Earphone product shell size detection and precise screening device

Automatic detection and screening of headphone shells are achieved through the CCD light source collector and turntable system, which solves the problem of low efficiency of traditional manual detection, realizes safe and efficient headphone shell detection and screening, and improves detection accuracy and production efficiency.

CN223337840UActive Publication Date: 2025-09-16HONGRITA PLASTICS SHENZHEN LTD
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Patent Information

Application Number
CN202422404111.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-16
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The manual inspection and screening methods after traditional CNC processing of headphone shells have safety risks, low efficiency and unstable operation. There is an urgent need to develop a safe and efficient automatic inspection and screening equipment.

Method used

The CCD light source collector and turntable are used in conjunction with a PLC control system to achieve automatic detection and precise screening of headphone shells. Data is collected by the CCD light source collector, and the turntable rotates to send qualified products to the next process or remove unqualified products. The light-emitting mechanism and bottom light source are used to improve detection accuracy, and the universal wheels and positioning feet are used to facilitate the movement and placement of the device.

Benefits of technology

It achieves safe and efficient detection and precise screening of headphone shells, improves detection accuracy, reduces manual intervention, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an earphone product shell size detection and accurate screening device, which belongs to the technical field of detection and screening and comprises a workbench, a turntable is rotatably arranged at the top of the workbench, a CCD light source collector is telescopically arranged on one side of the workbench and above the turntable, and the CCD light source collector is arranged on the other side of the workbench. A CCD light source collector is arranged on the top of the workbench, a CCD display screen is slidably arranged on the side, away from the CCD light source collector, of the workbench, a controller is fixedly arranged on one side of the top of the workbench, and a PLC control system is arranged in the controller. When products to be detected are conveyed to the position below the CCD light source collector, the CCD light source collector collects data at the moment, the products are automatically detected and screened, the qualified products are conveyed to the next procedure through rotation of the rotary disc, unqualified products are automatically removed, and then detection and accurate screening of the products are rapidly completed.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection and screening, and more specifically, to a device for detecting and accurately screening the shell size of an earphone product. Background Art

[0002] Headphones receive electrical signals from a media player or receiver and convert them into audible sound waves using speakers close to the ear. They can be separated from the media player and connected using only a plug, allowing you to listen to the audio without disturbing others. They can also block out ambient sounds, making them very helpful for people using them in noisy environments such as recording studios, bars, while traveling, and while exercising. Among the components of headphones, the headphone housing is a crucial protective component.

[0003] In the plastics processing industry, CNC machining of headphone casings requires precise dimensions and high production volumes. Traditionally, this type of product is processed manually, after CNC machining, by placing the product on a custom hardware fixture for thorough inspection, one by one, to verify that the CNC-machined hole dimensions, position, and appearance meet quality requirements. This traditional processing method carries safety risks, is inefficient, prone to fatigue, and results in unstable operation. Given these shortcomings, we urgently need to develop a new, safe, efficient, labor-saving, and easy-to-use automated inspection and screening device. Utility Model Content

[0004] The main technical problem solved by the present invention is to provide a device for detecting and accurately screening the shell size of earphone products, which can solve the problems raised by the above-mentioned background technology.

[0005] In order to solve the above technical problems, according to one aspect of the utility model, more specifically, a headphone product shell size detection and precision screening device includes a workbench, a turntable is rotatably set on the top of the workbench, a CCD light source collector is telescopically set above the turntable on one side of the workbench, a CCD display screen is slidingly set on the side of the workbench away from the CCD light source collector, a controller is fixedly set on one side of the top of the workbench, a PLC control system is set inside the controller, and a PLC control system is fixedly set on the top of the workbench on the side of the turntable close to the controller, and the PLC control system is used to control the linkage between the turntable and.

[0006] Furthermore, the workbench is fixedly provided with a slide bar on one side close to the CCD light source collector, a slider is fixedly provided on the outer side of the top of the CCD light source collector, and the slider and the top light source are telescopically provided on one side of the slide bar.

[0007] Furthermore, a square groove is provided on the inner side of the top light source and four light-emitting mechanisms are fixedly arranged on the outer side of the square groove. The four light-emitting mechanisms are all surrounded by the outer side of the bottom of the CCD light source collector. A bottom light source is fixedly arranged on the top of the workbench below the CCD light source collector and on one side of the turntable.

