Photovoltaic support bending processing device
By introducing adjustment, fixing, reinforcement and measurement components into the photovoltaic bracket bending processing device, the problem that traditional equipment cannot measure the material movement distance is solved, automatic measurement and precise positioning are achieved, and the bending efficiency and effect are improved.
Patent Information
- Application Number
- CN202422512863.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Traditional photovoltaic bracket bending equipment cannot effectively measure the distance the material moves, resulting in time-consuming and labor-intensive manual marking, reduced bending efficiency and increased errors.
A photovoltaic bracket bending processing device was designed, which includes an adjustment component, a fixing component, a reinforcement component and a measuring component. The lower pressure plate and the bending plate are driven by a cylinder to move. Combined with the measuring component, the material movement distance is automatically measured to achieve precise positioning of multiple bends.
It improves the material bending efficiency, reduces the burden of manual operation, reduces errors, and improves the practicality and work efficiency of the device.
Smart Images

Figure CN223338114U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic brackets, and in particular to a photovoltaic bracket bending processing device. Background Art
[0002] With the continuous improvement of people's environmental awareness and the demand for energy, new energy photovoltaic power generation has developed rapidly. Photovoltaic power generation relies on photovoltaic brackets to fix photovoltaic panels to generate electricity. The photovoltaic brackets need to be bent during the processing process to facilitate subsequent installation and fixation. When bending the photovoltaic brackets, a photovoltaic bracket bending processing device is required.
[0003] Traditional bending equipment cannot effectively measure the distance the material moves when bending the material. Since the material needs to be bent multiple times during processing, if the distance the material moves cannot be measured, the staff will need to manually use a measuring ruler with a marker and other tools to mark the parts of the material that need to be bent twice or multiple times. The manual measurement and marking process is time-consuming and labor-intensive, which not only reduces the bending efficiency of the material, but also increases the workload of the staff. In addition, there will be certain errors in bending through manual marking, which will affect the bending effect of the material and reduce the overall practicality of the device.
[0004] Therefore, those skilled in the art provide a photovoltaic bracket bending processing device to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to provide a photovoltaic bracket bending processing device, including a processing table, and also including:
[0006] A support frame is fixedly connected to the upper surface of the processing table, the upper surface of the support frame is fixedly connected to a mounting frame, the bottom of the mounting frame is symmetrically provided with lifting cylinders, the telescopic ends of the two lifting cylinders are fixedly connected to a lower pressure plate, and the bottom of the lower pressure plate is fixedly connected to a bending plate;
[0007] The material body is located on the upper surface of the processing table;
[0008] An adjustment component is symmetrically arranged at the bottom of the processing table and is used to move the material body;
[0009] A fixing assembly is symmetrically arranged above the processing table and is used to fix the material body;
[0010] Reinforcement components, respectively disposed above the two fixing components, and used to further strengthen the fixing effect of the material body;
[0011] The measuring component is symmetrically arranged on one side of the processing table and is used to measure the distance that the material body moves, so as to facilitate the bending plate to perform multiple bending processes on the material body.
[0012] As a further improvement of this technical solution, the adjusting component includes adjusting plates symmetrically arranged at the bottom of the processing table. A threaded rod is rotatably connected inside the adjusting plate. One end of the threaded rod extends to the outside of the adjusting plate and is fixedly connected with a limiting disk. The other end of one of the threaded rods extends to the outside of the adjusting plate and is fixedly connected with a knob. The two threaded rods are传动连接通过同步带配合带轮(这里原文“传动连接”表述不清,推测是“传动连接”,英文是“driven and connected”) by a synchronous belt and belt pulleys. A threaded plate is threadedly connected to the outside of the threaded rod. Guide grooves for the threaded plate to move are provided on the contact surfaces of the adjusting plate and the processing table.
[0013] As a further improvement of this technical solution, the fixing component includes fixing plates respectively fixedly connected to the outside of the two threaded plates. Slide rods are symmetrically arranged inside the fixing plates. Both ends of the multiple slide rods are fixedly connected to the front and rear inner walls of the fixing plates. A抵触板(这里原文“抵触板”表述不清,推测是“contact plate”) is arranged inside the fixing plate. Guide grooves for the slide rods to move are provided inside the contact plate. A return spring is sleeved on the outside of each of the multiple slide rods. The multiple return springs are all abutted between the contact plate and the fixing plate. A pull plate is fixedly connected to the outside of the contact plate through a side plate. Connecting rods are fixedly connected to the opposite sides of the two contact plates respectively, and U-shaped clamping plates are fixedly connected to the connecting rods.
