harmful gas, and potential energy generated by connecting a spring is used for connecting the connecting plug with the storage vessel storing the waste gas or the harmful gas. Furthermore, the abutting disc and the silica gel sealing gasket abut against the outer wall of a connecting opening of a storage vessel storing waste gas or harmful gas to conduct sealing treatment, meanwhile, abutting balloons symmetrically and fixedly connected to the outer side wall of the connecting plug and a silica gel anti-skid pad abut against the inner wall of the connecting opening, and therefore the stability of the connecting plug is improved; in this way, the traditional bolt type design is abandoned, so that the device is more practical and quicker.
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Description

Technical Field

[0001] The utility model relates to the technical field of cyclone separators, in particular to a cyclone separator which is convenient for loading. Background Art

[0002] A cyclone separator is a device used for separating gas-solid or liquid-solid systems. Its working principle is to use the rotational motion caused by the tangential introduction of airflow to fling solid particles or liquid droplets with large inertial centrifugal forces toward the outer wall for separation. The main features of a cyclone separator are simple structure, high operational flexibility, high efficiency, easy management and maintenance, and low price. It is used to capture dust particles with diameters larger than 5-10μm and is widely used in the pharmaceutical industry. It is particularly suitable for coarse dust particles, high dust concentrations, and high temperature and high pressure conditions. It is also often used as an internal separation device in fluidized bed reactors or as a pre-separator. It is a widely used separation device in industry.

[0003] In the prior art, during the gas feeding process, the cyclone separator is often connected and fixed to the connection port of the vessel through a pipe, combined with components such as bolts. In this way, when the device is connected to the connection port of other vessels, there will be the inconvenience of needing to remove the bolts and then connect with the next vessel with bolts.

[0004] A search revealed a Chinese patent document (Announcement No. CN206778724U) that discloses a feed device for increasing flow rate in a cyclone separator. The device comprises a first hollow structure, a second hollow structure, and a third hollow structure. The first hollow structure is a truncated cone, the second hollow structure is a cylindrical structure with a gradual transition from a circular to an elliptical cross-section, and the third hollow structure is a square structure with a gradual transition from an elliptical cross-section to a rectangular cross-section. The constricted end of the first hollow structure is fixedly connected to the circular cross-section end of the second hollow structure, and the elliptical cross-section end of the second hollow structure is fixedly connected to the elliptical cross-section end of the third hollow structure. The first and second hollow structures are coaxially arranged, and the angle between the axes of the second and third hollow structures is an obtuse angle. The utility model has a simple structure and increases the flow rate of gaseous or gas-solid mixed materials having a certain initial velocity when passing through the first hollow structure having a constricted opening. The utility model is applicable to various separators that need to increase the inlet material rate, but it still has the following defects:

[0005] Although the above-mentioned feeding device for increasing the flow rate on the cyclone separator is suitable for various separators that need to increase the inlet material rate, it still has the problem that in the prior art, the cyclone separator is often connected and fixed to the connection port of the vessel through a pipe, combined with components such as bolts during the gas feeding process. In this way, when the device is connected to the connection port of other vessels, there will be the inconvenience of needing to remove the bolts and then connect with the next vessel with bolts. Utility Model Content

[0006] The purpose of the present utility model is to provide a cyclone separator that is easy to load, so as to solve the problem of the prior art proposed in the above background art that in the process of gas loading, the cyclone separator is often connected and fixed to the connection port of a container through a pipe, combined with components such as bolts, so that when the device is connected to the connection port of another container, there is the inconvenience of having to remove the bolts and then connect it with the next container with bolts.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cyclone separator that is convenient for loading materials, comprising a cyclone separator body, the top of the cyclone separator body is provided with an air outlet, and the bottom end of the cyclone separator body is provided with an ash hopper, the outer wall of the cyclone separator body is installed with a mounting bracket, and the outer wall of the cyclone separator body is connected with a feed port located above the mounting bracket, one end of the feed port is connected with one side of the processing box, and the other side of the processing box is installed with a connecting pipe, one end of the connecting pipe is installed with a mounting plate, and one side of the mounting plate is evenly spaced and provided with a connecting spring, one end of the connecting spring is connected with one side of the resistance disk, a plug connector is installed through the interior of the resistance disk, and one end of the plug connector is connected to one end of the connecting pipe through the connecting pipe, the outer walls of the plug connector are symmetrically provided with resistance balloons, and the outer walls of the resistance balloons are bonded with silicone anti-slip pads.

