Copper wire pay-off device and wire drawing machine

By introducing a crossbar, a lifting mechanism and a buffer assembly into the copper wire drawing machine, the problem of copper wire wear and breakage at the guide wheel was solved, and smooth transmission of the copper wire and improved stability of the drawing process were achieved.

CN223338089UActive Publication Date: 2025-09-16C B GRP CO LTD
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Patent Information

Application Number
CN202422742802.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-16
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In existing copper wire drawing machines, when the copper wire is conveyed to the guide wheel at different heights, it rubs against the edge of the guide wheel due to the height difference, and is easily worn and broken.

Method used

A crossbar and lifting mechanism is used, and the bidirectional lead screw is driven by a driving motor to move the slider, and the connecting rod drives the crossbar to move up and down to reduce the height difference between the copper wire and the guide wheel, and a buffer component such as a spring is used to provide elastic buffering to prevent the copper wire from being too tight or too loose.

Benefits of technology

The smooth transmission of the copper wire on the guide wheel is achieved, which avoids wear and breakage and improves the stability and efficiency of the wire drawing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The copper wire pay-off device comprises a base, a brake motor is fixedly installed on the left side of the bottom of the base, an output shaft of the brake motor is fixedly connected with a rotating shaft in a sleeved mode, the top end of the rotating shaft extends to the position above the base and is fixedly connected with a disc, and a pay-off barrel body is fixedly installed on the top of the disc. The transverse rods and the lifting mechanism are arranged, during paying off, a worker enables a copper wire wound on the paying-off barrel body to penetrate through the position between the two transverse rods, then the copper wire is wound around the guide wheel body and the outer surface of a pulley to be drawn, and when the copper wire is conveyed to the guide wheel body from the paying-off barrel body, the copper wire is conveyed to the guide wheel body. A worker can enable the transverse rod to slowly drive the copper wires to move up and down in a reciprocating mode through the lifting mechanism, so that the copper wires located at different height positions on the pay-off barrel body can be stably conveyed to the guide wheel body, and the copper wire pay-off barrel has the advantage that the copper wires are prevented from being abraded by the edge of the guide wheel body and fractured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of copper wire drawing, in particular to a copper wire pay-off device and a wire drawing machine. Background Art

[0002] Copper is an important and irreplaceable raw material in economic development and has been widely used in various fields such as military industry, electric power, electronics and electrical engineering, communications, construction, light industry, machinery manufacturing and transportation. In recent years, the copper wire processing industry has developed rapidly. Copper wire drawing machine is a commonly used equipment in the copper wire processing process. The pay-off device used in conjunction with the copper wire drawing machine has an important influence on the effect of copper wire drawing. When in use, the motor drives the pay-off drum to rotate, and the copper wire is separated from the winding state on the pay-off drum as the pay-off drum rotates, and is transmitted to the drawing die box through the guide wheel for drawing.

[0003] However, there are some problems with the existing technology: since the height position of the guide wheel is fixed, when the copper wires wound on the pay-off drum at different heights are transported to the guide wheel, due to the height difference, the copper wires are easily rubbed against the edge of the guide wheel, resulting in wear and tear, which may cause the copper wire to break. Therefore, we propose a copper wire pay-off device and a wire drawing machine. Utility Model Content

[0004] In response to the problems existing in the prior art, the purpose of the present utility model is to provide a copper wire pay-off device and a wire drawing machine. By setting a cross bar and a lifting mechanism, the copper wire can be smoothly transferred from the pay-off drum to the guide wheel, thereby preventing the copper wire from being worn by the edge of the guide wheel.

[0005] The utility model is implemented as follows: a copper wire pay-off device and a wire drawing machine, comprising a base, a brake motor fixedly installed on the left side of the bottom of the base, the output shaft of the brake motor fixedly sleeved with a rotating shaft, the top of the rotating shaft extends to the top of the base and is fixedly connected to a disc, the top of the disc is fixedly installed with a pay-off drum body, a frame located to the right of the disc is fixedly installed on the base, a cross bar is provided inside the frame, the cross bar and the frame are connected by a lifting mechanism, a pulley located on the right of the frame is rotatably connected to the base, a guide wheel body located between the frame and the pulley is provided on the base, and the guide wheel body and the base are connected by a buffer assembly.

[0006] Optionally, the lifting mechanism includes a drive motor, which is fixedly mounted on the frame. The output shaft of the drive motor is fixedly sleeved with a bidirectional screw rod, and both sides of the outer surface of the bidirectional screw rod are threadedly sleeved with sliders.

[0007] Optionally, a mounting bracket is movably mounted on the inner wall of the frame, the cross bar is rotatably connected to the mounting bracket, and a connecting rod is hinged between the mounting bracket and the slider.

[0008] Optionally, the buffer assembly includes a vertical plate, which is fixedly mounted on the base, a round rod movably inserted into the vertical plate, a rear end of the round rod is fixedly connected to a mounting frame, and the guide wheel body is rotatably connected to the mounting frame.