[0014] As a further improvement of this technical solution, the strengthening component includes rotating disks respectively arranged above the two U-shaped clamping plates. Screw rods are fixedly connected to the bottoms of the two rotating disks. Contact disks are fixedly connected to the bottoms of the two screw rods. Anti-slip pads are bonded to the bottoms of the two contact disks. Threaded holes for the screw rods to move are respectively provided through the upper surfaces of the two U-shaped clamping plates.
[0015] As a further improvement of this technical solution, the measuring component includes L-shaped plates symmetrically arranged on one side of the processing table. Receiving plates are fixedly connected to the outside of the two threaded plates. A rotating rod is rotatably connected inside the receiving plate. A winding roller is fixedly connected to the outside of the rotating rod. A scale tape is wound around the outside of the winding roller. The other end of the scale tape is fixedly connected to the outside of the L-shaped plate. A micro-winding spring is fixedly connected to the outside of the rotating rod. A connecting belt is arranged inside the micro-winding spring. The other end of the connecting belt is fixedly connected to the outside of the L-shaped plate.
[0016] As a further improvement of this technical solution, multiple guide rods are fixedly connected to the bottom of the support frame. Guide plates are symmetrically arranged on the outside of the lower pressing plate. Guide grooves for the guide rods to move are respectively provided inside the two guide plates.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In this photovoltaic bracket bending processing device, through the provided adjustment component, fixing component, reinforcement component and measuring component, when the material body needs to be bent, it is only necessary to first use the fixing component to effectively fix the material body. After the material body is fixed, the reinforcement component is used to further improve the fixing effect of the material body. At this time, the lifting cylinder starts to run, and the lifting cylinder will drive the lower pressure plate and the bending plate to move synchronously. At this time, the material body can be effectively bent through the cooperation between the bending plate and the processing table. When the material body needs to be bent for the second time, the material body can be conveniently moved by the adjustment component. During the movement of the material body, the measuring component can effectively measure the distance moved by the material body, so that the location of the secondary bending of the material body can be determined, without the need for staff to manually use tools such as measuring rulers and markers to mark the locations of the material body that need to be bent, effectively improving the bending efficiency and effect of the material body, reducing the workload of staff, and saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the cutaway three-dimensional structure of the adjustment plate in the present invention;
[0021] Figure 3 This is a schematic diagram of the cutaway three-dimensional structure of the fixing plate and the storage plate in the present invention;
[0022] Figure 4 for Figure 1 Schematic diagram of the enlarged structure of area A in the middle;
[0023] Figure 5 for Figure 3 Schematic diagram of the enlarged structure of the middle B area;
[0024] Figure 6 for Figure 3 Schematic diagram of the enlarged structure of the C area in the middle.
[0025] The meaning of each number in the figure is:
[0026] 1. Processing table; 2. Material body; 3. Support frame; 4. Installation frame; 5. Lifting cylinder; 6. Lower pressing plate; 7. Bending plate; 8. Adjusting plate; 9. Knob; 10. Threaded rod; 11. Threaded plate; 12. Limiting disc; 13. Synchronous belt; 14. Fixed plate; 15. Storage plate; 16. L-shaped plate; 17. Connecting rod; 18. C-shaped clamping plate; 19. Rotating disc; 20. Screw rod; 21. Contact disc; 22. Side plate; 23. Contact plate; 24. Slide bar; 25. Return spring; 26. Rotating rod; 27. Winding roller; 28. Scale tape; 29. Miniature spring; 30. Connecting belt; 31. Guide rod; 32. Guide plate. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0028] Please refer to Figure 1 - Figure 6 As shown in the figure, this embodiment provides a photovoltaic bracket bending processing device, including a processing table 1, and further including:
[0029] A support frame 3, fixedly connected to the upper surface of the processing table 1. The upper surface of the support frame 3 is fixedly connected with an installation frame 4. The bottom of the installation frame 4 is symmetrically provided with lifting cylinders 5. The telescopic ends of the two lifting cylinders 5 are fixedly connected with a lower pressing plate 6, and the bottom of the lower pressing plate 6 is fixedly connected with a bending plate 7;
[0030] A material body 2, located on the upper surface of the processing table 1;
[0031] An adjusting component, symmetrically arranged at the bottom of the processing table 1 and used for moving the material body 2;
[0032] A fixing component, symmetrically arranged above the processing table 1 and used for fixing the material body 2;
[0033] A strengthening component, respectively arranged above the two fixing components and used for further strengthening the fixing effect of the material body 2;
[0034] A measuring component, symmetrically arranged on one side of the processing table 1 and used for measuring the moving distance of the material body 2, so as to facilitate the bending plate 7 to perform multiple bending processes on the material body 2.