[0008] Preferably, a sealing cover is hingedly connected to the top of the processing box via a hinge, and a metal screen is installed inside the processing box.

[0009] Preferably, the metal screen is installed inside the connecting frame, and plug-in blocks are installed on both sides of the connecting frame, and the plug-in blocks are plugged into the inside of the plug-in slots.

[0010] Preferably, the plug-in slots are symmetrically opened on both sides of the top of the mounting frame, and the mounting frame is installed at the inner bottom end of the processing box. The bottom end of the processing box is connected to a transfer bucket, and the connection between the transfer bucket and the bottom end of the processing box is adapted to the position of the mounting frame at the inner bottom end of the processing box.

[0011] Preferably, a mounting ring is installed below the outer side wall of the transfer bucket, and a bellows is installed at the bottom end of the mounting ring, and the bottom end of the bellows is connected to the top end of the slag discharge head.

[0012] Preferably, a connecting cover is installed at the bottom end of the slag discharge head, and an elastic closing band is installed at the bottom end of the connecting cover.

[0013] Preferably, the connecting tube is made of a hard material structure, the connecting tube is made of a flexible material structure, and a silicone sealing pad is bonded to one side of the contact disk.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. In the present invention, when the cyclone separator body is connected to a storage container storing exhaust gas or harmful gas, a quick-release design for the connection port of the storage container storing exhaust gas or harmful gas is adopted. Specifically, the plug connector is plugged into the connection port of the storage container storing exhaust gas or harmful gas, and the potential energy generated by the connecting spring causes the resistance disk and the silicone sealing gasket to resist the outer wall of the connection port of the storage container storing exhaust gas or harmful gas, thereby performing a sealing process. At the same time, the resistance balloon symmetrically fixedly connected to the outer wall of the plug connector and the silicone anti-slip pad resist the inner wall of the connection port, thereby improving the stability of the plug connector. This abandons the traditional bolt-type design, which is more practical and quick.

[0016] 2. In the use of the present invention, all gases sucked into the cyclone separator body will pass through the processing box. When the gas passes through the metal screen, the impurities or particulate matter in the gas will be blocked, and the blocked impurities or particulate matter will be discharged through the transmission bucket, which can improve the efficiency of the cyclone separator body in processing gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal parts structure of the processing box in the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the combined parts of the transmission bucket, mounting ring, bellows, slag discharge head, connecting cover and elastic closing belt in the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the combined parts of the connecting tube, mounting plate, connecting spring, contact plate, plug connector and contact balloon in the present invention;

[0021] Figure 5 Practical Figure 2 The A part in the figure is an enlarged schematic diagram of the parts structure.

[0022] In the figure: 1. Cyclone separator body; 2. Air exhaust outlet; 3. Ash hopper; 4. Mounting frame; 5. Feed inlet; 6. Processing box; 7. Sealing cover; 8. Mounting frame; 9. Plug slot; 10. Plug block; 11. Connecting frame; 12. Metal screen; 13. Transfer bucket; 14. Mounting ring; 15. Bellows; 16. Slag discharge head; 17. Connecting cover; 18. Elastic closing belt; 19. Connecting pipe; 20. Mounting piece; 21. Connecting spring; 22. Contact plate; 23. Plug connector; 24. Contact balloon; 25. Silicone anti-slip pad; 26. Silicone sealing pad. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0024] See also Figure 1-5 The utility model provides a cyclone separator that is easy to load, including a cyclone separator body 1, the top of the cyclone separator body 1 is fixedly connected to an air outlet 2, and the bottom end of the cyclone separator body 1 is fixedly connected to an ash hopper 3, the outer side wall of the cyclone separator body 1 is fixedly connected to a mounting bracket 4, and the outer side wall of the cyclone separator body 1 is connected to a feed port 5 above the mounting bracket 4.

[0025] The waste or harmful gas storage container is connected through the provided feed port 5 in conjunction with the connecting assembly, and then sucked in through the cyclone separator body 1 for treatment, and the treated gas is discharged through the air outlet 2, and the dust generated during the separation is stored in the ash hopper 3.