[0009] Optionally, a spring is movably sleeved on the outer surface of the round rod, and two ends of the spring are fixedly connected to the installation frame and the vertical plate respectively.

[0010] Optionally, the base is rotatably connected to a vertical rod located between the disc and the frame, and there are two vertical rods, which are symmetrically arranged.

[0011] A wire drawing machine includes a copper wire pay-off device, a wire drawing die box and a winding mechanism. The wire drawing die box is fixedly installed in the middle of the top of a base, and the winding mechanism is fixedly installed on the right side of the top of the base.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The utility model is provided with a cross bar and a lifting mechanism. When paying out the wire, the staff passes the copper wire wound on the wire-paying drum body through the two cross bars, and then draws the wire around the guide wheel body and the outer surface of the pulley. When the copper wire is transferred from the wire-paying drum body to the guide wheel body, the staff can use the lifting mechanism to make the cross bar slowly drive the copper wire to move up and down, so that the copper wire located at different height positions on the wire-paying drum body can be smoothly transferred to the guide wheel body, thereby preventing the copper wire from being worn and broken by the edge of the guide wheel body.

[0014] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram provided by the utility model;

[0016] Figure 2 This is a side structural diagram provided by the utility model;

[0017] Figure 3 This is a schematic diagram of the top structure provided by the utility model;

[0018] Figure 4 This is a side sectional structural diagram provided by the utility model;

[0019] Figure 5 It is a partial cross-sectional structural schematic diagram of the base provided by the utility model.

[0020] In the figure: 1. Base; 2. Brake motor; 3. Rotating shaft; 4. Disc; 5. Pay-off drum body; 6. Frame; 7. Cross bar; 8. Pulley; 9. Driving motor; 10. Bidirectional screw rod; 11. Slider; 12. Mounting frame; 13. Connecting rod; 14. Vertical plate; 15. Round rod; 16. Spring; 17. Mounting frame; 18. Guide wheel body; 19. Drawing die box; 20. Winding mechanism; 21. Vertical rod. DETAILED DESCRIPTION

[0021] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0022] like Figures 1 to 5 As shown, a copper wire pay-off device and a wire drawing machine provided by an embodiment of the present invention include a base 1, a brake motor 2 is fixedly installed on the left side of the bottom of the base 1, the output shaft of the brake motor 2 is fixedly sleeved with a rotating shaft 3, the top of the rotating shaft 3 extends to the top of the base 1 and is fixedly connected to a disc 4, a pay-off drum body 5 is fixedly installed on the top of the disc 4, a frame 6 located to the right of the disc 4 is fixedly installed on the base 1, a cross bar 7 is provided inside the frame 6, and the cross bar 7 and the frame 6 are connected by a lifting mechanism, a pulley 8 located on the right side of the frame 6 is rotatably connected to the base 1, a guide wheel body 18 located between the frame 6 and the pulley 8 is provided on the base 1, and the guide wheel body 18 and the base 1 are connected by a buffer assembly.

[0023] When paying out the wire, the staff passes the copper wire wrapped on the pay-off drum body 5 between the two cross bars 7, and then draws it around the outer surface of the guide wheel body 18 and the pulley 8. When the copper wire is transferred from the pay-off drum body 5 to the guide wheel body 18, the staff can use the lifting mechanism to make the cross bar 7 slowly drive the copper wire to move up and down, so that the copper wire located at different heights on the pay-off drum body 5 can be smoothly transferred to the guide wheel body 18, avoiding the copper wire being worn and broken by the edge of the guide wheel body 18.

[0024] Furthermore, the lifting mechanism includes a drive motor 9, which is fixedly mounted on the frame 6. The output shaft of the drive motor 9 is fixedly sleeved with a bidirectional screw rod 10, and both sides of the outer surface of the bidirectional screw rod 10 are threadedly sleeved with sliders 11.

[0025] Furthermore, a mounting bracket 12 is movably mounted on the inner wall of the frame 6 , the crossbar 7 is rotatably connected to the mounting bracket 12 , and a connecting rod 13 is hinged between the mounting bracket 12 and the slider 11 .

[0026] By starting the drive motor 9, the bidirectional screw rod 10 can be rotated, so that the two sliders 11 can move toward or away from each other, and then the mounting frame 12 can be driven to move upward or downward through the connecting rod 13, so that the copper wire between the two cross bars 7 can be guided, so that when the copper wire wound at different heights on the pay-off drum body 5 is transmitted to the guide wheel body 18, the height difference between the copper wire and the guide wheel body 18 is reduced after passing through the cross bar 7, thereby reducing the friction loss between the copper wire and the edge of the guide wheel body 18.

[0027] Furthermore, the buffer assembly includes a vertical plate 14, which is fixedly mounted on the base 1. A round rod 15 is movably inserted into the vertical plate 14, and the rear end of the round rod 15 is fixedly connected to a mounting frame 17. The guide wheel body 18 is rotatably connected to the mounting frame 17.