[0035] The above working principle: when the material body 2 needs to be bent, it is only necessary to first effectively fix the material body 2 through the fixing component. When the material body 2 is fixed, the strengthening component is used to further improve the fixing effect of the material body 2. At this time, the lifting cylinder 5 starts to operate, and the lifting cylinder 5 will drive the lower pressure plate 6 and the bending plate 7 to move synchronously. At this time, the material body 2 can be effectively bent through the cooperation between the bending plate 7 and the processing table 1. When the material body 2 needs to be bent for the second time, it is only necessary to move the material body 2 conveniently by adjusting the component. In the process of moving the material body 2, the measuring component can effectively measure the distance moved by the material body 2, so that the location of the secondary bending of the material body 2 can be determined, without the need for staff to manually use tools such as measuring rulers and markers to mark the locations of the material body 2 that need to be bent, effectively improving the bending efficiency and effect of the material body 2, reducing the workload of the staff, and saving time and effort.
[0036] In order to effectively move the material body 2, so as to facilitate the bending plate 7 to perform multiple bending processes on the material body 2, the adjustment component includes an adjustment plate 8 symmetrically arranged at the bottom of the processing table 1, the internal rotation of the adjustment plate 8 is connected to the threaded rod 10, one end of the threaded rod 10 extends to the outside of the adjustment plate 8 and is fixedly connected to the limit plate 12, the other end of one of the threaded rods 10 extends to the outside of the adjustment plate 8 and is fixedly connected to the knob 9, the two threaded rods 10 are connected by a synchronous belt 13 and a pulley transmission, the external thread of the threaded rod 10 is connected to the threaded plate 11, and the contact surfaces of the adjustment plate 8 and the processing table 1 are provided with a threaded plate 11. 1 movable guide groove. When the material body 2 needs to be moved, it is only necessary to turn the knob 9. At this time, the knob 9 will drive one of the threaded rods 10 to rotate synchronously. Since the two threaded rods 10 are connected by a synchronous belt 13 and a pulley for transmission, the two threaded rods 10 will rotate synchronously at this time, and the threaded plate 11 will move synchronously on the outside of the threaded rod 10, driving the fixing component and the reinforcing component to move synchronously. The fixing component and the reinforcing component then drive the material body 2 to move synchronously. At this time, the material body 2 can be moved, so that the bending plate 7 can be used to bend the material body 2 multiple times.
[0037] Considering that the material body 2 needs to be fixed before being bent, the fixing component includes fixing plates 14 fixedly connected to the outside of the two threaded plates 11 respectively. Slide bars 24 are symmetrically arranged inside the fixing plates 14. Both ends of the multiple slide bars 24 are fixedly connected to the front and rear inner walls of the fixing plates 14. A抵触板23 is arranged inside the fixing plates 14. A guiding groove for the slide bars 24 to move is formed inside the抵触板23. Return springs 25 are sleeved on the outside of the multiple slide bars 24. The multiple return springs 25 are all abutted between the抵触板23 and the fixing plates 14. A pulling plate is fixedly connected to the outside of the抵触板23 through a side plate 22. C-shaped clamping plates 18 are fixedly connected to the opposite sides of the two抵触板23 through connecting rods 17. When the material body 2 needs to be fixed, just pull the pulling plate first. At this time, the pulling plate will带动 the side plate 22 to move synchronously. The side plate 22 will then带动 the抵触板23 to move synchronously on the outside of the slide bars 24. During the movement of the抵触板23, the return springs 25 will be compressed. The抵触板23 will also带动 the connecting rod 17 to move synchronously. The connecting rod 17 will then带动 the C-shaped clamping plates 18 to move synchronously. At this time, place the material body 2 between the two C-shaped clamping plates 18, and then release the pulling plate. At this time, the return springs 25 will reset,带动 the抵触板23 to move synchronously. The抵触板23 will then带动 the connecting rod 17 and the C-shaped clamping plates 18 to move synchronously. When the opposite sides of the two C-shaped clamping plates 18 are both abutted against the outside of the material body 2, the material body 2 can be effectively fixed and clamped by the C-shaped clamping plates 18.