[0026] One end of the feed port 5 is connected to one side of the processing box 6 through a pipe, and the top of the processing box 6 is hinged with a sealing cover 7 through a hinge. The interior of the processing box 6 is fixedly connected to a mounting frame 8 with a "concave" structure, and both sides of the top of the mounting frame 8 are provided with plug-in grooves 9 with a "convex" structure. The inside of the plug-in groove 9 is plugged with a plug-in block 10 with a "convex" structure, and the plug-in block 10 is symmetrically fixedly connected to the outer walls on both sides of the connecting frame 11, and the inside of the connecting frame 11 is fixedly connected to a metal screen 12.

[0027] By setting up the metal screen 12, when the cyclone separator body 1 inhales gas, the gas passes through the metal screen 12, thereby blocking impurities or particulate matter in the gas. At the same time, the connecting frame 11 equipped with the metal screen 12 is plugged into the inside of the plug-in slot 9 through the plug-in block 10 and then fixed in a limited position. In this way, the connecting frame 11 equipped with the metal screen 12 can be flexibly separated from the processing box 6, which is more convenient for its maintenance and cleaning.

[0028] The bottom end of the processing box 6 is connected to the transmission bucket 13 on one side of the connecting frame 11, and the mounting ring 14 is fixedly connected to the lower side wall of the transmission bucket 13, the bottom end of the mounting ring 14 is fixedly connected to the bellows 15, and the bottom end of the bellows 15 is fixedly connected to the slag discharge head 16, the bottom end of the slag discharge head 16 is fixedly connected to the connecting cover 17 set with a flexible material structure, and the bottom end of the connecting cover 17 is fixedly connected to an elastic closing band 18 set with an elastic material structure.

[0029] By setting the transmission bucket 13, the impurities or particulates blocked by the metal screen 12 are transmitted and discharged through the transmission bucket 13 during use, and the slag discharge head 16 is adapted to the storage container by bending through the bellows 15. At the same time, during use, the connection cover 17 can be matched with the elastic closing belt 18 to cover the outside of the storage container, thereby avoiding the phenomenon of small particles and the like being scattered.

[0030] The other side of the processing box 6 is fixedly connected to a connecting tube 19 provided with a hard material structure, and the outer side wall of the other end of the connecting tube 19 is fixedly connected to a mounting piece 20 provided with a circular ring structure, one side of the mounting piece 20 is fixedly connected with a connecting spring 21 at equal intervals, and the other end of the connecting spring 21 is fixedly connected to one side of a resistance disk 22 provided with a circular ring structure, the side of the resistance disk 22 away from the connecting spring 21 is fixedly connected to a silicone sealing gasket 26 provided with a circular ring structure, a plug connector 23 is fixedly connected through the interior of the resistance disk 22, and the end of the plug connector 23 close to the resistance disk 22 is fixedly connected to a connecting tube provided with a flexible material structure, the other end of the connecting tube is fixedly connected to one end of the connecting tube 19, the outer side wall of the plug connector 23 is symmetrically fixedly connected with a resistance balloon 24, and the outer side wall of the resistance balloon 24 away from the plug connector 23 is fixedly connected with a silicone anti-slip pad 25.

[0031] By providing the plug connector 23, when the cyclone separator body 1 is connected to a storage vessel storing waste gas or harmful gas during use, the plug connector 23 is plugged into the connection port of the storage vessel storing waste gas or harmful gas, and the potential energy generated by the connecting spring 21 causes the resistance plate 22 and the silicone sealing gasket 26 to resist the outer wall of the connection port of the storage vessel storing waste gas or harmful gas for sealing. At the same time, the resistance balloon 24 and the silicone anti-slip pad 25 symmetrically fixedly connected to the outer wall of the plug connector 23 resist the inner wall of the connection port, thereby improving the stability of the plug connector 23.

[0032] When the embodiment of the present application is in use: first, when the cyclone separator body 1 is connected to a storage vessel storing exhaust gas or harmful gas, the plug connector 23 is plugged into the connection port of the storage vessel storing exhaust gas or harmful gas. The potential energy generated by the connection spring 21 causes the abutment plate 22 and the silicone sealing gasket 26 to abut against the outer wall of the connection port of the storage vessel storing exhaust gas or harmful gas, thereby performing a sealing process. At the same time, the abutment balloon 24 and the silicone anti-slip pad 25 symmetrically fixedly connected to the outer wall of the plug connector 23 abut against the inner wall of the connection port, thereby improving the stability of the plug connector 23.

