Automatic online torsion detection system for screw cap bottle production line

Abstract

The utility model discloses a screw cap bottle production line on-line torsion automatic detection system which comprises a control box, a first conveying chain plate, a second conveying chain plate, a torsion detection platform, a torsion detection mechanism and a manipulator grabbing rotating mechanism, and the first conveying chain plate is arranged at the outlet end of a screw cap machine through a support; the torsion detection platform is arranged behind the middle position of the first conveying chain plate through a support. The second conveying chain plate is arranged on one side of the torsion detection platform through a support. The torsion detection mechanism and the manipulator grabbing and rotating mechanism are respectively arranged on the torsion detection platform; proximity switches are arranged on the X coordinate axis position, the Y coordinate axis position and the Z coordinate axis position of the mechanical arm grabbing and rotating mechanism correspondingly. A photoelectric sensor is arranged on the rear side of the first conveying chain plate. The control box is arranged on a support of the first conveying chain plate. The on-line torsion automatic detection system for the screw cap bottle production line is small in occupied area, wide in related industry, accurate and traceable in record, timely in abnormal problem response, and capable of reducing quality risks and improving production efficiency.

Description

Technical Field

[0001] The utility model relates to an online automatic torque detection system for a screw-cap bottle production line. Background Art

[0002] Currently, capping machines are widely used in the pharmaceutical, food and cosmetic industries, but they all rely on manual on-site sampling, which is time-consuming and inefficient. Utility Model Content

[0003] The purpose of the utility model is to overcome the defects of the prior art and provide an online torque automatic detection system for a screw-cap bottle production line, which occupies a small area, covers a wide range of industries, records accurately and traceably, responds to abnormal problems in a timely manner, reduces quality risks and improves production efficiency.

[0004] The technical solution to achieve the above purpose is: an online torque automatic detection system for a screw cap bottle production line, including a control box, a conveyor chain plate 1, a conveyor chain plate 2, a torque detection platform, a torque detection mechanism and a manipulator grasping and rotating mechanism, wherein:

[0005] The conveying chain plate 1 is arranged at the outlet end of the capping machine through a bracket;

[0006] The torque detection platform is arranged behind the middle position of the conveyor chain plate 1 through a bracket;

[0007] The second conveying chain plate is arranged on one side of the torque detection platform through a bracket;

[0008] The torque detection mechanism and the manipulator grasping and rotating mechanism are respectively arranged on the torque detection platform;

[0009] The X, Y, and Z coordinate axes of the manipulator grasping and rotating mechanism are respectively provided with proximity switches;

[0010] A photoelectric sensor is provided on the rear side of the conveying chain plate 1, and the photoelectric sensor is located between the outlet end of the capping machine and the torque detection platform;

[0011] The control box is arranged on the bracket of the conveying chain plate 1;

[0012] The driving mechanism of the conveyor chain plate 1, the driving mechanism of the conveyor chain plate 2, the torque detection mechanism, the driving mechanism of the manipulator grasping and rotating mechanism, the photoelectric sensor and all the proximity switches are respectively connected to the control box.

[0013] In the above-mentioned online automatic torque detection system for a screw-cap bottle production line, the manipulator grasping and rotating mechanism is driven by a pneumatic double-rod double-axis slide cylinder.

[0014] In the above-mentioned online torque automatic detection system for a screw-cap bottle production line, the control box is externally connected to the operation display screen of the screw-capping machine.

[0015] The utility model provides an online automatic torque detection system for a screw-cap bottle production line, which occupies a small area, covers a wide range of industries, records accurately and can be traced, responds to abnormal problems in a timely manner, and can reduce quality risks and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of the online torque automatic detection system for the screw-cap bottle production line of the present utility model;

[0017] Figure 2 This is a top view of the online automatic torque detection system for the screw-cap bottle production line of the present invention. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the specific implementation methods are described in detail below with reference to the accompanying drawings:

[0019] See also Figure 1 and Figure 2 The best embodiment of the utility model is an online automatic torque detection system for a screw-cap bottle production line, comprising a control box 3, a conveyor chain plate 1, a conveyor chain plate 2, a torque detection platform 4, a torque detection mechanism 5 and a manipulator grasping and rotating mechanism 6.

[0020] The conveyor chain plate 1 is mounted at the outlet of the capping machine 100 via a bracket 11; the torque detection platform 4 is mounted behind the middle portion of the conveyor chain plate 1 via a bracket; the conveyor chain plate 2 is mounted on one side of the torque detection platform 4 via a bracket 21; the torque detection mechanism 5 and the manipulator grasping and rotating mechanism 6 are respectively mounted on the torque detection platform 4; the manipulator grasping and rotating mechanism 6 is respectively provided with a proximity switch 1 61, a proximity switch 2 62, and a proximity switch 1 63 at the X, Y, and Z coordinate axes; a photoelectric sensor 7 is mounted on the rear side of the conveyor chain plate 1, and is located between the outlet of the capping machine 100 and the torque detection platform 4; the control box 3 is mounted on the bracket 11 of the conveyor chain plate 1.