[0038] In order to further improve the fixing effect of the material body 2, the strengthening component includes rotating disks 19 respectively arranged above the two C-shaped clamping plates 18. Screw rods 20 are fixedly connected to the bottoms of the two rotating disks 19.抵触盘21 are fixedly connected to the bottoms of the two screw rods 20. Anti-slip pads are bonded to the bottoms of the two抵触盘21. Threaded holes for the screw rods 20 to move are formed through the upper surfaces of the two C-shaped clamping plates 18. After the C-shaped clamping plates 18 fix the material body 2, rotate the rotating disks 19. At this time, the rotating disks 19 will带动 the screw rods 20 to rotate synchronously. The screw rods 20 will then带动 the抵触盘21 to move downward synchronously. When the bottom of the抵触盘21 is abutted against the upper surface of the material body 2, the fixing effect of the material body 2 can be further improved by the抵触盘21. Through the arranged anti-slip pads, the friction between the抵触盘21 and the material body 2 can be effectively increased, so that the fixing effect of the抵触盘21 on the material body 2 can be effectively improved.
[0039] It should be noted that there are some Chinese characters "抵触板23" in the original text that seem to be incorrect or incomplete. I have translated them as "抵触板23" for the time, but it may need to be further corrected according to the correct content.In order to conveniently and effectively measure the distance moved by the material body 2, so as to facilitate the bending plate 7 to determine the position of the material body 2 that needs to be bent twice and again, the measuring component includes an L-shaped plate 16 symmetrically arranged on one side of the processing table 1, and the outside of the two threaded plates 11 are fixedly connected to the storage plate 15, the internal rotation of the storage plate 15 is connected to the rotating rod 26, the outside of the rotating rod 26 is fixedly connected to the winding roller 27, the outside of the winding roller 27 is wrapped with a scale belt 28, the other end of the scale belt 28 is fixedly connected to the outside of the L-shaped plate 16, the outside of the rotating rod 26 is fixedly connected to the micro spring 29, the inside of the micro spring 29 is provided with a connecting belt 30, the other end of the connecting belt 30 is fixedly connected to the outside of the L-shaped plate 16, during the movement of the material body 2, the threaded plate 11 will also move synchronously, at this time the threaded plate 11 will drive the storage plate 15 to move synchronously, and during the movement of the storage plate 15, the scale belt 28 will be stretched. At the same time, the staff can check the distance moved by the material body 2 through the scale on the scale tape 28, so that the bending plate 7 can determine the parts of the material body 2 that need to be bent twice or multiple times, without the staff manually using tools such as measuring rulers and markers to mark the parts of the material body 2 that need to be bent, effectively improving the bending efficiency and effect of the material body 2 and reducing the workload of the staff. During the movement of the storage plate 15, the connecting belt 30 will also be stretched synchronously. At this time, the micro-spring 29 is under force. When the threaded plate 11 drives the storage plate 15 to reset and move, the micro-spring 29 will also rotate synchronously, driving the rotating rod 26 to rotate synchronously, and the rotating rod 26 then drives the winding roller 27 to rotate synchronously, and the winding roller 27 then winds up the scale tape 28 synchronously, thereby avoiding the scale tape 28 from being damaged by long-term exposure to the external environment, and effectively extending the service life of the scale tape 28.
[0040] In addition, in order to effectively improve the stability of the bending plate 7 during movement, a plurality of guide rods 31 are fixedly connected to the bottom of the support frame 3, and guide plates 32 are symmetrically provided on the outside of the lower pressure plate 6. The interiors of the two guide plates 32 are provided with guide grooves for the movement of the guide rods 31. During the movement of the lower pressure plate 6, the guide plates 32 will also be driven to move synchronously on the outside of the guide rods 31. At this time, the stability of the lower pressure plate 6 during movement can be improved by the cooperation between the guide plates 32 and the guide rods 31, thereby effectively improving the stability of the bending plate 7 during movement, and further effectively improving the bending effect of the bending plate 7 on the material body 2.