[0028] Furthermore, a spring 16 is movably sleeved on the outer surface of the round rod 15 , and two ends of the spring 16 are fixedly connected to the installation frame 17 and the vertical plate 14 respectively.

[0029] By passing the copper wire around the guide wheel body 18 and the pulley 8, the spring 16 is compressed, and then the wire is drawn, the copper wire can be placed in a tensioned state. At the same time, due to the elastic force of the spring 16, it can act as a buffer for the copper wire when the wire is released, preventing the copper wire from breaking or becoming too loose and detaching from the guide wheel body 18 and the pulley 8.

[0030] Furthermore, a vertical rod 21 located between the disc 4 and the frame 6 is rotatably connected to the base 1 . There are two vertical rods 21 , and the two vertical rods 21 are symmetrically arranged.

[0031] A wire drawing machine includes a copper wire pay-off device, a wire drawing die box 19 and a winding mechanism 20. The wire drawing die box 19 is fixedly installed in the middle of the top of the base 1, and the winding mechanism 20 is fixedly installed on the right side of the top of the base 1.

[0032] The working principle and use process of this utility model:

[0033] When in use, the staff connects the copper wire from the pay-off drum body 5 to the winding mechanism 20, as shown in FIG. Figure 3As shown, the wire drawing operation is then performed. When paying out the wire, the staff starts the brake motor 2, so that the rotating shaft 3 drives the disc 4 and the wire-drawing drum body 5 to rotate, and the copper wire wound on the wire-drawing drum body 5 is transmitted to the guide wheel body 18 between the two vertical rods 21 and the two cross rods 7. The staff can start the driving motor 9 to make the bidirectional screw rod 10 rotate, so that the two sliders 11 can move toward or away from each other, and then the mounting frame 12 can be driven upward or downward by the connecting rod 13, so that the copper wire between the two cross rods 7 can be guided. When the copper wire wound on the wire-drawing drum body 5 at different heights is transmitted to the guide wheel body 18, the height difference between the copper wire and the guide wheel body 18 is reduced after passing through the cross rod 7, thereby reducing the friction loss between the copper wire and the edge of the guide wheel body 18, avoiding wear and breakage of the copper wire. At the same time, due to the elastic force of the spring 16, it can buffer the copper wire when paying out, avoiding the copper wire from being too tight and breaking or too loose and causing it to detach from the guide wheel body 18 and the pulley 8.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A copper wire pay-off device, comprising a base (1), characterized in that: A brake motor (2) is fixedly installed on the left side of the bottom of the base (1), and the output shaft of the brake motor (2) is fixedly sleeved with a rotating shaft (3). The top of the rotating shaft (3) extends to the top of the base (1) and is fixedly connected to a disc (4). The top of the disc (4) is fixedly installed with a wire reel body (5). A frame (6) located to the right of the disc (4) is fixedly installed on the base (1). A cross bar (7) is provided inside the frame (6). The cross bar (7) and the frame (6) are connected by a lifting mechanism. A pulley (8) located to the right of the frame (6) is rotatably connected to the base (1). A guide wheel body (18) located between the frame (6) and the pulley (8) is provided on the base (1), and the guide wheel body (18) and the base (1) are connected by a buffer assembly.

2. A copper wire pay-off device according to claim 1, characterized in that: The lifting mechanism comprises a driving motor (9), the driving motor (9) being fixedly mounted on a frame (6), the output shaft of the driving motor (9) being fixedly sleeved with a bidirectional screw rod (10), and both sides of the outer surface of the bidirectional screw rod (10) being threadedly sleeved with sliders (11).

3. The copper wire pay-off device according to claim 1, characterized in that: A mounting frame (12) is movably mounted on the inner wall of the frame (6), the cross bar (7) is rotatably connected to the mounting frame (12), and a connecting rod (13) is hinged between the mounting frame (12) and the slider (11).

4. The copper wire pay-off device according to claim 1, characterized in that: The buffer assembly comprises a vertical plate (14), the vertical plate (14) is fixedly mounted on the base (1), a round rod (15) is movably inserted into the vertical plate (14), the rear end of the round rod (15) is fixedly connected to a mounting frame (17), and the guide wheel body (18) is rotatably connected to the mounting frame (17).

5. The copper wire pay-off device according to claim 4, characterized in that: The outer surface of the round rod (15) is movably sleeved with a spring (16), and the two ends of the spring (16) are respectively fixedly connected to the installation frame (17) and the vertical plate (14).

6. The copper wire pay-off device according to claim 1, characterized in that: The base (1) is rotatably connected to a vertical rod (21) located between the disc (4) and the frame (6). There are two vertical rods (21), and the two vertical rods (21) are symmetrically arranged.

7. A wire drawing machine comprising a copper wire pay-off device according to any one of claims 1 to 6, characterized in that: It also includes a wire drawing die box (19) and a winding mechanism (20), wherein the wire drawing die box (19) is fixedly mounted on the middle portion of the top of the base (1), and the winding mechanism (20) is fixedly mounted on the right side of the top of the base (1).

Citation Information

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