[0021] The driving mechanism of conveyor chain plate 1, the driving mechanism of conveyor chain plate 2, the torque detection mechanism 5, the driving mechanism of the manipulator grasping rotation mechanism 6, the photoelectric sensor 7, the proximity switch 1 61, the proximity switch 2 62 and the proximity switch 1 63 are respectively connected to the control box 3.

[0022] In this embodiment, all electrical components can be commercially available. For example, the manipulator gripping and rotating mechanism 6 is driven by a pneumatic dual-rod, dual-axis slide cylinder, manufactured by FESTO. The photoelectric sensor 7 is an Omron E3Z-T61; the proximity switches 1, 61, 62, and 63 are manufactured by SICK; the torque detection mechanism 5 is manufactured by Edelberg; and the controller in the control box 3 is a Siemens S7-300. The control box 3 is externally connected to the capping machine's operating display.

[0023] The online automatic torque detection system for the screw-cap bottle production line of the present invention is as follows: when the product flows out from the outlet of the screw-capping machine 100, and during the process of passing through the conveyor chain plate 1 to the packaging workshop, the product is counted by the photoelectric sensor 7, and the interval sampling number is set on the operation display screen of the screw-capping machine. According to the preset interval sampling number, when the photoelectric sensor 7 counts, the control box 3 controls the manipulator to grab the rotating mechanism 6 to grab the sampled product on the conveyor chain plate 1 and bring it to the torque detection mechanism platform 4; under the positioning of the proximity switch 1 61, the proximity switch 2 62 and the proximity switch 1 63, when the product is put in place, the control box 3 controls the torque detection mechanism 5 to automatically tighten and fix the product. product; then the manipulator grabs the rotating mechanism 6 to loosen the product bottle, and at the same time the bottle cap is loosened; the torque detection mechanism 5 transmits the lower cover torque data through the control box 3 to the operation display screen of the capping machine for display; after each detection is completed, the manipulator grabs the rotating mechanism 6 and transfers the product to the conveyor chain plate 2 2, and the operator takes it to the front end of the capping machine 100 for re-capping; if the torque does not meet the standard, the operation display screen of the capping machine will display an alarm message with a voice prompt, so that the operator can find it at the first time; when re-producing after each shutdown, the first bottle of product will be tested by the torque automatic detection system of the utility model and can only be produced normally after meeting the standard.

[0024] In summary, the online automatic torque detection system for the screw-cap bottle production line of the utility model occupies a small area, involves a wide range of industries, records accurately and traceably, responds to abnormal problems in a timely manner, and can reduce quality risks and improve production efficiency.

[0025] Those skilled in the art should recognize that the above embodiments are merely intended to illustrate the present invention and are not intended to limit the present invention. As long as they are within the spirit of the present invention, any changes or modifications to the above embodiments will fall within the scope of the claims of the present invention.

Claims

1. An automatic torque detection system for a screw cap bottle production line, characterized in that: It includes a control box, a conveyor chain plate 1, a conveyor chain plate 2, a torque detection platform, a torque detection mechanism and a manipulator grasping and rotating mechanism, wherein: The conveying chain plate 1 is arranged at the outlet end of the capping machine through a bracket; The torque detection platform is arranged behind the middle position of the conveyor chain plate 1 through a bracket; The second conveying chain plate is arranged on one side of the torque detection platform through a bracket; The torque detection mechanism and the manipulator grasping and rotating mechanism are respectively arranged on the torque detection platform; The X, Y, and Z coordinate axes of the manipulator grasping and rotating mechanism are respectively provided with proximity switches; A photoelectric sensor is provided on the rear side of the conveying chain plate 1, and the photoelectric sensor is located between the outlet end of the capping machine and the torque detection platform; The control box is arranged on the bracket of the conveying chain plate 1; The driving mechanism of the conveyor chain plate 1, the driving mechanism of the conveyor chain plate 2, the torque detection mechanism, the driving mechanism of the manipulator grasping and rotating mechanism, the photoelectric sensor and all the proximity switches are respectively connected to the control box.

2. The automatic on-line torque detection system for a screw cap bottle production line according to claim 1 is characterized in that: The manipulator grasping and rotating mechanism is driven by a pneumatic double-rod double-axis slide cylinder.

3. The automatic on-line torque detection system for a screw cap bottle production line according to claim 1, characterized in that: The control box is externally connected to the operation display screen of the capping machine.

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