[0008] Furthermore, one side of the bottom is provided with a rotational and telescopic rotation.

[0009] Furthermore, the CCD display screen is an embedded display, a fixed block is fixedly connected to the bottom of the CCD display screen, a sliding groove is opened on one side of the fixed block of the workbench, and the fixed block is slidably connected to the inner side of the sliding groove.

[0010] Furthermore, the front side of the workbench is rotatably connected to two protective doors, and the two protective doors are provided with handles on both sides of the fitting position.

[0011] Furthermore, four universal wheels are fixedly provided at the bottom of the workbench, and positioning feet are telescopically provided on one side of the four universal wheels at the bottom of the workbench.

[0012] The beneficial effects of the device for detecting and accurately screening the shell size of earphone products in the utility model are:

[0013] By setting up a CCD light source collector and a turntable, when in use, the product is manually loaded onto the top of the turntable in a safe area. The turntable mechanism is activated by the controller to transport the product to be inspected to the bottom of the CCD light source collector. At this time, the CCD light source collector collects data, automatically inspects and screens the product, and sends the qualified product to the next process through the rotation of the turntable. The unqualified products are automatically rejected, thereby quickly completing the inspection and accurate screening of the product.

[0014] By setting a sliding rod, the CCD light source collector and the top light source can be telescopically controlled during use, which is convenient for adjustment and maintenance. By setting a light-emitting mechanism and a bottom light source, the product can be evenly illuminated, thereby improving the accuracy of detection. By setting a telescopic rotation control during screening, unqualified products can be eliminated. By setting a CCD display screen, it is convenient to display the detection information. By setting a protective door, it is convenient to maintain and repair the internal structure of the workbench. By setting universal wheels and positioning feet, it is convenient to move and place the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 This is a schematic diagram of the overall structure of a device for detecting and accurately screening the shell size of earphone products according to the present invention;

[0017] Figure 2This is a schematic diagram of the sliding rod structure of a device for detecting and accurately screening the shell size of earphone products in the utility model;

[0018] Figure 3 This is a schematic diagram of the workbench top structure of a headphone product shell size detection and precise screening device of the present invention.

[0019] In the figure: 1. Workbench; 10. Universal wheel; 11. Positioning foot; 12. Protective door; 13. Handle; 14. Turntable; 15. Controller; 16. Slide; 17. Bottom light source; 2. CCD light source collector; 20. Slide bar; 21. Slider; 3. Top light source; 30. Light-emitting mechanism; 4. CCD display screen; 40. Fixed block; 5. Rejection mechanism; 50. Rejection rod. DETAILED DESCRIPTION

[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments. It should be noted that, unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other.

[0021] like Figure 1-3 As shown, according to one aspect of the present invention, a headphone product shell size detection and precise screening device is provided, including a workbench 1, a turntable 14 is rotatably provided on the top of the workbench 1, a CCD light source collector 2 is telescopically provided on one side of the workbench 1 above the turntable 14, a CCD display screen 4 is slidably provided on the side of the workbench 1 away from the CCD light source collector 2, a controller 15 is fixedly provided on one side of the top of the workbench 1, a PLC control system is provided inside the controller 15, and a 5 is fixedly provided on the top of the workbench 1 on the side close to the controller 15. The PLC control system is used to control the linkage between the turntable 14 and 5. By setting the CCD light source collector 2 and the turntable 14, when in use, the product is manually loaded into the top of the turntable 14 in a safe area, and the turntable 14 mechanism is started by the controller 15 to transport the product to be inspected to the bottom of the CCD light source collector 2. At this time, the CCD light source collector 2 collects data, 5 automatically detects and screens the product, and the qualified product is rotated through the turntable 14 to be sent to the next process, and the unqualified products will be automatically rejected, thereby quickly completing the product inspection and precise screening.

[0022] In this embodiment, a slide bar 20 is fixedly provided on the side of the workbench 1 close to the CCD light source collector 2, and a slider 21 is fixedly provided on the outer side of the top of the CCD light source collector 2. The slider 21 and the top light source 3 are both telescopically provided on one side of the slide bar 20. By setting the slide bar 20, the telescopic control of the CCD light source collector 2 and the top light source 3 can be realized during use, which is convenient for adjustment and maintenance.

