Oil coating and controlling device suitable for tooth part of reverse tapered tooth forge piece

Abstract

According to the oil coating and controlling device suitable for the tooth part of the inverted conical tooth forge piece, the inverted conical tooth forge piece enters the oil disc to be subjected to oil coating operation in a mode that the push-pull air cylinder drives the oil disc to move upwards. Firstly, due to the fact that the reverse taper tooth forge piece is arranged on the tray, anti-rust oil can be concentrated on the tooth portion of the reverse taper tooth forge piece by controlling the upward movement distance of the oil disc, and waste of the anti-rust oil is reduced. And secondly, the output shaft of the push-pull air cylinder moves downwards, so that the oil disc and the reverse taper tooth forge piece can be separated, the oil control link is achieved, the reverse taper tooth forge piece does not need to be carried out from the oil disc for oil control, and the overall efficiency is improved. And meanwhile, manual oil coating is not needed any more, and the overall efficiency is further improved. And finally, redundant anti-rust oil can directly drop into an oil pan below after the tooth part of the reverse conical tooth forge piece is oiled, so that the anti-rust oil is not easy to spill out, and the potential safety hazard is eliminated.

Description

Technical Field

[0001] The utility model belongs to the field of inverted cone gear forging processing, in particular to an oil coating and controlling device suitable for the tooth portion of the inverted cone gear forging. Background Art

[0002] Inverted bevel gear forgings are widely used in the prior art. To prevent oxidation and rusting on the non-machined surfaces before the next machining process, the teeth of inverted bevel gear forgings need to be coated with anti-rust oil. In the prior art, after the forging process is completed, the operator usually places the forging in a container of anti-rust oil for oiling.

[0003] The following problems will occur when oiling in this way: 1. Since the entire inverted bevel gear forging is immersed in anti-rust oil, a large amount of anti-rust oil will adhere to the surface of the inverted bevel gear forging, resulting in waste of anti-rust oil; 2. The operator needs to take the forging with a large amount of anti-rust oil to another platform to control the oil, which increases the number of handling times, reduces the oiling efficiency, and affects the overall efficiency; 3. The operators in the forging process wear canvas gloves, and need to change to rubber gloves when oiling to prevent their hands from becoming sticky and slippery, which affects subsequent operations and further reduces the overall efficiency; 4. Since the forgings with a large amount of anti-rust oil are prone to dripping oil on the ground during transportation, the ground at the work site becomes slippery, causing ground pollution that is inconvenient to clean and poses a safety hazard. Utility Model Content

[0004] The purpose of the utility model is to provide an oil coating and control device suitable for the tooth portion of an inverted tapered tooth forging, so as to solve the problems of the prior art in which anti-rust oil is easily wasted, overall efficiency is low, and safety hazards exist when applying anti-rust oil.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] An oil coating and control device for the tooth portion of an inverted tapered gear forging, comprising an oil pan capable of accommodating the inverted tapered gear forging, and a support frame;

[0007] A tray is provided on the upper inner portion of the support frame, the tray can enter the bottom of the oil pan and the inverted cone gear forging can be carried on the tray;

[0008] The support frame is further provided with a cylinder platform, which is located at the lower part of the support frame; the oil pan is slidably provided between the tray and the cylinder platform;

[0009] A push-pull cylinder is provided in the middle of the cylinder platform, and the output shaft of the push-pull cylinder is provided upward and fixedly connected to the middle of the bottom end of the oil pan;

[0010] The push-pull cylinder can drive the oil pan to move upward, so that the tray enters the bottom of the oil pan.

[0011] The utility model also has the following features:

[0012] Furthermore, a sliding groove is vertically opened on the inner side of the support frame, and a corresponding sliding block is provided at a corresponding position on the outer side of the oil pan, and the sliding block can slide into the corresponding sliding groove.

[0013] Furthermore, a plurality of supporting members are provided on the upper portion of the support frame;

[0014] The support member is a plate-like structure that is bent twice in opposite directions and vertically; the support member is divided into a lap portion, a connecting portion and a supporting portion;

[0015] A portion of the overlapping portion of the support member overlaps a corresponding position on the upper portion of the support frame, and another portion of the overlapping portion extends into the interior of the support frame, so that the connecting portion can enter the interior of the oil pan;

[0016] The supporting portion can support the bottom of the tray.

[0017] Furthermore, the upper portion of the support frame is provided with four support members;

[0018] The four supporting members are distributed correspondingly in pairs on two opposite sides of the upper portion of the supporting frame.

[0019] Furthermore, a cross reinforcement plate is fixedly provided on the bottom of the oil pan;

[0020] The push-pull cylinder output shaft is fixedly connected to the middle part of the cross reinforcement plate.

[0021] Furthermore, a solenoid valve is provided on the support frame;

[0022] The solenoid valve is connected to the push-pull cylinder through an air pipe;

[0023] An infrared sensor is provided on the upper portion of the support frame, and the infrared sensor is electrically connected to the electromagnetic valve.