[0033] Secondly, the air is sucked in by the cyclone separator body 1 and processed, and then the processed gas is discharged through the air outlet 2, and the dust generated during the separation is stored in the ash hopper 3;

[0034] Afterwards, when the cyclone separator body 1 inhales gas, the gas passes through the metal screen 12, thereby blocking impurities or particulate matter in the gas. At the same time, the connecting frame 11 equipped with the metal screen 12 is inserted into the plug-in slot 9 through the plug-in block 10 and then fixed in a limited position. In this way, the connecting frame 11 equipped with the metal screen 12 can be flexibly separated from the processing box 6, making it more convenient to maintain and clean it.

[0035] Finally, the conveying hopper 13 is provided, so that during use, the impurities or particles blocked by the metal screen 12 are conveyed and discharged through the conveying hopper 13, and the slag discharge head 16 is adapted to the storage container by bending the bellows 15. At the same time, during use, the connecting cover 17 can be matched with the elastic closing band 18 to cover the outside of the storage container, thereby preventing the particles from being scattered due to their small size. In this way, a cyclone separator that is easy to load is completed;

[0036] It should be noted that the present invention is a cyclone separator that is easy to load. The components are all universal standard parts or components known to those skilled in the art. The structure and principle can be known to those skilled in the art through technical manuals or through conventional experimental methods. In the idle space of this device, all the above-mentioned electrical components, which refer to power elements, electrical components, and adapted monitoring computers and power supplies, are connected through wires. The specific connection means should refer to the above-mentioned working principle, and the electrical connection is completed between the electrical components in the order of working. The detailed connection means are well-known technologies in this field.

[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cyclone separator that is easy to load, comprising a cyclone separator body (1), characterized in that: The top of the cyclone separator body (1) is provided with an air outlet (2), and the bottom of the cyclone separator body (1) is provided with an ash hopper (3), the outer side wall of the cyclone separator body (1) is installed with a mounting frame (4), and the outer side wall of the cyclone separator body (1) is connected to a feed port (5) located above the mounting frame (4), one end of the feed port (5) is connected to one side of the processing box (6), and the other side of the processing box (6) is installed with a connecting pipe (19), one end of the connecting pipe (19) is installed There is a mounting plate (20), and connecting springs (21) are installed at equal intervals on one side of the mounting plate (20), one end of the connecting spring (21) is connected to one side of the contact plate (22), a plug connector (23) is installed through the interior of the contact plate (22), and one end of the plug connector (23) is connected to one end of the connecting tube (19) through a connecting tube, and the outer side walls of the plug connector (23) are symmetrically installed with contact balloons (24), and the outer side walls of the contact balloons (24) are bonded with silicone anti-slip pads (25).

2. A cyclone separator for easy loading according to claim 1, characterized in that: A sealing cover (7) is hingedly connected to the top of the processing box (6) via a hinge, and a metal screen (12) is installed inside the processing box (6).

3. The cyclone separator for easy loading according to claim 2, characterized in that: The metal screen (12) is installed inside the connecting frame (11), and plug-in blocks (10) are installed on both sides of the connecting frame (11), and the plug-in blocks (10) are plugged into the inside of the plug-in slots (9).

4. The cyclone separator for easy loading according to claim 3, characterized in that: The plug-in slots (9) are symmetrically arranged on both sides of the top of the mounting frame (8), and the mounting frame (8) is mounted on the inner bottom of the processing box (6). The bottom of the processing box (6) is connected to the transmission bucket (13), and the connection point between the transmission bucket (13) and the bottom of the processing box (6) is adapted to the position of the mounting frame (8) at the inner bottom of the processing box (6).

5. The cyclone separator for easy loading according to claim 4, characterized in that: A mounting ring (14) is installed below the outer side wall of the transmission bucket (13), and a bellows (15) is installed at the bottom end of the mounting ring (14), and the bottom end of the bellows (15) is connected to the top end of the slag discharge head (16).

6. The cyclone separator for easy loading according to claim 5, characterized in that: A connecting cover (17) is installed at the bottom end of the slag discharge head (16), and an elastic closing belt (18) is installed at the bottom end of the connecting cover (17).

7. The cyclone separator for easy loading according to claim 1, characterized in that: The connecting pipe (19) is provided with a hard material structure, the connecting pipe is provided with a flexible material structure, and a silicone sealing pad (26) is bonded to one side of the abutment disc (22).

Citation Information

Patent Citations

  • A feed arrangement that is used for increase velocity of flow on cyclone

    CN206778724U