[0041] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic bracket bending processing device, comprising a processing table (1), characterized in that: It further includes: A support frame (3), fixedly connected to the upper surface of the processing table (1). An installation frame (4) is fixedly connected to the upper surface of the support frame (3). Lifting cylinders (5) are symmetrically arranged at the bottom of the installation frame (4). The telescopic ends of the two lifting cylinders (5) are fixedly connected to a lower pressing plate (6), and a bending plate (7) is fixedly connected to the bottom of the lower pressing plate (6); A material body (2), located on the upper surface of the processing table (1); Adjusting components, symmetrically arranged at the bottom of the processing table (1) and used for moving the material body (2); Fixing components, symmetrically arranged above the processing table (1) and used for fixing the material body (2); Strengthening components, respectively arranged above the two fixing components and used for further strengthening the fixing effect of the material body (2); Measuring components, symmetrically arranged on one side of the processing table (1) and used for measuring the distance that the material body (2) moves, so as to facilitate the bending plate (7) to perform multiple bending treatments on the material body (2).
2. A photovoltaic bracket bending processing device according to claim 1, characterized in that: The adjusting components include adjusting plates (8) symmetrically arranged at the bottom of the processing table (1). A threaded rod (10) is rotatably connected inside the adjusting plate (8). One end of the threaded rod (10) extends to the outside of the adjusting plate (8) and is fixedly connected to a limiting disk (12). The other end of one of the threaded rods (10) extends to the outside of the adjusting plate (8) and is fixedly connected to a knob (9). The two threaded rods (10) are connected by a synchronous belt (13) and pulley for transmission. A threaded plate (11) is threadedly connected to the outside of the threaded rod (10). Guide grooves for the threaded plate (11) to move are opened on the contact surfaces of the adjusting plate (8) and the processing table (1).
3. A photovoltaic bracket bending processing device according to claim 2, characterized in that: The fixing components include fixing plates (14) respectively fixedly connected to the outside of the two threaded plates (11). Slide rods (24) are symmetrically arranged inside the fixing plates (14). The two ends of the multiple slide rods (24) are respectively fixedly connected to the front and rear inner walls of the fixing plates (14). A contact plate (23) is arranged inside the fixing plates (14). Guide grooves for the slide rods (24) to move are opened inside the contact plate (23). Return springs (25) are sleeved on the outside of the multiple slide rods (24). The multiple return springs (25) are all abutted between the contact plate (23) and the fixing plates (14). A pulling plate is fixedly connected to the outside of the contact plate (23) through a side plate (22). C-shaped clamping plates (18) are fixedly connected to the opposite sides of the two contact plates (23) through connecting rods (17).
4. A photovoltaic bracket bending processing device according to claim 3, characterized in that: The strengthening components include rotating disks (19) respectively arranged above the two C-shaped clamping plates (18). Screw rods (20) are fixedly connected to the bottoms of the two rotating disks (19). Contact disks (21) are fixedly connected to the bottoms of the two screw rods (20). Anti-slip pads are bonded to the bottoms of the two contact disks (21). Threaded holes for the screw rods (20) to move are penetrated and opened on the upper surfaces of the two C-shaped clamping plates (18).
5. The photovoltaic bracket bending processing device according to claim 2, characterized in that: The measuring assembly comprises an L-shaped plate (16) symmetrically arranged on one side of the processing table (1); the exteriors of the two threaded plates (11) are fixedly connected to a receiving plate (15); the interior of the receiving plate (15) is rotatably connected to a rotating rod (26); the exterior of the rotating rod (26) is fixedly connected to a winding roller (27); the exterior of the winding roller (27) is wound with a scale tape (28); the other end of the scale tape (28) is fixedly connected to the exterior of the L-shaped plate (16); the exterior of the rotating rod (26) is fixedly connected to a micro spring (29); a connecting tape (30) is provided inside the micro spring (29); the other end of the connecting tape (30) is fixedly connected to the exterior of the L-shaped plate (16).
6. The photovoltaic bracket bending processing device according to claim 1, characterized in that: The bottom of the support frame (3) is fixedly connected to a plurality of guide rods (31), the outside of the lower pressure plate (6) is symmetrically provided with guide plates (32), and the insides of the two guide plates (32) are provided with guide grooves for the guide rods (31) to move.