[0023] In this embodiment, a square groove is provided on the inner side of the top light source 3 and four light-emitting mechanisms 30 are fixedly arranged on the outer side of the square groove. The four light-emitting mechanisms 30 are all surrounded by the outer side of the bottom of the CCD light source collector 2. A bottom light source 17 is fixedly provided on the top of the workbench 1 below the CCD light source collector 2 and on one side of the turntable 14. By arranging the light-emitting mechanism 30 and the bottom light source 17, the product is evenly illuminated, thereby improving the accuracy of detection.

[0024] In this embodiment, a rotation and telescopic rotation device 50 is provided on one side of the bottom of 5, and unqualified products are removed by controlling the telescopic rotation device 50 during screening.

[0025] In this embodiment, the CCD display screen 4 is an embedded display, and a fixed block 40 is fixedly connected to the bottom of the CCD display screen 4. The workbench 1 is provided with a slide groove 16 on one side of the fixed block 40, and the fixed block 40 is slidably connected to the inner side of the slide groove 16. By setting the CCD display screen 4, it is convenient to display the detection information.

[0026] In this embodiment, two protective doors 12 are rotatably connected to the front side of the workbench 1. The two protective doors 12 are provided with handles 13 on both sides of the fitting part. The provision of the protective doors 12 facilitates maintenance and repair of the internal structure of the workbench 1.

[0027] In this embodiment, four universal wheels 10 are fixedly provided at the bottom of the workbench 1, and positioning feet 11 are telescopically provided on one side of the four universal wheels 10 at the bottom of the workbench 1. The arrangement of the universal wheels 10 and the positioning feet 11 facilitates the movement and placement of the device.

[0028] The above embodiments merely illustrate several implementations of the present invention, and while their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous modifications and improvements without departing from the spirit of the present invention, all of which fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A device for detecting and accurately screening the shell size of an earphone product, comprising a workbench (1), characterized in that: A turntable (14) is rotatably provided on the top of the workbench (1); a CCD light source collector (2) is telescopically provided on one side of the workbench (1) above the turntable (14); a CCD display screen (4) is slidably provided on the side of the workbench (1) away from the CCD light source collector (2); a controller (15) is fixedly provided on one side of the top of the workbench (1); a PLC control system is provided inside the controller (15); a (5) is fixedly provided on the top of the workbench (1) on the side of the turntable (14) close to the controller (15); and the PLC control system is used to control the linkage between the turntable (14) and (5).

2. The device for detecting and accurately screening the size of earphone shells according to claim 1, characterized in that: The workbench (1) is fixedly provided with a slide bar (20) on one side close to the CCD light source collector (2), a slider (21) is fixedly provided on the outer side of the top of the CCD light source collector (2), and the slider (21) and the top light source (3) are both telescopically arranged on one side of the slide bar (20).

3. The device for detecting and accurately screening the size of earphone shells according to claim 2, characterized in that: A square groove is provided on the inner side of the top light source (3), and four light-emitting mechanisms (30) are fixedly arranged on the outer side of the square groove. The four light-emitting mechanisms (30) surround the outer side of the bottom of the CCD light source collector (2). A bottom light source (17) is fixedly arranged on the top of the workbench (1) below the CCD light source collector (2) and on one side of the turntable (14).

4. The device for detecting and accurately screening earphone shell dimensions according to claim 1, characterized in that: One side of the bottom of the (5) is provided with (50) for rotation and extension.

5. The device for detecting and accurately screening earphone shell dimensions according to claim 1, characterized in that: The CCD display screen (4) is an embedded display, and a fixed block (40) is fixedly connected to the bottom of the CCD display screen (4). The workbench (1) is provided with a slide groove (16) on one side of the fixed block (40), and the fixed block (40) is slidably connected to the inner side of the slide groove (16).

6. The device for detecting and accurately screening earphone shell dimensions according to claim 1, characterized in that: The front side of the workbench (1) is rotatably connected to two protective doors (12), and the two protective doors (12) are provided with handles (13) on both sides of the joint.

7. The device for detecting and accurately screening earphone shell dimensions according to claim 1, characterized in that: Four universal wheels (10) are fixedly provided at the bottom of the workbench (1), and positioning feet (11) are telescopically provided on one side of the four universal wheels (10) at the bottom of the workbench (1).