[0024] Compared with the prior art, the present invention has the following technical effects:

[0025] (I) The present invention is suitable for lubricating and controlling the tooth portion of an inverted bevel gear forging. By using a push-pull cylinder to drive the oil pan upward, the inverted bevel gear forging enters the oil pan for lubrication. First, because the inverted bevel gear forging is mounted on a tray, the distance the oil pan moves upward can be controlled to concentrate the anti-rust oil on the tooth portion of the inverted bevel gear forging, thereby reducing waste of the anti-rust oil.

[0026] Secondly, by moving the push-pull cylinder output shaft downward, the oil pan and the inverted bevel gear forging are separated, achieving oil control. This eliminates the need to remove the inverted bevel gear forging from the oil pan for oil control, improving overall efficiency. This setup also eliminates the need for manual oiling, further improving overall efficiency.

[0027] Finally, after the teeth of the inverted tapered tooth forgings are oiled, the excess anti-rust oil will directly drip into the oil pan below, which is not likely to cause the anti-rust oil to spill, eliminating safety hazards.

[0028] (II) This utility model incorporates an infrared sensor and a solenoid valve in its oiling and control device for the tooth portion of an inverted tapered tooth forging. The infrared sensor detects whether the inverted tapered tooth forging is in place, thereby controlling the opening and closing of the solenoid valve and activating the push-pull cylinder. This achieves automatic control, further enhancing the convenience of this application and making it suitable for large-scale industrial use and promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall structure of the oil coating and control device for the tooth portion of an inverted tapered tooth forging of the utility model;

[0030] Figure 2 This is a structural diagram of the oil coating and oil control device for the tooth portion of an inverted tapered tooth forging according to the utility model from another angle;

[0031] Figure 3 It is a schematic diagram of the structure of an inverted cone gear forging in the prior art;

[0032] Figure 4 It is a schematic diagram of the support structure in the utility model.

[0033] The meaning of each number in the figure is:

[0034] 1. Oil pan; 2. Inverted cone gear forging; 3. Support frame; 4. Pallet; 5. Cylinder platform; 6. Push-pull cylinder; 7. Support member; 8. Cross reinforcement plate; 9. Solenoid valve; 10. Infrared sensor; DETAILED DESCRIPTION

[0035] It should be noted that, unless otherwise specified, all components in the present invention are components known in the prior art. For example, the infrared sensor is a known and commonly used infrared sensor.

[0036] The following are specific embodiments of the present invention. It should be noted that the present invention is not limited to the following specific embodiments, and all equivalent modifications made on the basis of the technical solution of this application fall within the scope of protection of the present invention.

[0037] An oil coating and control device for the tooth part of an inverted tapered tooth forging, such as Figure 1-3As shown, it includes an oil pan 1, which can accommodate an inverted cone gear forging 2; and a support frame 3;

[0038] A tray 4 is provided on the upper portion of the support frame 3. The tray 4 can enter the bottom of the oil pan 1 and can carry the inverted cone gear forging 2.

[0039] A cylinder platform 5 is also provided in the support frame 3, and the cylinder platform 5 is located at the lower part of the support frame 3; the oil pan 1 is slidably provided between the tray 4 and the cylinder platform 5;

[0040] A push-pull cylinder 6 is provided in the middle of the upper surface of the cylinder platform 5. The output shaft of the push-pull cylinder 6 is arranged upward and fixedly connected to the middle of the bottom end of the oil pan 1.

[0041] The push-pull cylinder 6 can drive the oil pan 1 to move upward, so that the tray 4 enters the bottom of the oil pan 1.

[0042] The inverted bevel gear forging 2 is a commonly used component in the prior art. When placed on the tray 4, the teeth of the inverted bevel gear forging 2 that require oiling should be positioned downward. The upward movement distance of the oil pan 1 should be adjusted so that the anti-rust oil in the oil pan 1 just covers the teeth of the inverted bevel gear forging 2 that require oiling. Operators skilled in the art are capable of selecting the appropriate push-pull cylinder 6 and adjusting the telescopic length of the push-pull cylinder 6 output shaft based on the above requirements.

[0043] During use, the oil pan is driven upward by the push-pull cylinder 6 to allow the inverted bevel gear forging 2 to enter the oil pan 1 for oiling. Since the inverted bevel gear forging 2 is placed on the tray 4, the distance the oil pan 2 moves upward can be controlled so that the anti-rust oil is concentrated on the teeth of the inverted bevel gear forging 2 that need to be oiled, thereby reducing the waste of anti-rust oil.

[0044] By moving the output shaft of the push-pull cylinder 6 downward, the oil pan 1 and the inverted bevel gear forging 2 are separated, thus achieving oil control. This eliminates the need to remove the inverted bevel gear forging 2 from the oil pan for oil control, thus improving overall efficiency. Furthermore, this arrangement eliminates the need for manual oiling, further improving overall efficiency.

[0045] Finally, after the tooth portion of the inverted tapered tooth forging 2 is oiled, excess anti-rust oil will directly drip into the oil pan 1 below, which is not likely to cause the anti-rust oil to spill, eliminating safety hazards.

[0046] As a preferred embodiment, a sliding groove is vertically opened inside the support frame 3, and a corresponding sliding block is set at the corresponding position outside the oil pan 1, and the sliding block can slide into the corresponding sliding groove. This arrangement can make the sliding of the oil pan 1 on the support frame 3 more stable.

[0047] As a preferred embodiment, a plurality of support members 7 are provided on the upper portion of the support frame 3;

[0048] like Figure 4 As shown, the support member 7 is a plate-like structure that is bent twice in opposite directions and vertically; the support member 7 is divided into a lap portion 701, a connecting portion 702 and a supporting portion 703;

[0049] One end of the overlapping portion 701 overlaps the corresponding position on the upper portion of the support frame 3, and the other end of the overlapping portion 701 extends into the interior of the support frame 3, so that the connecting portion 702 can enter the interior of the oil pan 1;

[0050] The supporting portion 703 can support the bottom of the tray 4 .

[0051] This arrangement can ensure that the support member 7 does not block the oil pan 1 while providing strong support for the tray 4, ensuring the stability of the installation of the tray 4 and facilitating loading and unloading.

[0052] Furthermore, four support members 7 are provided on the upper portion of the support frame 3;

[0053] Four support members 7 are correspondingly arranged on both sides of the upper portion of the support frame 3 in pairs, further improving stability.

[0054] As a preferred embodiment, a cross reinforcement plate 8 is fixedly provided at the bottom of the oil pan 1;

[0055] The output shaft of the push-pull cylinder 6 is fixedly connected to the middle part of the cross reinforcing plate 8 to enhance the connection strength between the push-pull cylinder 6 and the oil pan 1 .

[0056] As a preferred embodiment, a solenoid valve 9 is provided on the support frame 3;

[0057] The solenoid valve 9 is connected to the push-pull cylinder 6 through an air pipe;

[0058] An infrared sensor 10 is mounted on the upper portion of the support frame 3 and is electrically connected to the solenoid valve 9. This integration of the infrared sensor 10 and the solenoid valve 9 detects the position of the inverted bevel gear forging 2, thereby controlling the opening and closing of the solenoid valve 9 and activating the push-pull cylinder 6. This achieves automatic control, further enhancing the convenience of the device and making it suitable for large-scale industrial use and promotion.

Claims

1. An oil coating and control device for the tooth portion of an inverted tapered tooth forging, comprising an oil pan (1), wherein the oil pan (1) is capable of accommodating the inverted tapered tooth forging (2), and is characterized in that: Also includes a support frame (3); A tray (4) is provided on the upper inner portion of the support frame (3); the tray (4) is capable of entering the bottom inner portion of the oil pan (1) and the inverted cone gear forging (2) can be carried on the tray (4); A cylinder platform (5) is further provided in the support frame (3), and the cylinder platform (5) is located at the lower part of the support frame (3); the oil pan (1) is slidably provided between the tray (4) and the cylinder platform (5); A push-pull cylinder (6) is provided in the middle of the cylinder platform (5), and the output shaft of the push-pull cylinder (6) is arranged upward and fixedly connected to the middle of the bottom end of the oil pan (1); The push-pull cylinder (6) can drive the oil pan (1) to move upward, so that the tray (4) enters the bottom of the oil pan (1).

2. The oil coating and control device for the tooth portion of an inverted tapered tooth forging according to claim 1, characterized in that: A sliding groove is vertically provided on the inner side of the support frame (3), and a corresponding sliding block is provided at a corresponding position on the outer side of the oil pan (1), and the sliding block can slide into the corresponding sliding groove.

3. The oil coating and control device for the tooth portion of an inverted tapered tooth forging according to claim 1, characterized in that: A plurality of support members (7) are provided on the upper portion of the support frame (3); The support member (7) is a plate-like structure that is bent twice in opposite directions and vertically; the support member (7) is divided into a lap portion (701), a connecting portion (702) and a supporting portion (703); A portion of the overlapping portion (701) of the support member (7) overlaps a corresponding position on the upper portion of the support frame (3), and another portion of the overlapping portion (701) extends toward the interior of the support frame (3), allowing the connecting portion (702) to enter the interior of the oil pan (1); The supporting portion (703) is capable of supporting the bottom of the tray (4).

4. The oil coating and control device for the tooth portion of an inverted tapered tooth forging according to claim 3, characterized in that: Four supporting members (7) are provided on the upper portion of the supporting frame (3); The four support members (7) are distributed in pairs on opposite sides of the upper portion of the support frame (3).

5. The oil coating and control device for the tooth portion of an inverted tapered tooth forging according to claim 1, characterized in that: A cross reinforcing plate (8) is fixedly provided on the bottom of the oil pan (1); The output shaft of the push-pull cylinder (6) is fixedly connected to the middle part of the cross reinforcement plate (8).

6. The oil coating and control device for the tooth portion of an inverted tapered tooth forging according to claim 1, characterized in that: The support frame (3) is provided with a solenoid valve (9); The solenoid valve (9) is connected to the push-pull cylinder (6) via an air pipe; An infrared sensor (10) is provided on the upper portion of the support frame (3), and the infrared sensor (10) is electrically connected to the electromagnetic valve (9).

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